| | |
| | | import com.zy.core.enums.*; |
| | | import com.zy.core.model.CrnSlave; |
| | | import com.zy.core.model.DevpSlave; |
| | | import com.zy.core.model.LedSlave; |
| | | import com.zy.core.model.Task; |
| | | import com.zy.core.model.command.CommandPackage; |
| | | import com.zy.core.model.command.CrnCommand; |
| | |
| | | import com.zy.core.model.protocol.StaProtocol; |
| | | import com.zy.core.properties.SlaveProperties; |
| | | import com.zy.core.thread.BarcodeThread; |
| | | import com.zy.core.thread.LedThread; |
| | | import com.zy.core.thread.SiemensDevpThread; |
| | | import com.zy.system.entity.Config; |
| | | import com.zy.system.service.ConfigService; |
| | | import lombok.Synchronized; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | import org.springframework.beans.factory.annotation.Autowired; |
| | | import org.springframework.beans.factory.annotation.Value; |
| | | import org.springframework.scheduling.annotation.Async; |
| | | import org.springframework.stereotype.Service; |
| | | import org.springframework.transaction.annotation.Transactional; |
| | | import org.springframework.transaction.interceptor.TransactionAspectSupport; |
| | | |
| | | import java.io.IOException; |
| | | import java.util.*; |
| | | import java.util.concurrent.CompletableFuture; |
| | | |
| | | /** |
| | | * 立体仓库WCS系统主流程业务 |
| | |
| | | private ApiLogService apiLogService; |
| | | @Autowired |
| | | private CommonService commonService; |
| | | |
| | | @Value("${wms.count}") |
| | | private Integer maxCount; |
| | | @Autowired |
| | | private WrkMastService wrkMastService; |
| | | @Value("${wms.url}") |
| | | private String wmsUrl; |
| | | @Value("${wms.inboundTaskApplyPath}") |
| | |
| | | private CrnController crnController; |
| | | @Autowired |
| | | private SiteController siteController; |
| | | @Autowired |
| | | private TaskWrkLogService taskWrkLogService; |
| | | |
| | | /** |
| | | * 堆垛机演示 ===>> 库位移转 |
| | | */ |
| | | public synchronized void crnDemoOfLocMove1() { |
| | | try { |
| | | List<BasCrnp> basCrnps = basCrnpService.selectList(new EntityWrapper<BasCrnp>()); |
| | | for (BasCrnp crn : basCrnps) { |
| | | if (!crn.getEmpIn().equals("1")) { |
| | | continue; |
| | | } // 必须为演示状态 |
| | | |
| | | |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getCrnNo()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { |
| | | continue; |
| | | } |
| | | TaskWrk taskWrk1 = taskWrkService.selectOne(new EntityWrapper<TaskWrk>().eq("crn_no", crn.getCrnNo()).eq("io_type", 3)); |
| | | if (taskWrk1 != null) { |
| | | continue; |
| | | } |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 获取移库工作档信息 |
| | | |
| | | LocMast sourceLoc = locMastService.queryDemoSourceLoc(crn.getCrnNo()); |
| | | |
| | | LocMast loc = locMastService.queryDemoLoc(crn.getCrnNo(), sourceLoc.getLocType1()); |
| | | if (null == sourceLoc || null == loc) { |
| | | continue; |
| | | } |
| | | String sourceLocNo = sourceLoc.getLocNo(); |
| | | String locNo = loc.getLocNo(); |
| | | // 获取工作号 |
| | | int workNo = commonService.getWorkNo(0); |
| | | // 保存工作档 |
| | | TaskWrk taskWrk = new TaskWrk(); |
| | | taskWrk.setWrkNo(workNo); |
| | | taskWrk.setTaskNo(workNo + "");//任务号 |
| | | taskWrk.setWrkSts(11); // 工作状态:11.生成出库ID |
| | | taskWrk.setIoType(3); // 入出库状态: 3.库格移载 |
| | | taskWrk.setIoPri(13); |
| | | taskWrk.setCrnNo(crn.getCrnNo()); |
| | | taskWrk.setStartPoint(sourceLocNo);//起点 |
| | | taskWrk.setTargetPoint(locNo); |
| | | taskWrk.setBarcode(sourceLoc.getBarcode()); // 托盘码 |
| | | taskWrk.setModiTime(new Date()); |
| | | int res = taskWrkMapper.insert(taskWrk); |
| | | if (res == 0) { |
| | | throw new CoolException("保存工作档失败"); |
| | | } else { |
| | | loc.setCtnKind(1); |
| | | locMastService.updateById(loc); |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | |
| | | |
| | | @Synchronized |
| | | public void shiftTargetToCyclePoint() throws IOException, InterruptedException { |
| | | try { |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | for (DevpSlave.Sta outSta : devp.getOutSta()) { |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | if (devpThread == null) { |
| | | continue; |
| | | } |
| | | |
| | | StaProtocol staProtocol = getClonedStation(devpThread, outSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | // 获取其他相关站点 |
| | | StaProtocol staProtocol1 = getClonedStation(devpThread, 1001); |
| | | StaProtocol staProtocol2 = getClonedStation(devpThread, 1002); |
| | | StaProtocol staProtocol3 = getClonedStation(devpThread, 1003); |
| | | StaProtocol staProtocol4 = getClonedStation(devpThread, 1004); |
| | | StaProtocol staProtocol6 = getClonedStation(devpThread, 111); |
| | | |
| | | boolean result = false; |
| | | switch (outSta.getStaNo()) { |
| | | case 105: |
| | | result = (staProtocol1 != null && staProtocol1.isLoading() && staProtocol.isLoading() && staProtocol.getStaNo() == 105); |
| | | break; |
| | | case 107: |
| | | result = (staProtocol2 != null && staProtocol2.isLoading()); |
| | | break; |
| | | case 109: |
| | | result = (staProtocol3 != null && staProtocol3.isLoading()); |
| | | break; |
| | | case 110: |
| | | result = ((staProtocol4 != null && staProtocol4.isLoading() && staProtocol.isLoading() && staProtocol.getStaNo() == 110) || |
| | | (staProtocol6 != null && staProtocol6.isLoading() && staProtocol.isLoading() && staProtocol.getStaNo() == 111)); |
| | | break; |
| | | default: |
| | | break; |
| | | } |
| | | |
| | | if (result) { |
| | | if (staProtocol.getSiteId() == 107 || staProtocol.getSiteId() == 109) { |
| | | StaProtocol staProtocol5 = getClonedStation(devpThread, staProtocol.getSiteId() - 1); |
| | | if (staProtocol5 != null && (staProtocol5.isLoading() && (staProtocol5.getStaNo() == 107 || staProtocol5.getStaNo() == 109))) { |
| | | short workNo = staProtocol5.getWorkNo(); |
| | | staProtocol5.setWorkNo(workNo); |
| | | staProtocol5.setStaNo((short) 112); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(4, staProtocol5)); |
| | | } |
| | | } else { |
| | | if (staProtocol.isLoading() && (staProtocol.getStaNo() == 105 || staProtocol.getStaNo() == 110 || staProtocol.getStaNo() == 111)) { |
| | | short workNo = staProtocol.getWorkNo(); |
| | | staProtocol.setWorkNo(workNo); |
| | | staProtocol.setStaNo((short) 112); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(4, staProtocol)); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("shiftTargetToCyclePoint error", e); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 获取站点并克隆 |
| | | */ |
| | | private StaProtocol getClonedStation(DevpThread devpThread, int staNo) { |
| | | StaProtocol staProtocol = devpThread.getStation().get(staNo); |
| | | return (staProtocol != null) ? staProtocol.clone() : null; |
| | | } |
| | | |
| | | // 112循环站点至出库站 |
| | | public synchronized void shiftCyclePointToTarget() throws IOException, InterruptedException { |
| | | try { |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | if (devpThread == null) { |
| | | continue; |
| | | } |
| | | |
| | | StaProtocol staProtocol = devpThread.getStation().get(112); |
| | | if (staProtocol.getStaNo() != 112 || staProtocol.getWorkNo() == 0 || !staProtocol.isLoading() || staProtocol.getWorkNo() > 9000 || staProtocol.getWorkNo() < 6000) { |
| | | continue; |
| | | } |
| | | // 查询任务信息 |
| | | TaskWrk taskWrk = taskWrkMapper.selectStaWorking(Integer.valueOf(staProtocol.getWorkNo())); |
| | | if (taskWrk == null || taskWrk.getWrkNo() < 6001 || taskWrk.getWrkNo() > 9000) { |
| | | continue; |
| | | } |
| | | |
| | | short workNo = staProtocol.getWorkNo(); |
| | | // 再写入目标站点 |
| | | staProtocol.setWorkNo(workNo); |
| | | staProtocol.setStaNo(Short.valueOf(taskWrk.getTargetPoint())); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(4, staProtocol)); |
| | | Thread.sleep(200); |
| | | |
| | | log.info("Shifted from cycle station 112 to target {}, workNo: {}", taskWrk.getTargetPoint(), workNo); |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("shiftCyclePointToTarget error", e); |
| | | } |
| | | } |
| | | |
| | | |
| | | public synchronized void generateStoreWrkFile1() throws IOException, InterruptedException { |
| | |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() && workNo >= 9790 |
| | | && workNo >= 9990 |
| | | && staProtocol.isPakMk()) { |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); |
| | | if (barcodeThread == null) { |
| | | continue; |
| | | } |
| | | String BoxNo = barcodeThread.getBarcode(); |
| | | TaskWrk taskWrk1 = taskWrkService.selectOne(new EntityWrapper<TaskWrk>().eq("barcode", BoxNo)); |
| | | if (!Cools.isEmpty(taskWrk1)) { |
| | | log.info("托盘码:" + BoxNo + "任务档存在"); |
| | | if (taskWrk1.getIoType() == 1 && taskWrk1.getStartPoint().equals(staProtocol.getSiteId().toString())) { |
| | | StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>() |
| | | .eq("crn_no", taskWrk1.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId())); |
| | | if (Cools.isEmpty(staDesc)) { |
| | | return; |
| | | } else { |
| | | continue; |
| | | String BoxNo = ""; |
| | | if (barcodeThread != null) { |
| | | BoxNo = barcodeThread.getBarcode(); |
| | | TaskWrk taskWrk1 = taskWrkService.selectOne(new EntityWrapper<TaskWrk>().eq("barcode", BoxNo)); |
| | | if (!Cools.isEmpty(taskWrk1)) { |
| | | log.info("托盘码:" + BoxNo + "任务档存在"); |
| | | if (taskWrk1.getIoType() == 1 && taskWrk1.getStartPoint().equals(staProtocol.getSiteId().toString())) { |
| | | StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>() |
| | | .eq("crn_no", taskWrk1.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId())); |
| | | if (Cools.isEmpty(staDesc)) { |
| | | return; |
| | | } else { |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | if (back) { |
| | | storageEscalationParam.setWCSStatus(1); |
| | | storageEscalationParam.setWCSErrorMessage(storageEscalationParam.getWCSErrorMessage() + errMsg); |
| | | } |
| | | } |
| | | if (back) { |
| | | storageEscalationParam.setWCSStatus(1); |
| | | storageEscalationParam.setWCSErrorMessage(storageEscalationParam.getWCSErrorMessage() + errMsg); |
| | | } |
| | | log.info("组托入库={}", storageEscalationParam); |
| | | |
| | | |
| | | storageEscalationParam.setBoxNo(BoxNo); |
| | | //是否满板 1满板 0空板 |
| | | storageEscalationParam.setStaType(staProtocol.isEmptyMk() ? 0 : 1); |
| | | //库位类型 1高库位 0低库位 |
| | | storageEscalationParam.setLocType(staProtocol.isHigh() ? 1 : 0); |
| | | storageEscalationParam.setTerminalNo(staProtocol.getSiteId()); |
| | | log.info("组托入库={}", storageEscalationParam); |
| | | String response = ""; |
| | | Boolean success = false; |
| | | try { |
| | |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if(back){ |
| | | if(staProtocol.getWorkNo()>=9801&&staProtocol.getWorkNo()<=9825){ |
| | | staProtocol.setStaNo((short)105); |
| | | } else if (staProtocol.getWorkNo()>=9826&&staProtocol.getWorkNo()<=9850) { |
| | | staProtocol.setStaNo((short)107); |
| | | }else if (staProtocol.getWorkNo()>=9851&&staProtocol.getWorkNo()<=9875) { |
| | | staProtocol.setStaNo((short)109); |
| | | }else{ |
| | | staProtocol.setStaNo((short)110); |
| | | } |
| | | if (back) { |
| | | staProtocol.setWorkNo((short) 9991); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | }else{ |
| | | if (!Cools.isEmpty(response)&&!Cools.isEmpty(jsonObject.get("ReturnStatus"))&&jsonObject.get("ReturnStatus").equals(0) && !Cools.isEmpty(jsonObject.get("Result").toString())) { |
| | | } else { |
| | | if (!Cools.isEmpty(response) && !Cools.isEmpty(jsonObject.get("ReturnStatus")) && jsonObject.get("ReturnStatus").equals(0) && !Cools.isEmpty(jsonObject.get("Result").toString())) { |
| | | Result result = JSON.parseObject(jsonObject.get("Result").toString(), Result.class); |
| | | // 创新一个入库工作档 |
| | | TaskWrk taskWrk = taskWrkService.selectByTaskNo(result.getTaskNo()); |
| | | if (Cools.isEmpty(taskWrk)) { |
| | | taskWrk = createTask1(result, BoxNo); |
| | | taskWrk = createTask1(result, BoxNo,staProtocol.getSiteId()); |
| | | if (Cools.isEmpty(taskWrk)) { |
| | | log.error("库位异常,库位号:={}", taskWrk.getOriginTargetPoint()); |
| | | } else { |
| | |
| | | staProtocol.setStaNo(staDesc.getCrnStn().shortValue()); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | HashMap<String, Object> hashMap = new HashMap<>(); |
| | | hashMap.put("TaskNo",taskWrk.getTaskNo()); |
| | | hashMap.put("TaskNo", taskWrk.getTaskNo()); |
| | | try { |
| | | //开始上报,任务开始时,WCS回调WMS |
| | | response = new HttpHandler.Builder() |
| | |
| | | .doPost(); |
| | | JSONObject jsonObject1 = JSON.parseObject(response); |
| | | Boolean bool = false; |
| | | if(jsonObject1.get("ReturnStatus").equals(0)){ |
| | | if (jsonObject1.get("ReturnStatus").equals(0)) { |
| | | taskWrk.setStatus(2);//派发任务 |
| | | bool = true; |
| | | taskWrkService.updateById(taskWrk); |
| | | } |
| | | apiLogService.save("wcs开始入库任务上报wms" |
| | | , wmsUrl + TaskExecCallback |
| | |
| | | } |
| | | } |
| | | } else { |
| | | // staProtocol.setWorkNo((short) 9991); |
| | | if(staProtocol.getWorkNo()>=9801&&staProtocol.getWorkNo()<=9825){ |
| | | staProtocol.setStaNo((short)105); |
| | | } else if (staProtocol.getWorkNo()>=9826&&staProtocol.getWorkNo()<=9850) { |
| | | staProtocol.setStaNo((short)107); |
| | | }else if (staProtocol.getWorkNo()>=9851&&staProtocol.getWorkNo()<=9875) { |
| | | staProtocol.setStaNo((short)109); |
| | | }else{ |
| | | staProtocol.setStaNo((short)110); |
| | | } |
| | | staProtocol.setWorkNo((short) 9991); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | } |
| | | |
| | | } else { |
| | | // staProtocol.setWorkNo((short) 9991); |
| | | staProtocol.setWorkNo((short) 9991); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("请求入库调用接口失败"); |
| | | log.error("异常信息打印:" + e); |
| | | try { |
| | | BasDevp basDevp = basDevpService.selectById(inSta.getStaNo()); |
| | | if (Cools.isEmpty(basDevp)) { |
| | | log.error("站点号异常" + inSta.getStaNo()); |
| | | } else if (basDevp.getStaErr() != 0) { |
| | | basDevp.setStaErr(2); |
| | | basDevpService.updateById(basDevp); |
| | | } |
| | | } catch (Exception e1) { |
| | | // 退回 |
| | | log.error("扫码检测程序异常" + inSta.getStaNo() + "异常信息" + e1); |
| | | } |
| | | } finally { |
| | | apiLogService.save("wms请求入库货位接口" |
| | | , wmsUrl + inboundTaskApplyPath |
| | | , null |
| | | , "127.0.0.1" |
| | | , JSON.toJSONString(storageEscalationParam) |
| | | , response |
| | | , success |
| | | ); |
| | | } |
| | | log.info("入库请求参数=" + JSON.toJSONString(BoxNo)); |
| | | log.info("入库请求返回参数=" + JSON.toJSONString(response)); |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("generateStoreWrkFile e", e); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | |
| | | //拣料回库 |
| | | public synchronized void PickingAndReturningToTheWarehouse() throws IOException, InterruptedException { |
| | | try { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历入库口 |
| | | for (DevpSlave.Sta inSta : devp.getPickSta()) { |
| | | StorageEscalationParam storageEscalationParam = new StorageEscalationParam(); |
| | | // 获取入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | Short workNo = staProtocol.getWorkNo(); |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && staProtocol.isPakMk()) { |
| | | // 获取条码扫描仪信息 |
| | | String BoxNo = ""; |
| | | //站点拣料回库任务是会有一条 |
| | | TaskWrk taskWrkk =taskWrkService.selectOne(new EntityWrapper<TaskWrk>().eq("start_point",staProtocol.getSiteId())); |
| | | if (!Cools.isEmpty(taskWrkk)) { |
| | | continue; |
| | | } |
| | | if(!staProtocol.isEmptyMk()&&staProtocol.getWorkNo()<9990){ |
| | | |
| | | TaskWrk taskWrk1 = taskWrkService.selectOne(new EntityWrapper<TaskWrk>().eq("wrk_no", workNo)); |
| | | |
| | | if (!Cools.isEmpty(taskWrk1)) { |
| | | BoxNo = taskWrk1.getBarcode(); |
| | | } else { |
| | | TaskWrkLog taskWrkLog = taskWrkLogService.selectOne(new EntityWrapper<TaskWrkLog>().eq("wrk_no", workNo).orderBy("modi_time", false)); |
| | | if (taskWrkLog != null) { |
| | | BoxNo = taskWrkLog.getBarcode(); |
| | | } |
| | | } |
| | | } |
| | | log.info("组托入库={}", storageEscalationParam); |
| | | storageEscalationParam.setBoxNo(BoxNo); |
| | | //是否满板 1满板 0空板 |
| | | storageEscalationParam.setStaType(staProtocol.isEmptyMk() ? 0 : 1); |
| | | //库位类型 1高库位 0低库位 |
| | | storageEscalationParam.setLocType(staProtocol.isHigh() ? 1 : 0); |
| | | storageEscalationParam.setTerminalNo(staProtocol.getSiteId()); |
| | | String response = ""; |
| | | Boolean success = false; |
| | | try { |
| | | response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath(inboundTaskApplyPath) |
| | | .setJson(JSON.toJSONString(storageEscalationParam)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | |
| | | if (!Cools.isEmpty(response) && !Cools.isEmpty(jsonObject.get("ReturnStatus")) && jsonObject.get("ReturnStatus").equals(0) && !Cools.isEmpty(jsonObject.get("Result").toString())) { |
| | | Result result = JSON.parseObject(jsonObject.get("Result").toString(), Result.class); |
| | | |
| | | // 创新一个入库工作档 |
| | | TaskWrk taskWrk = taskWrkService.selectByTaskNo(result.getTaskNo()); |
| | | if (Cools.isEmpty(taskWrk)) { |
| | | taskWrk = createTask1(result, BoxNo,staProtocol.getSiteId()); |
| | | if (Cools.isEmpty(taskWrk)) { |
| | | log.error("库位异常,库位号:={}", taskWrk.getOriginTargetPoint()); |
| | | } else { |
| | | taskWrkService.insert(taskWrk); |
| | | StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>() |
| | | .eq("crn_no", taskWrk.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId())); |
| | | staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(staDesc.getCrnStn().shortValue()); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | HashMap<String, Object> hashMap = new HashMap<>(); |
| | | hashMap.put("TaskNo", taskWrk.getTaskNo()); |
| | | try { |
| | | //开始上报,任务开始时,WCS回调WMS |
| | | response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath(taskStatusFeedbackPath) |
| | | .setJson(JSON.toJSONString(hashMap)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject1 = JSON.parseObject(response); |
| | | Boolean bool = false; |
| | | if (jsonObject1.get("ReturnStatus").equals(0)) { |
| | | taskWrk.setStatus(2);//派发任务 |
| | | bool = true; |
| | | taskWrkService.updateById(taskWrk); |
| | | } |
| | | apiLogService.save("wcs开始入库任务上报wms" |
| | | , wmsUrl + TaskExecCallback |
| | | , null |
| | | , "127.0.0.1" |
| | | , JSON.toJSONString(hashMap) |
| | | , response |
| | | , bool |
| | | ); |
| | | } catch (Exception e) { |
| | | |
| | | } |
| | | } |
| | | } else { |
| | | staProtocol.setWorkNo((short) 9991); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | } |
| | | |
| | | } else { |
| | | staProtocol.setWorkNo((short) 9991); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | log.error("请求入库调用接口失败"); |
| | | log.error("异常信息打印:" + e); |
| | |
| | | staProtocol.setStaNo(staDesc.getStnNo().shortValue()); |
| | | boolean offer = false; |
| | | try { |
| | | offer = MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocol)); |
| | | offer = MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol)); |
| | | } catch (Exception e) { |
| | | log.error("下发输送线任务失败:异常:" + e); |
| | | log.error("下发输送线任务失败:异常:offer:" + offer); |
| | |
| | | continue; |
| | | } |
| | | |
| | | |
| | | // 获取工作状态为2(设备上走)的入库工作档 |
| | | TaskWrk taskWrk = taskWrkMapper.selectPakIn(slave.getId(), staProtocol.getWorkNo().intValue(), staDesc.getStnNo().toString()); |
| | | if (null == taskWrk) { |
| | |
| | | |
| | | // int workNo = commonService.getWorkNo(WorkNoType.PAKIN.type);//获取入库工作号 |
| | | // taskWrk.setWrkNo(workNo);//工作号 |
| | | taskWrk.setStatus(TaskStatusType.DISTRIBUTE.id);//派发状态 |
| | | // taskWrk.setStatus(TaskStatusType.DISTRIBUTE.id);//派发状态 |
| | | taskWrk.setAssignTime(new Date());//派发时间 |
| | | taskWrk.setWrkSts(3);//工作状态 3.吊车入库 |
| | | taskWrk.setCrnNo(staDesc.getCrnNo());//堆垛机号 |
| | |
| | | crnCommand.setDestinationPosY(Utils.getBayShort(taskWrk.getTargetPoint())); // 目标库位层 |
| | | crnCommand.setDestinationPosZ(Utils.getLevShort(taskWrk.getTargetPoint())); // 目标库位排 |
| | | crnCommand.setCommand((short) 1); |
| | | log.info("堆垛机入库任务下发={}",crnCommand); |
| | | log.info("堆垛机入库任务下发={}", crnCommand); |
| | | if (!CommandUtils.offer(SlaveType.Crn, taskWrk.getCrnNo(), new Task(2, crnCommand), false)) { |
| | | log.error("堆垛机命令生成失败,堆垛机号={},任务数据={}", taskWrk.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | throw new CoolException("堆垛机命令生成失败"); |
| | |
| | | * 出库 ===>> 库位到堆垛机站 |
| | | * 2022-06-09 TQS修改,查询工作档LIST,遍历下发,防止第一个任务堵塞出库 |
| | | */ |
| | | public synchronized void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol) { |
| | | public synchronized void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol) { |
| | | List<TaskWrk> taskWrksInitial = taskWrkMapper.selectPakOut(slave.getId(), null); |
| | | if (taskWrksInitial.size() == 0) { |
| | | return; |
| | |
| | | continue; |
| | | } |
| | | |
| | | LocMast locMast=locMastService.selectByLocNo(taskWrk.getStartPoint()); |
| | | LocMast locMast = locMastService.selectByLocNo(taskWrk.getStartPoint()); |
| | | //判断其库位是否为深库位,如果为深库位找其浅库位是都有货 |
| | | if(locMast.getRow1()==1||locMast.getRow1()==5){ |
| | | LocMast locMast1=locMastService.selectOne(new EntityWrapper<LocMast>() |
| | | .eq("row1", (locMast.getRow1()+1)) |
| | | .eq("bay1",locMast.getBay1()) |
| | | .eq("lev1",locMast.getLev1()).eq("loc_sts","F")); |
| | | if (!Cools.isEmpty(locMast1)){ |
| | | log.info(locMast.getLocNo()+"出深库位,浅库位有货"); |
| | | continue; |
| | | } |
| | | }else if(locMast.getRow1()==4||locMast.getRow1()==8){ |
| | | LocMast locMast1=locMastService.selectOne(new EntityWrapper<LocMast>() |
| | | .eq("row1", (locMast.getRow1()-1)) |
| | | .eq("bay1",locMast.getBay1()) |
| | | .eq("lev1",locMast.getLev1()).eq("loc_sts","F")); |
| | | if (!Cools.isEmpty(locMast1)){ |
| | | log.info(locMast.getLocNo()+"出深库位,浅库位有货"); |
| | | if (locMast.getRow1() == 8 || locMast.getRow1() == 5) { |
| | | LocMast locMast1 = locMastService.selectOne(new EntityWrapper<LocMast>() |
| | | .eq("row1", (locMast.getRow1() + 1)) |
| | | .eq("bay1", locMast.getBay1()) |
| | | .eq("lev1", locMast.getLev1()).eq("loc_sts", "F")); |
| | | if (!Cools.isEmpty(locMast1)) { |
| | | log.info(locMast.getLocNo() + "出深库位,浅库位有货"); |
| | | continue; |
| | | } |
| | | } |
| | |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | break; |
| | | } |
| | | // int storeCount = basDevpService.getStoreCount(); |
| | | // if (storeCount >= maxCount) { |
| | | // log.error("输送线暂存数达到上限{}", storeCount); |
| | | // break; |
| | | // } |
| | | |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (taskWrkMapper.selectCrnWorking(slave.getId()) != null) { |
| | |
| | | command.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | command.setCommand((short) 1); |
| | | |
| | | if(Cools.isEmpty(taskWrk.getMarkStart())||taskWrk.getMarkStart()==0){ |
| | | HashMap<String, Object> hashMap = new HashMap<>(); |
| | | hashMap.put("TaskNo",taskWrk.getTaskNo()); |
| | | String response = ""; |
| | | try { |
| | | //开始上报,出库任务开始时,WCS回调WMS |
| | | response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath(taskStatusFeedbackPath) |
| | | .setJson(JSON.toJSONString(hashMap)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | Boolean bool = false; |
| | | if(jsonObject.get("ReturnStatus").equals(0)){ |
| | | bool = true; |
| | | taskWrk.setMarkStart(1); |
| | | } |
| | | apiLogService.save("wcs开始任务上报wms" |
| | | , wmsUrl + TaskExecCallback |
| | | , null |
| | | , "127.0.0.1" |
| | | , JSON.toJSONString(hashMap) |
| | | , response |
| | | , bool |
| | | ); |
| | | } catch (Exception e) { |
| | | } |
| | | } |
| | | |
| | | if (!CommandUtils.offer(SlaveType.Crn, taskWrk.getCrnNo(), new Task(2, command), false)) { |
| | | log.error("堆垛机命令生成失败,堆垛机号={},任务数据={}", taskWrk.getCrnNo(), JSON.toJSON(command)); |
| | | throw new CoolException("堆垛机命令生成失败"); |
| | |
| | | // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | Date now = new Date(); |
| | | taskWrk.setWrkSts(12); |
| | | taskWrk.setStatus(2); |
| | | taskWrk.setModiTime(now); |
| | | if (taskWrkMapper.updateById(taskWrk) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", taskWrk.getWrkNo()); |
| | |
| | | // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | Date now = new Date(); |
| | | taskWrk.setWrkSts(12); |
| | | taskWrk.setStatus(2); |
| | | taskWrk.setModiTime(now); |
| | | if (taskWrkMapper.updateById(taskWrk) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", taskWrk.getWrkNo()); |
| | | } |
| | | String response = ""; |
| | | Boolean bool = false; |
| | | HashMap<String, Object> headParam = new HashMap<>(); |
| | | headParam.put("TaskNo", taskWrk.getTaskNo()); |
| | | try { |
| | | HashMap<String, Object> headParam = new HashMap<>(); |
| | | headParam.put("TaskNo", taskWrk.getTaskNo()); |
| | | String response; |
| | | response = new HttpHandler.Builder() |
| | | // .setHeaders(headParam) |
| | | .setUri(wmsUrl) |
| | |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.get("ReturnStatus").equals(0)) { |
| | | bool = true; |
| | | taskWrk.setStatus(2); |
| | | taskWrkMapper.updateById(taskWrk); |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | log.error("wcs派发移库库任务上报wms失败", taskWrk); |
| | | // throw new CoolException("wcs派发移库库任务上报wms失败"); |
| | | } finally { |
| | | apiLogService.save("wcs派发移库任务上报wms" |
| | | , wmsUrl + taskStatusFeedbackPath |
| | | , null |
| | | , "127.0.0.1" |
| | | , JSON.toJSONString(headParam) |
| | | , response |
| | | , true |
| | | , bool |
| | | ); |
| | | } catch (Exception e) { |
| | | log.error("wcs派发移库库任务上报wms失败", taskWrk); |
| | | // throw new CoolException("wcs派发移库库任务上报wms失败"); |
| | | } |
| | | |
| | | } |
| | |
| | | crnOperatorParam.setCrnNo(crn.getId()); |
| | | R r = crnController.crnTaskComplete(crnOperatorParam); |
| | | Thread.sleep(1000); |
| | | if(!r.get("code").equals(200)){ |
| | | if (!r.get("code").equals(200)) { |
| | | return; |
| | | } |
| | | if (!Cools.isEmpty(taskWrk)) { |
| | |
| | | } |
| | | } |
| | | |
| | | //自动派发任务 |
| | | public synchronized void autoDistribute() { |
| | | Config config = configService.selectByCode("autoDistribute"); |
| | | if (config == null) { |
| | | return; |
| | | } |
| | | |
| | | if (config.getValue().equals("false")) {//判断是否开启自动派发任务 |
| | | return; |
| | | } |
| | | |
| | | for (TaskWrk taskWrk : taskWrkService.selectReceive()) { |
| | | |
| | | try { |
| | | taskWrkService.distribute(taskWrk.getTaskNo(), 9527L); |
| | | } catch (CoolException e) { |
| | | log.info(e.getMessage()); |
| | | } |
| | | } |
| | | } |
| | | // //自动派发任务 |
| | | // public synchronized void autoDistribute() { |
| | | // Config config = configService.selectByCode("autoDistribute"); |
| | | // if (config == null) { |
| | | // return; |
| | | // } |
| | | // |
| | | // if (config.getValue().equals("false")) {//判断是否开启自动派发任务 |
| | | // return; |
| | | // } |
| | | // |
| | | // for (TaskWrk taskWrk : taskWrkService.selectReceive()) { |
| | | // |
| | | // try { |
| | | // taskWrkService.distribute(taskWrk.getTaskNo(), 9527L); |
| | | // } catch (CoolException e) { |
| | | // log.info(e.getMessage()); |
| | | // } |
| | | // } |
| | | // } |
| | | |
| | | //agv取放货任务完成 |
| | | public synchronized void autoCompleteAGV() { |
| | |
| | | return response; |
| | | } |
| | | |
| | | private TaskWrk createTask1(Result result, String barcode) { |
| | | private TaskWrk createTask1(Result result, String barcode,Integer staNo) { |
| | | String locNo = Utils.Fusion(result.getRow(), result.getFloor(), result.getColumn()); |
| | | |
| | | |
| | | Date now = new Date(); |
| | | TaskWrk taskWrk = new TaskWrk(); |
| | | int workNo1 = commonService.getWorkNo(WorkNoType.PAKIN.type);//获取入库工作号 |
| | | taskWrk.setTaskNo(result.getTaskNo());//任务号 |
| | | taskWrk.setWrkNo(workNo1); |
| | | taskWrk.setStatus(TaskStatusType.DISTRIBUTE.id);//任务状态:派发 |
| | | taskWrk.setStatus(TaskStatusType.RECEIVE.id);//任务状态:接收 |
| | | taskWrk.setCreateTime(now); |
| | | taskWrk.setIoType(1);//任务类型 |
| | | taskWrk.setIoType(1);//任务类型 入库 |
| | | taskWrk.setIoPri(13);//优先级 |
| | | taskWrk.setBarcode(barcode);//条码 |
| | | LocMast locMast = locMastService.selectByLocNo(locNo); |
| | | taskWrk.setCrnNo(locMast.getCrnNo()); |
| | | taskWrk.setTargetPoint(locNo); |
| | | taskWrk.setStartPoint("116"); |
| | | if (result.getAlley().equals("1")) { |
| | | taskWrk.setCrnNo(1); |
| | | } else { |
| | | taskWrk.setCrnNo(2); |
| | | } |
| | | taskWrk.setStartPoint(staNo+""); |
| | | taskWrk.setCrnNo(Integer.valueOf(result.getAlley()));//堆垛机号 |
| | | |
| | | if (taskWrk.getIoType() == 1) { |
| | | taskWrk.setWrkSts(2); |
| | | if (!Cools.isEmpty(taskWrk.getTargetPoint())) { |
| | |
| | | return taskWrk; |
| | | } |
| | | |
| | | //----------------------------------------------------------电视机显示处理---------------------------------------- |
| | | /** |
| | | * 其他 ===>> LED显示器复位,显示默认信息 |
| | | */ |
| | | public synchronized void ledReset(Integer mark) { |
| | | |
| | | // log.info(""+mark+" - 0"+" - 开始执行:其他 ===>> LED显示器复位,显示默认信息"); |
| | | for (LedSlave led : slaveProperties.getLed()) { |
| | | |
| | | // 获取输送线plc线程 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId()); |
| | | // 命令集合 |
| | | boolean reset = true; |
| | | for (Integer staNo : led.getStaArr()) { |
| | | // 获取叉车站点 |
| | | StaProtocol staProtocol = devpThread.getStation().get(staNo); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } |
| | | if (staProtocol.getWorkNo() != 0 && staProtocol.isLoading()) { |
| | | reset = false; |
| | | break; |
| | | } |
| | | } |
| | | // 获取led线程 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getId()); |
| | | // led显示默认内容 |
| | | if (reset && !ledThread.isLedMk()) { |
| | | ledThread.setLedMk(true); |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(4, new ArrayList<>()))) { |
| | | log.error(""+mark+" - 1"+" - {}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | } else { |
| | | |
| | | } |
| | | } |
| | | } |
| | | // log.info(""+mark+" - 0"+" - 执行完成:其他 ===>> LED显示器复位,显示默认信息"); |
| | | } |
| | | |
| | | } |