#地图增加分布式锁

Junjie

2023-10-19 191f08b7a74c461d1914652aed737888967a69f1

 src/main/java/com/zy/core/thread/SteThread.java

@@ -5,16 +5,22 @@
import HslCommunication.Profinet.Siemens.SiemensPLCS;
import HslCommunication.Profinet.Siemens.SiemensS7Net;
import com.alibaba.fastjson.JSON;
import com.core.common.Cools;
import com.core.common.DateUtils;
import com.core.common.SpringUtils;
import com.core.exception.CoolException;
import com.zy.asrs.entity.BasSte;
import com.zy.asrs.entity.BasSteOpt;
import com.zy.asrs.entity.WrkCharge;
import com.zy.asrs.service.BasSteOptService;
import com.zy.asrs.service.BasSteService;
import com.zy.common.model.enums.WrkChargeType;
import com.zy.core.DevpThread;
import com.zy.core.News;
import com.zy.core.ThreadHandler;
import com.zy.core.cache.MessageQueue;
import com.zy.core.cache.OutputQueue;
import com.zy.core.cache.SlaveConnection;
import com.zy.core.enums.SlaveType;
import com.zy.core.enums.SteStatusType;
import com.zy.core.model.SteSlave;
@@ -41,10 +47,6 @@
    private SteProtocol steProtocol;
    private short heartBeatVal = 1;
    private boolean resetFlag = false;

    private Integer lastRow;
    private Integer lastBay;
    private Integer lastLev;

    public SteThread(SteSlave slave) {
        this.slave = slave;
@@ -93,7 +95,7 @@
        steProtocol.setSteNo(slave.getId().shortValue());
        steProtocol.setMode((short) 0);
        steProtocol.setStatus(SteStatusType.OFF_LINE);
        steProtocol.setTaskNo(0);
        steProtocol.setTaskNo((short) 0);
        steProtocol.setExecute(false);
        steProtocol.setWaiting(false);
    }
@@ -108,11 +110,11 @@
        OperateResult connect = siemensS7Net.ConnectServer();
        if(connect.IsSuccess){
            result = true;
            OutputQueue.CRN.offer(MessageFormat.format( "【{0}】穿梭车plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
            log.info("穿梭车plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
            OutputQueue.STE.offer(MessageFormat.format( "【{0}】穿梭车plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
            News.info("穿梭车plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
        } else {
            OutputQueue.CRN.offer(MessageFormat.format("【{0}】穿梭车plc连接失败！！！ ===>> [id:{1}] [ip:{2}] [port:{3}] ", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
            log.error("穿梭车plc连接失败！！！ ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
            OutputQueue.STE.offer(MessageFormat.format("【{0}】穿梭车plc连接失败！！！ ===>> [id:{1}] [ip:{2}] [port:{3}] ", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
            News.error("穿梭车plc连接失败！！！ ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
            initSte();
        }
//        melsecMcNet.ConnectClose();
@@ -128,8 +130,9 @@
            if (result.IsSuccess) {
                if (null == steProtocol) {
                    steProtocol = new SteProtocol();
                    steProtocol.setSteNo(slave.getId().shortValue());
                }
                steProtocol.setSteNo(siemensS7Net.getByteTransform().TransInt16(result.Content, 0));
//                steProtocol.setSteNo(siemensS7Net.getByteTransform().TransInt16(result.Content, 0));
                steProtocol.setMode(siemensS7Net.getByteTransform().TransInt16(result.Content, 2));
                steProtocol.setStatus(siemensS7Net.getByteTransform().TransInt16(result.Content, 4));
                OperateResultExOne<Boolean> executeRes = siemensS7Net.ReadBool("V2001.0");
@@ -139,6 +142,14 @@
                OperateResultExOne<Boolean> waitingRes = siemensS7Net.ReadBool("V2001.1");
                if (waitingRes.IsSuccess) {
                    steProtocol.setWaiting(waitingRes.Content);
                }
                OperateResultExOne<Boolean> inEmptyRes = siemensS7Net.ReadBool("V2001.2");
                if (inEmptyRes.IsSuccess) {
                    steProtocol.setInEmpty(inEmptyRes.Content);
                }
                OperateResultExOne<Boolean> outEmptyRes = siemensS7Net.ReadBool("V2001.3");
                if (outEmptyRes.IsSuccess) {
                    steProtocol.setOutEmpty(outEmptyRes.Content);
                }
                steProtocol.setAlarm(siemensS7Net.getByteTransform().TransInt16(result.Content, 6));
                steProtocol.setAlarm0(siemensS7Net.getByteTransform().TransInt16(result.Content, 8));
@@ -152,7 +163,7 @@
                steProtocol.setPos(siemensS7Net.getByteTransform().TransInt16(result.Content, 18));
                steProtocol.setLoad(siemensS7Net.getByteTransform().TransInt16(result.Content, 20));
                steProtocol.setTrack(siemensS7Net.getByteTransform().TransInt16(result.Content, 22));
                steProtocol.setTaskNo(siemensS7Net.getByteTransform().TransInt32(result.Content, 24));
                steProtocol.setTaskNo(siemensS7Net.getByteTransform().TransInt16(result.Content, 24));
                steProtocol.setTaskType(siemensS7Net.getByteTransform().TransInt16(result.Content, 28));
                steProtocol.setRow(siemensS7Net.getByteTransform().TransInt16(result.Content, 30));
                steProtocol.setBay(siemensS7Net.getByteTransform().TransInt16(result.Content, 32));
@@ -168,8 +179,77 @@
                steProtocol.setCrnStopRun(siemensS7Net.getByteTransform().TransInt16(result.Content, 38));
                steProtocol.setCrnStopFork(siemensS7Net.getByteTransform().TransInt16(result.Content, 40));
                steProtocol.setCrnAllowRun(siemensS7Net.getByteTransform().TransInt16(result.Content, 42));
//                steProtocol.setCrnAllowRun(siemensS7Net.getByteTransform().TransInt16(result.Content, 44));
                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1);
                if (!devpThread.charge0 || devpThread.charge1){
                    steProtocol.setChargeStatus((short)1);
                }else {
                    steProtocol.setChargeStatus((short)0);
                }

                OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId()));
                OutputQueue.STE.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId()));

                //读取穿梭车设备信息，提供查询
                OperateResultExOne<byte[]> result1 = siemensS7Net.Read("V732", (short) 16);
                if (result1.IsSuccess) {
                    boolean[] status = siemensS7Net.getByteTransform().TransBool(result1.Content, 0, 15);
                    steProtocol.setLiftErr(status[0]);
                    steProtocol.setInFetchErr(status[2]);
                    steProtocol.setOutFetchErr(status[3]);
                    steProtocol.setAntiErr(status[4]);
                    steProtocol.setLiftSwitchErr(status[5]);
                    steProtocol.setTrackErr(status[6]);
                    steProtocol.setTimeoutErr(status[7]);
                    steProtocol.setConnectErr(status[8]);
                    steProtocol.setEmergencyErr(status[9]);
                    steProtocol.setTaskTypeErr(status[10]);
                    steProtocol.setTaskNoErr(status[11]);
                    steProtocol.setNewTaskErr(status[12]);
                    steProtocol.setErrTaskErr(status[13]);
                    steProtocol.setStopErr(status[14]);
                    steProtocol.setOfflineTaskErr(status[15]);
                    steProtocol.setStartTaskErr(status[16]);
                    steProtocol.setVoltageTaskErr(status[17]);

                    steProtocol.setDevpErr(status[63]);

                    steProtocol.setOnline(status[64]);
                    steProtocol.setNotOnTrack(status[65]);
                    steProtocol.setLowVoltage(status[66]);
                    steProtocol.setElectricityLoss(status[67]);
                    steProtocol.setForcedTravel(status[68]);
                    steProtocol.setDemoMode(status[69]);
                    steProtocol.setBrushConnect(status[70]);
//                    if (status[70]){
//                        steProtocol.setChargeStatus((short)1);
//                    }
                    steProtocol.setTaskManualForbid(status[71]);
                    steProtocol.setOnlineManualForbid(status[72]);
                    steProtocol.setDevpEmergency(status[73]);
                    steProtocol.setTaskInterrupt(status[74]);
                    steProtocol.setTaskClear(status[75]);
                    steProtocol.setTaskConfirmTimeout(status[76]);
                    steProtocol.setTaskWithCharge(status[77]);

                    steProtocol.setPakInTask(status[96]);
                    steProtocol.setPakOutTask(status[97]);
                    steProtocol.setPakMoveTask(status[98]);
                    steProtocol.setGoHpTask(status[99]);
                    steProtocol.setGoOHpTask(status[100]);
                    steProtocol.setGoHpAvoid(status[101]);
                    steProtocol.setGoOHpAvoid(status[102]);
                    steProtocol.setPakInEmpty(status[104]);
                    steProtocol.setPakInFinish(status[105]);
                    steProtocol.setPakOutEmpty(status[106]);
                    steProtocol.setPakOutFinish(status[107]);
                    steProtocol.setGoHpAvoidFinish(status[108]);
                    steProtocol.setGoOHpAvoidFinish(status[109]);
                    steProtocol.setGoHpAvoidErr(status[110]);
                    steProtocol.setGoOHpAvoidErr(status[111]);

                    steProtocol.setAutoMode(status[112]);
                    steProtocol.setVoltageLow(status[113]);
                }

                // 复位信号
                if (steProtocol.getWaiting()) {
@@ -182,25 +262,30 @@
                    }
                }


                // 根据实时信息更新数据库
                BasSteService service = SpringUtils.getBean(BasSteService.class);
                if (null != service) {
                    // 同步pakMk
                    BasSte one = service.selectById(slave.getId());
                    if (one != null) {
                        steProtocol.setPakMk(one.getPakMk());
                    }

                    BasSte basSte = new BasSte();
                    basSte.setSteNo(slave.getId());
                    if (!service.updateById(steProtocol.toSqlModel(basSte))){
                        log.error("穿梭车plc数据库更新失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
                        News.error("穿梭车plc数据库更新失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
                    }

                }
            } else {
                OutputQueue.CRN.offer(MessageFormat.format("【{0}】{1}穿梭车plc状态信息失败",DateUtils.convert(new Date()), slave.getId()));
                OutputQueue.STE.offer(MessageFormat.format("【{0}】{1}穿梭车plc状态信息失败",DateUtils.convert(new Date()), slave.getId()));
                throw new CoolException(MessageFormat.format( "穿梭车plc状态信息失败 ===>> [id:{0}] [ip:{1}] [port:{2}]", slave.getId(), slave.getIp(), slave.getPort()));
            }
        } catch (Exception e) {
            e.printStackTrace();
            OutputQueue.CRN.offer(MessageFormat.format("【{0}】读取穿梭车plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
            log.error("读取穿梭车plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
//            e.printStackTrace();
            OutputQueue.STE.offer(MessageFormat.format("【{0}】读取穿梭车plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
//            News.error("读取穿梭车plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
            initSte();
        }

@@ -211,28 +296,58 @@
     */
    private boolean write(SteCommand command){
        if (null == command) {
            log.error("穿梭车写入命令为空");
            News.error("穿梭车写入命令为空");
            return false;
        }
        //判断小车是否在充电
        SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1);
        if (devpThread.charge1){
            // led 异常显示
            LedThread ledThread1 = (LedThread) SlaveConnection.get(SlaveType.Led, 1);
            LedThread ledThread2 = (LedThread) SlaveConnection.get(SlaveType.Led, 1);
            LedThread ledThread3 = (LedThread) SlaveConnection.get(SlaveType.Led, 1);
            if (ledThread1 != null && ledThread2 != null && ledThread3 != null) {
                MessageQueue.offer(SlaveType.Led, 1, new Task(3, "穿梭车正在充电"));
                MessageQueue.offer(SlaveType.Led, 2, new Task(3, "穿梭车正在充电"));
                MessageQueue.offer(SlaveType.Led, 3, new Task(3, "穿梭车正在充电"));
            }
            News.error("穿梭车正在充电");
            return false;
        }else if (!devpThread.charge0){
            // led 异常显示
            LedThread ledThread1 = (LedThread) SlaveConnection.get(SlaveType.Led, 1);
            LedThread ledThread2 = (LedThread) SlaveConnection.get(SlaveType.Led, 1);
            LedThread ledThread3 = (LedThread) SlaveConnection.get(SlaveType.Led, 1);
            if (ledThread1 != null && ledThread2 != null && ledThread3 != null) {
                MessageQueue.offer(SlaveType.Led, 1, new Task(3, "穿梭车可能在离线充电，检查电控柜穿梭车是否充电桩在线"));
                MessageQueue.offer(SlaveType.Led, 2, new Task(3, "穿梭车可能在离线充电，检查电控柜穿梭车是否充电桩在线"));
                MessageQueue.offer(SlaveType.Led, 3, new Task(3, "穿梭车可能在离线充电，检查电控柜穿梭车是否充电桩在线"));
            }
            News.error("穿梭车可能在离线充电，检查电控柜穿梭车是否充电桩在线");
            return false;
        }
        command.setSteNo(slave.getId());
        OperateResult result = null;
        // 开始任务
        if (!command.getComplete()) {

            //组织任务前，先清空写任务确认位，以及任务完成确认位
            siemensS7Net.Write("V2000.0", false);
            siemensS7Net.Write("V2000.1", false);
            // 1.任务号
            OperateResult result0 = siemensS7Net.Write("V998", command.getTaskNo().shortValue());
            try {
                Thread.sleep(200);
            } catch (InterruptedException e) {
                e.printStackTrace();
            }
            // 作业
            if (command.getTaskMode() != 0) {
                // 1.任务号
                OperateResult result0 = siemensS7Net.Write("V998", command.getTaskNo().shortValue());
                try {
                    Thread.sleep(200);
                } catch (InterruptedException e) {
                    e.printStackTrace();
                }
                // 2.作业
                OperateResult result1 = siemensS7Net.Write("V1000", command.getTaskMode());
                // 3.确认开始任务
                if (result0.IsSuccess && result1.IsSuccess) {
                    result = siemensS7Net.Write("V2000.0", true);
                    siemensS7Net.Write("V2000.1", false);
                }

            // 其他指令
@@ -257,6 +372,9 @@

        // 任务完成
        } else {
            siemensS7Net.Write("V2000.0", false);
            siemensS7Net.Write("V998", (short) 0);
            siemensS7Net.Write("V1000", (short) 0);
            result = siemensS7Net.Write("V2000.1", true);
        }

@@ -292,52 +410,60 @@
        if (result != null && result.IsSuccess) {
            // 维护数据库排列层
            if (!steProtocol.getWaiting()) {
                this.modifyPos(command.getRow().intValue(), command.getBay().intValue(), command.getLev().intValue());
                if (!Cools.isEmpty(command.getRow(), command.getBay(), command.getLev())) {
                    this.modifyPos(command.getRow().intValue(), command.getBay().intValue(), command.getLev().intValue());
                }
            }

            log.info("穿梭车命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command));
            OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发： {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command)));
            News.info("穿梭车命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command));
            OutputQueue.STE.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发： {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command)));
            return true;
        } else {
            OutputQueue.CRN.offer(MessageFormat.format("【{0}】写入穿梭车plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
            log.error("写入穿梭车plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
            OutputQueue.STE.offer(MessageFormat.format("【{0}】写入穿梭车plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
            News.error("写入穿梭车plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
            return false;
        }
    }

    public void modifyPos(Integer row, Integer bay, Integer lev) {
        this.lastRow = row;
        this.lastBay = bay;
        this.lastLev = lev;
        BasSteService service = SpringUtils.getBean(BasSteService.class);
        if (!service.updatePos(this.slave.getId(), row, bay, lev)) {
            News.error("更新{}号穿梭车定位失败 ===>> 排：【{}】, 列：【{}】，层：【{}】", this.slave.getId(), row, bay, lev);
        }
    }

    public boolean confirmPos() {
        if (this.lastRow != null && this.lastRow != 0) {
            if (this.lastBay != null && this.lastBay != 0) {
                if (this.lastLev != null && this.lastLev != 0) {
                    BasSteService service = SpringUtils.getBean(BasSteService.class);
                    BasSte basSte = service.selectById(slave.getId());
                    if (basSte != null) {
                        // 更新plc数据块
                        short[] arr = new short[] {this.lastRow.shortValue(), this.lastBay.shortValue(), this.lastLev.shortValue()};
                        OperateResult result = siemensS7Net.Write("V1002", arr);
                        if (result.IsSuccess) {
                            // 更新数据库
                            if (service.updatePos(this.lastRow, this.lastBay, this.lastLev) > 0) {
                                this.lastRow = null;
                                this.lastBay = null;
                                this.lastLev = null;
                                return true;
                            } else {
                                log.error("{}号穿梭车修改数据库定位失败！！！", slave.getId());
                            }
                        }
                    }

        BasSteService service = SpringUtils.getBean(BasSteService.class);
        BasSte basSte = service.selectById(slave.getId());
        if (basSte != null) {
            // 更新plc数据块
            short[] arr = new short[] {basSte.getRow().shortValue(), basSte.getBay().shortValue(), basSte.getLev().shortValue()};
            OperateResult result = siemensS7Net.Write("V1002", arr);
            if (result.IsSuccess) {
                // 更新数据库
                if (service.updatePakMk(this.slave.getId(), "N")) {
                    return true;
                } else {
                    News.error("{}号穿梭车修改数据库定位失败！！！", slave.getId());
                }
            }
        }
        return false;
    }

    public boolean modifyPosHandle(Integer row, Integer bay, Integer lev) {
        short[] arr = new short[] {row.shortValue(), bay.shortValue(), lev.shortValue()};
        OperateResult result = siemensS7Net.Write("V1002", arr);
        if (!result.IsSuccess) {
            News.error("更新{}号穿梭车定位失败 ===>> 排：【{}】, 列：【{}】，层：【{}】", this.slave.getId(), row, bay, lev);
            return false;
        }
        BasSteService service = SpringUtils.getBean(BasSteService.class);
        if (!service.updatePos(this.slave.getId(), row, bay, lev)) {
            News.error("更新{}号穿梭车定位失败 ===>> 排：【{}】, 列：【{}】，层：【{}】", this.slave.getId(), row, bay, lev);
            return false;
        }
        return true;
    }

    @Override
@@ -356,10 +482,16 @@
        }
        OperateResult write = siemensS7Net.Write("D10", heartBeatVal);
        if (!write.IsSuccess) {
            log.error("输送线plc编号={} 心跳失败", slave.getId());
            News.error("输送线plc编号={} 心跳失败", slave.getId());
        }
    }

//    public void modifyPos(int wrkNo, int row, int bay, int lev) {
//        BasSteService service = SpringUtils.getBean(BasSteService.class);
//        if (!service.updatePos(wrkNo,this.slave.getId(), row, bay, lev)) {
//            News.error("更新{}号穿梭车定位失败 ===>> 排：【{}】, 列：【{}】，层：【{}】", this.slave.getId(), row, bay, lev);
//        }
//    }

    /******************************************************************************************/
    /**************************************** 测试专用 *****************************************/