自动化立体仓库 - WCS系统
#
LSH
2024-03-02 145083db280d170c71616d45e4d915299906db8d
src/main/java/com/zy/core/thread/SiemensCrnThread.java
@@ -5,6 +5,7 @@
import HslCommunication.Profinet.Siemens.SiemensPLCS;
import HslCommunication.Profinet.Siemens.SiemensS7Net;
import com.alibaba.fastjson.JSON;
import com.core.common.Cools;
import com.core.common.DateUtils;
import com.core.common.SpringUtils;
import com.zy.asrs.entity.BasCrnOpt;
@@ -37,6 +38,11 @@
    private CrnSlave slave;
    private CrnProtocol crnProtocol;
    private boolean resetFlag = false;
    private boolean resetFlagTwo = false;
    public Long sign = System.currentTimeMillis();
    public boolean isRunning = true;
    /**
     * 堆垛机是否在回原点运动中标记
@@ -51,7 +57,7 @@
    @SuppressWarnings("InfiniteLoopStatement")
    public void run() {
        this.connect();
        while (true) {
        while (isRunning) {
            try {
                int step = 1;
                Task task = MessageQueue.poll(SlaveType.Crn, slave.getId());
@@ -85,6 +91,28 @@
                        command.setDestinationPosZ((short)0);     // 目标库位层
                        write(command);
                        break;
                    // 写入数据
                    case 5:
                        write5((CrnCommand) task.getData());
                        break;
                    // 复位
                    case 6:
                        CrnCommand command2 = (CrnCommand) task.getData();
                        if (null == command2) {
                            command2 = new CrnCommand();
                        }
                        command2.setCrnNo(slave.getId()); // 堆垛机编号
                        command2.setTaskNo((short) 0); // 工作号
                        command2.setAckFinish((short) 1);  // 任务完成确认位
                        command2.setTaskMode(CrnTaskModeType.NONE); // 任务模式
                        command2.setSourcePosX((short)0);     // 源库位排
                        command2.setSourcePosY((short)0);     // 源库位列
                        command2.setSourcePosZ((short)0);     // 源库位层
                        command2.setDestinationPosX((short)0);     // 目标库位排
                        command2.setDestinationPosY((short)0);     // 目标库位列
                        command2.setDestinationPosZ((short)0);     // 目标库位层
                        write5(command2);
                        break;
                    default:
                        break;
                }
@@ -92,7 +120,8 @@
            } catch (Exception e) {
//                e.printStackTrace();
            }
//            System.out.println("第"+slave.getId()+"个堆垛机线程运行一轮:"+(System.currentTimeMillis()-sign));
            sign = System.currentTimeMillis();
        }
    }
@@ -175,10 +204,20 @@
                crnProtocol.setxDuration(siemensNet.getByteTransform().TransInt16(result.Content, 48));
                crnProtocol.setyDuration(siemensNet.getByteTransform().TransInt16(result.Content, 52));
                //工位2数据  无则无需例会
                crnProtocol.setTaskNoTwo(siemensNet.getByteTransform().TransInt16(result.Content, 56));
                crnProtocol.setStatusTwo(siemensNet.getByteTransform().TransInt16(result.Content, 56));
                crnProtocol.setForkPosTwo(siemensNet.getByteTransform().TransInt16(result.Content, 58));
                crnProtocol.setLiftPosTwo(siemensNet.getByteTransform().TransInt16(result.Content, 60));
                crnProtocol.setLoadedTwo(siemensNet.getByteTransform().TransInt16(result.Content, 64));
                OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId()));
                // 复位信号
                if (crnProtocol.getStatusType().equals(CrnStatusType.WAITING)) {
                if (!Cools.isEmpty(crnProtocol.getStatusType()) && crnProtocol.getStatusType().equals(CrnStatusType.WAITING)) {
                    log.error("-------------------------------------------第一步、[堆垛机号:{}, 工作号:{}, 载货台:{}]==>> 状态为10,等待确认!!",
                            slave.getId(),crnProtocol.getTaskNo(), crnProtocol.getLoaded()==1 ? "有物" : "无物");
                    if (resetFlag) {
                        if(crnProtocol.getTaskNo()==9999){
                            backHpFlag = false;
@@ -186,6 +225,16 @@
                        CrnCommand crnCommand = new CrnCommand();
                        crnCommand.setAckFinish((short)1);
                        if (write(crnCommand)) {
                            resetFlag = false;
                        }
                    }
                    if (resetFlagTwo) {
                        if(crnProtocol.getTaskNo()==9999){
                            backHpFlag = false;
                        }
                        CrnCommand crnCommand = new CrnCommand();
                        crnCommand.setAckFinish((short)1);
                        if (write5(crnCommand)) {
                            resetFlag = false;
                        }
                    }
@@ -253,6 +302,74 @@
            short commandFinish = 1;
            Thread.sleep(100L);
            result = siemensNet.Write("DB100.18", commandFinish);
        }
        try {
            // 日志记录
            BasCrnOptService bean = SpringUtils.getBean(BasCrnOptService.class);
            BasCrnOpt basCrnOpt = new BasCrnOpt(
                    command.getTaskNo().intValue(),    // 任务号
                    command.getCrnNo(),    // 堆垛机[非空]
                    new Date(),    // 下发时间
                    command.getTaskModeType().toString(),    // 模式
                    command.getSourcePosX().intValue(),    // 源排
                    command.getSourcePosY().intValue(),    // 源列
                    command.getSourcePosZ().intValue(),    // 源层
                    null,    // 源站
                    command.getDestinationPosX().intValue(),    // 目标排
                    command.getDestinationPosY().intValue(),    // 目标列
                    command.getDestinationPosZ().intValue(),    // 目标层
                    null,    // 目标站
                    null,    // 响应结果
                    null,    // 修改时间
                    null    // 修改人员
            );
            bean.insert(basCrnOpt);
        } catch (Exception ignore) {}
        if (result != null && result.IsSuccess) {
            Thread.sleep(200);
            this.readStatus();
            log.info("堆垛机命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command));
            OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command)));
            return true;
        } else {
            OutputQueue.CRN.offer(MessageFormat.format("【{0}】写入堆垛机plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
            log.error("写入堆垛机plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
            return false;
        }
    }
    /**
     * 写入数据  工位2
     */
    private boolean write5(CrnCommand command) throws InterruptedException {
        if (null == command) {
            log.error("堆垛机写入命令为空");
            return false;
        }
//        convertRow(command);
        command.setCrnNo(slave.getId());
        short[] array = new short[9];
//        array[0] = command.getAckFinish();
        array[0] = command.getTaskNo();
        array[1] = command.getTaskMode();
        array[2] = command.getSourcePosX();
        array[3] = command.getSourcePosY();
        array[4] = command.getSourcePosZ();
        array[5] = command.getDestinationPosX();
        array[6] = command.getDestinationPosY();
        array[7] = command.getDestinationPosZ();
//        array[9] = command.getSourceStaNo();
//        array[10] = command.getDestinationStaNo();
        array[9] = command.getCommand();
        OperateResult result = siemensNet.Write("DB100.0", command.getAckFinish());
        OperateResult result2 = siemensNet.Write("DB100.20", array);
        if (command.getAckFinish() == 0) {
            short commandFinish = 1;
            Thread.sleep(100L);
            result = siemensNet.Write("DB100.38", commandFinish);
        }
        try {
@@ -412,4 +529,9 @@
    }
    // 提供一个方法来停止线程
    public void requestStop() {
        isRunning = false;
    }
}