#堆垛机plc异常显示

zjj

2023-12-04 0ed06e0a0520d9493732910d9545b1adc1a6afb9

 src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java

@@ -4,9 +4,13 @@
import com.alibaba.fastjson.JSONObject;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.core.common.Cools;
import com.core.common.R;
import com.core.exception.CoolException;
import com.fasterxml.jackson.databind.ObjectMapper;
import com.zy.asrs.domain.enums.TaskStatusType;
import com.zy.asrs.entity.*;
import com.zy.asrs.entity.param.WMSAndAGVInterfaceParam;
import com.zy.asrs.entity.param.taskCreateParam;
import com.zy.asrs.mapper.*;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.CommandUtils;
@@ -22,6 +26,7 @@
import com.zy.core.model.CrnSlave;
import com.zy.core.model.DevpSlave;
import com.zy.core.model.Task;
import com.zy.core.model.command.CommandPackage;
import com.zy.core.model.command.CrnCommand;
import com.zy.core.model.protocol.CrnProtocol;
import com.zy.core.model.protocol.StaProtocol;
@@ -38,8 +43,8 @@
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;

import java.util.Date;
import java.util.List;
import java.io.IOException;
import java.util.*;

/**
 * 立体仓库WCS系统主流程业务
@@ -74,6 +79,11 @@
    private ConfigService configService;
    @Autowired
    private StaDescMapper staDescMapper;
    @Autowired
    private CommandInfoService commandInfoService;

    @Autowired
    private OpenServiceImpl openServiceImpl;

    @Value("${wms.url}")
    private String wmsUrl;
@@ -81,7 +91,7 @@
    private String movePath;


    public void generateStoreWrkFile() {
    public void generateStoreWrkFile() throws IOException {
        // 根据输送线plc遍历
        for (DevpSlave devp : slaveProperties.getDevp()) {
            // 遍历入库口
@@ -97,7 +107,7 @@
                Short workNo = staProtocol.getWorkNo();
                // 判断是否满足入库条件
                if (staProtocol.isAutoing() && staProtocol.isLoading()
                        && !staProtocol.isInEnable()
                        && staProtocol.isInEnable()
                        && !staProtocol.isEmptyMk() && (workNo >= 0)
                        && staProtocol.isPakMk()) {

@@ -143,6 +153,7 @@
                        TaskWrk taskWrk = taskWrkMapper.selectByWrkNo(Integer.valueOf(workNo));
                        if (taskWrk != null) {
                            taskWrk.setMemo(errMsg);//将错误码存入备注字段进行展示
                            taskWrkMapper.updateById(taskWrk);
                        }
                        continue;
                    }
@@ -153,6 +164,53 @@
                    }
                    String barcode = barcodeThread.getBarcode();
                    if(!Cools.isEmpty(barcode)) {
                        ToWmsDTO toWmsDTO = new ToWmsDTO();
                        Map<String, Object> map = new HashMap<>();
                        map.put("x-api-key","7a15b5db-29b6-552c-8cff-0cfec3756da2");
                        List<Integer> list = openServiceImpl.getInEnableRoadway();
                        TaskWrk taskWrk = taskWrkService.selectOne(new EntityWrapper<TaskWrk>().eq("barcode", barcode).eq("crn_no",inSta.getBarcode()));
                        if (Cools.isEmpty(taskWrk)){
                            continue;
                        }
                        if (taskWrk.getTargetPoint() != null && taskWrk.getStartPoint() != null && taskWrk.getWrkNo() != null){
                            staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue());
                            staProtocol.setStaNo(inSta.getStaNo().shortValue());
                            MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                        }else {
                            //TaskWrk taskWrk = taskWrkService.selectByTaskNo(param.getTaskNo());
                            toWmsDTO.setWarehouseId("1688469798893297665");
                            toWmsDTO.setContainerCode(barcode);
                            toWmsDTO.setApplyType("TUNNEL_LOCATION");
                            toWmsDTO.setTaskTunnel(taskWrk.getCrnNo());
                            toWmsDTO.setCanInboundTunnels(list);
                            String response = null;
                            try {
                                response = new HttpHandler.Builder()
                                        .setHeaders(map)
                                        .setUri(wmsUrl)
                                        .setPath("wcsManager/wcsInterface/inboundTaskApply")
                                        .setJson(JSON.toJSONString(toWmsDTO))
                                        .build()
                                        .doPost();
                            }catch (Exception e){
                                log.error("wms通讯失败,"+e.getMessage());
                                continue;
                            }
                            JSONObject jsonObject = JSON.parseObject(response);
                            if (jsonObject.getInteger("code").equals(200)) {
                                GetWmsDto getWmsDto = JSON.parseObject(jsonObject.get("data").toString(), GetWmsDto.class);
                                taskWrk.setOriginTargetPoint(getWmsDto.getTargetLocationCode());
                                taskWrk.setTargetPoint(Utils.getWcsLocNo(getWmsDto.getTargetLocationCode()));
                                taskWrk.setStartPoint(String.valueOf(inSta.getBackSta()));
                                if (!taskWrkService.updateById(taskWrk)){
                                    log.error("保存wms库位号失败");
                                }

                            }else {
                                log.error("wms通讯失败,"+jsonObject.get("msg"));

                            }
                        }

                    }
                }
@@ -202,31 +260,26 @@
                                    && crnProtocol.forkPosType == CrnForkPosType.HOME) {
                                // 命令下发区 --------------------------------------------------------------------------

                                // 下发站点信息
                                staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue());
                                String targetPoint = taskWrk.getTargetPoint();
                                int i = Integer.parseInt(targetPoint);
                                staProtocol.setStaNo((short)i);
                                if (!CommandUtils.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol))) {
                                    continue;
                                //取出输送线命令
                                List<CommandInfo> commandInfos = commandInfoService.selectByTaskNo(taskWrk.getTaskNo());
                                if (commandInfos.isEmpty()) {
                                    continue;//命令空
                                }

                                // 更新工作档状态为14
                                taskWrk.setWrkSts(14);
                                if (taskWrkMapper.updateById(taskWrk) != 0) {
                                    // 复位堆垛机
                                    crnThread.setResetFlag(true);

                                    //更新库位状态
                                    LocMast locMast = locMastService.selectByLocNo(taskWrk.getTargetPoint());
                                    locMast.setLocSts("O");//O.空库位
                                    locMast.setBarcode("");//托盘码
                                    locMast.setModiTime(new Date());
                                    locMast.setModiUser(9999L);
                                    locMastService.updateById(locMast);
                                } else {
                                    log.error("更新工作档的工作状态为14失败！！！ [工作号:{}]", taskWrk.getWrkNo());
//                                CommandPackage commandPackage = JSON.parseObject(commandInfo.getCommand(), CommandPackage.class);//取出命令报文
//                                CrnCommand crnCommand = JSON.parseObject(commandPackage.getCommand().toString(), CrnCommand.class);
                                Integer commandStep = taskWrk.getCommandStep();
                                CommandInfo commandInfo = commandInfos.get(commandStep);
                                CommandPackage commandPackage = JSON.parseObject(commandInfo.getCommand(), CommandPackage.class);//取出命令报文
                                //StaProtocol staProtocol1 = JSON.parseObject(commandInfo.getCommand(), StaProtocol.class);
                                StaProtocol staProtocol1 = JSON.parseObject(commandPackage.getCommand().toString(), StaProtocol.class);
                                if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol1))) {
                                    log.error("输送线命令下方失败！！！ [工作号:{}]", taskWrk.getWrkNo());
                                    continue;//命令下发失败
                                }

                                // 复位堆垛机
                                crnThread.setResetFlag(true);

                            }
                        }
@@ -240,7 +293,7 @@
    /**
     * 入出库  ===>>  堆垛机入出库作业下发
     */
    public synchronized void crnIoExecute(){
    public synchronized void crnIoExecute() throws IOException {
        for (CrnSlave crn : slaveProperties.getCrn()) {
            // 获取堆垛机信息
            CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId());
@@ -285,7 +338,7 @@
    /**
     * 入库  ===>>  堆垛机站到库位
     */
    public void crnStnToLoc(CrnSlave slave, CrnProtocol crnProtocol){
    public void crnStnToLoc(CrnSlave slave, CrnProtocol crnProtocol) throws IOException {
        for (CrnSlave.CrnStn crnStn : slave.getCrnInStn()) {
            List<StaDesc> staDescs = staDescMapper.selectList(new EntityWrapper<StaDesc>().eq("crn_no", slave.getId()).eq("crn_stn", crnStn.getStaNo()));
            for (StaDesc staDesc : staDescs) {
@@ -327,20 +380,17 @@
                    continue;
                }

                // 命令下发区 --------------------------------------------------------------------------
                CrnCommand crnCommand = new CrnCommand();
                crnCommand.setCrnNo(slave.getId()); // 堆垛机编号
                crnCommand.setTaskNo(taskWrk.getWrkNo().shortValue()); // 工作号
                crnCommand.setAckFinish((short) 0);  // 任务完成确认位
                crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式:  库位移转
                crnCommand.setSourcePosX(crnStn.getBay().shortValue());     // 源库位列
                crnCommand.setSourcePosY(crnStn.getLev().shortValue());     // 源库位层
                crnCommand.setSourcePosZ(crnStn.getRow().shortValue());     // 源库位排
                crnCommand.setDestinationPosX(Utils.getBayShort(taskWrk.getTargetPoint()));     // 目标库位列
                crnCommand.setDestinationPosY(Utils.getLevShort(taskWrk.getTargetPoint()));     // 目标库位层
                crnCommand.setDestinationPosZ(Utils.getRowShort(taskWrk.getTargetPoint()));     // 目标库位排
                crnCommand.setCommand((short)1);
                if (!CommandUtils.offer(SlaveType.Crn, taskWrk.getCrnNo(), new Task(2, crnCommand))) {
                //取出命令
                List<CommandInfo> commandInfos = commandInfoService.selectByTaskNo(taskWrk.getTaskNo());
                Integer commandStep = taskWrk.getCommandStep();
                if (commandInfos.isEmpty()) {
                    continue;//命令空
                }
                CommandInfo commandInfo = commandInfos.get(commandStep);
                CommandPackage commandPackage = JSON.parseObject(commandInfo.getCommand(), CommandPackage.class);//取出命令报文
                CrnCommand crnCommand = JSON.parseObject(commandPackage.getCommand().toString(), CrnCommand.class);

                if (!MessageQueue.offer(SlaveType.Crn, taskWrk.getCrnNo(), new Task(2, crnCommand))) {
                    log.error("堆垛机命令下发失败，堆垛机号={}，任务数据={}", taskWrk.getCrnNo(), JSON.toJSON(crnCommand));
                } else {
                    // 修改工作档状态 2.设备上走 => 3.吊车入库中
@@ -351,6 +401,31 @@
                        log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败！！，工作号={}", taskWrk.getWrkNo());
                    }
                }

//                // 命令下发区 --------------------------------------------------------------------------
//                CrnCommand crnCommand = new CrnCommand();
//                crnCommand.setCrnNo(slave.getId()); // 堆垛机编号
//                crnCommand.setTaskNo(taskWrk.getWrkNo().shortValue()); // 工作号
//                crnCommand.setAckFinish((short) 0);  // 任务完成确认位
//                crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式:  库位移转
//                crnCommand.setSourcePosX(crnStn.getBay().shortValue());     // 源库位列
//                crnCommand.setSourcePosY(crnStn.getLev().shortValue());     // 源库位层
//                crnCommand.setSourcePosZ(crnStn.getRow().shortValue());     // 源库位排
//                crnCommand.setDestinationPosX(Utils.getBayShort(taskWrk.getTargetPoint()));     // 目标库位列
//                crnCommand.setDestinationPosY(Utils.getLevShort(taskWrk.getTargetPoint()));     // 目标库位层
//                crnCommand.setDestinationPosZ(Utils.getRowShort(taskWrk.getTargetPoint()));     // 目标库位排
//                crnCommand.setCommand((short)1);
//                if (!CommandUtils.offer(SlaveType.Crn, taskWrk.getCrnNo(), new Task(2, crnCommand))) {
//                    log.error("堆垛机命令下发失败，堆垛机号={}，任务数据={}", taskWrk.getCrnNo(), JSON.toJSON(crnCommand));
//                } else {
//                    // 修改工作档状态 2.设备上走 => 3.吊车入库中
//                    Date now = new Date();
//                    taskWrk.setWrkSts(3);
//                    taskWrk.setModiTime(now);
//                    if (taskWrkMapper.updateById(taskWrk) == 0) {
//                        log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败！！，工作号={}", taskWrk.getWrkNo());
//                    }
//                }
            }

            return;
@@ -446,20 +521,17 @@
                            }
                        }

                        // 1.堆垛机开始移动
                        CrnCommand crnCommand = new CrnCommand();
                        crnCommand.setCrnNo(slave.getId()); // 堆垛机编号
                        crnCommand.setTaskNo(taskWrk.getWrkNo().shortValue()); // 工作号
                        crnCommand.setAckFinish((short) 0);  // 任务完成确认位
                        crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式:  库位移转
                        crnCommand.setSourcePosX(Utils.getBayShort(taskWrk.getStartPoint()));     // 源库位排
                        crnCommand.setSourcePosY(Utils.getLevShort(taskWrk.getStartPoint()));     // 源库位列
                        crnCommand.setSourcePosZ(Utils.getRowShort(taskWrk.getStartPoint()));     // 源库位层
                        crnCommand.setDestinationPosX(crnStn.getBay().shortValue());     // 目标库位排
                        crnCommand.setDestinationPosY(crnStn.getLev().shortValue());     // 目标库位列
                        crnCommand.setDestinationPosZ(crnStn.getRow().shortValue());     // 目标库位层
                        crnCommand.setCommand((short)1);
                        if (!CommandUtils.offer(SlaveType.Crn, taskWrk.getCrnNo(), new Task(2, crnCommand))) {
                        //取出命令
                        List<CommandInfo> commandInfos = commandInfoService.selectByTaskNo(taskWrk.getTaskNo());
                        Integer commandStep = taskWrk.getCommandStep();
                        if (commandInfos.isEmpty()) {
                            continue;//命令空
                        }
                        CommandInfo commandInfo = commandInfos.get(commandStep);
                        CommandPackage commandPackage = JSON.parseObject(commandInfo.getCommand(), CommandPackage.class);//取出命令报文
                        CrnCommand crnCommand = JSON.parseObject(commandPackage.getCommand().toString(), CrnCommand.class);

                        if (!MessageQueue.offer(SlaveType.Crn, taskWrk.getCrnNo(), new Task(2, crnCommand))) {
                            log.error("堆垛机命令下发失败，堆垛机号={}，任务数据={}", taskWrk.getCrnNo(), JSON.toJSON(crnCommand));
                        } else {
                            // 修改工作档状态 11.生成出库ID => 12.吊车出库中
@@ -549,37 +621,68 @@
            if (crnProtocol == null) { continue; }
            //  状态：等待确认 并且  任务完成位 = 1
            if (crnProtocol.getTaskFinish() == 0 && crnProtocol.statusType == CrnStatusType.HANDLING_COMPLETED && crnProtocol.getTaskNo() != 0) {
                // 获取入库待确认工作档
                TaskWrk taskWrk = taskWrkMapper.selectCrnNoWorking(crn.getId(),crnProtocol.getTaskNo().intValue());
                if (Cools.isEmpty(taskWrk)) {
                    log.error("堆垛机处于等待确认且任务完成状态，但未找到工作档。堆垛机号={}，工作号={}", crn.getId(), crnProtocol.getTaskNo());

                //获取指令ID
                Integer commandId = crnProtocol.getCommandId();
                CommandInfo commandInfo = commandInfoService.selectById(commandId);
                if (commandInfo == null) {
                    //指令不存在
                    continue;
                }
                // 入库 + 库位转移  ==> 4.入库完成
                if ((taskWrk.getWrkSts() == 3 && taskWrk.getIoType() == 1) || (taskWrk.getWrkSts() == 12 && taskWrk.getIoType() == 3)) {
                    taskWrk.setWrkSts(4);
                } else {
                    continue;
                }
                Date now = new Date();
                taskWrk.setModiTime(now);
                Integer integerTaskWrk = taskWrkMapper.updateById(taskWrk);
                // 修改成功后复位堆垛机
                if (integerTaskWrk > 0) {

                commandInfo.setCommandStatus(CommandStatusType.COMPLETE.id);//指令完成
                commandInfo.setCompleteTime(new Date());//指令完成时间
                if (commandInfoService.updateById(commandInfo)) {//修改成功后复位堆垛机
                    // 堆垛机复位
                    crnThread.setResetFlag(true);

                    //更新库位状态
                    LocMast locMast = locMastService.selectByLocNo(taskWrk.getTargetPoint());
                    locMast.setLocSts("F");//F.在库
                    locMast.setBarcode(taskWrk.getBarcode());//托盘码
                    locMast.setModiTime(now);
                    locMast.setModiUser(9999L);
                    locMastService.updateById(locMast);
                }
            }
        }
    }

//    /**
//     * 执行对工作档的完成操作
//     */
//    @Async
//    public void storeFinished() {
//        for (CrnSlave crn : slaveProperties.getCrn()) {
//            // 获取堆垛机信息
//            CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId());
//            CrnProtocol crnProtocol = crnThread.getCrnProtocol();
//            if (crnProtocol == null) { continue; }
//            //  状态：等待确认 并且  任务完成位 = 1
//            if (crnProtocol.getTaskFinish() == 0 && crnProtocol.statusType == CrnStatusType.HANDLING_COMPLETED && crnProtocol.getTaskNo() != 0) {
//                // 获取入库待确认工作档
//                TaskWrk taskWrk = taskWrkMapper.selectCrnNoWorking(crn.getId(),crnProtocol.getTaskNo().intValue());
//                if (Cools.isEmpty(taskWrk)) {
//                    log.error("堆垛机处于等待确认且任务完成状态，但未找到工作档。堆垛机号={}，工作号={}", crn.getId(), crnProtocol.getTaskNo());
//                    continue;
//                }
//                // 入库 + 库位转移  ==> 4.入库完成
//                if ((taskWrk.getWrkSts() == 3 && taskWrk.getIoType() == 1) || (taskWrk.getWrkSts() == 12 && taskWrk.getIoType() == 3)) {
//                    taskWrk.setWrkSts(4);
//                } else {
//                    continue;
//                }
//                Date now = new Date();
//                taskWrk.setModiTime(now);
//                Integer integerTaskWrk = taskWrkMapper.updateById(taskWrk);
//                // 修改成功后复位堆垛机
//                if (integerTaskWrk > 0) {
//                    // 堆垛机复位
//                    crnThread.setResetFlag(true);
//
//                    //更新库位状态
//                    LocMast locMast = locMastService.selectByLocNo(taskWrk.getTargetPoint());
//                    locMast.setLocSts("F");//F.在库
//                    locMast.setBarcode(taskWrk.getBarcode());//托盘码
//                    locMast.setModiTime(now);
//                    locMast.setModiUser(9999L);
//                    locMastService.updateById(locMast);
//                }
//            }
//        }
//    }

    /**
     * 堆垛机异常信息记录
@@ -715,7 +818,57 @@
            try {
                taskWrkService.distribute(taskWrk.getTaskNo(), 9527L);
            } catch (CoolException e) {
                e.printStackTrace();
                log.info(e.getMessage());
            }
        }
    }

    //自动完成任务
    public synchronized void autoCompleteTask() {
        List<TaskWrk> taskWrks = taskWrkMapper.selectWorkingTask();
        for (TaskWrk taskWrk : taskWrks) {
            //获取命令集合
            List<CommandInfo> commandInfos = commandInfoService.selectByTaskNo(taskWrk.getTaskNo());
            if (taskWrk.getCommandStep() != commandInfos.size()) {
                continue;//当前步序没有到达最后一条命令
            }

            //判断末端命令是否执行完成
            CommandInfo commandInfo = commandInfos.get(commandInfos.size() - 1);
            if (commandInfo.getCommandStatus() != CommandStatusType.COMPLETE.id) {
                continue;//指令未完成
            }

            Date now = new Date();
            //指令已完成，更新任务
            if (taskWrk.getIoType() == 1) {
                //入库任务
                taskWrk.setWrkSts(4);//3.吊车入库中 => 4.入库完成
                taskWrk.setStatus(TaskStatusType.COMPLETE.id);
                taskWrk.setModiTime(now);
                taskWrkService.updateById(taskWrk);

                //更新库位状态
                LocMast locMast = locMastService.selectByLocNo(taskWrk.getTargetPoint());
                locMast.setLocSts("F");//F.在库
                locMast.setBarcode(taskWrk.getBarcode());//托盘码
                locMast.setModiTime(now);
                locMast.setModiUser(9999L);
                locMastService.updateById(locMast);
            } else if (taskWrk.getIoType() == 2) {
                //出库任务
                taskWrk.setWrkSts(14);//12.吊车出库中 => 14.出库完成
                taskWrk.setStatus(TaskStatusType.COMPLETE.id);
                taskWrk.setModiTime(now);
                taskWrkService.updateById(taskWrk);

                //更新库位状态
                LocMast locMast = locMastService.selectByLocNo(taskWrk.getStartPoint());
                locMast.setLocSts("O");//O.空库位
                locMast.setBarcode("");//托盘码
                locMast.setModiTime(now);
                locMast.setModiUser(9999L);
                locMastService.updateById(locMast);
            }
        }
    }