自动化立体仓库 - WCS系统
*
lsh
2025-04-01 0c60480362efdcffa0cbb3f6dd4272f43859adb1
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -56,8 +56,6 @@
@Transactional
public class MainServiceImpl {
    public static final long COMMAND_TIMEOUT = 5 * 1000;
    @Autowired
    private SlaveProperties slaveProperties;
    @Autowired
@@ -77,14 +75,8 @@
    @Autowired
    private TaskWrkService taskWrkService;
    @Autowired
    private ConfigService configService;
    @Autowired
    private StaDescMapper staDescMapper;
    @Autowired
    private CommandInfoService commandInfoService;
    @Autowired
    private OpenServiceImpl openServiceImpl;
    @Autowired
    private StaDescService staDescService;
@@ -103,8 +95,6 @@
    private String taskStatusFeedbackPath;
    @Autowired
    private CrnController crnController;
    @Autowired
    private SiteController siteController;
    public void generateStoreWrkFile() throws IOException, InterruptedException {
@@ -860,54 +850,6 @@
    /**
     * 执行对工作档的完成操作
     */
//    public void storeFinished() {
//        for (CrnSlave crn : slaveProperties.getCrn()) {
//            // 获取堆垛机信息
//            CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId());
//            CrnProtocol crnProtocol = crnThread.getCrnProtocol();
//            if (crnProtocol == null) { continue; }
//
//            //  状态:等待确认 并且  任务完成位 = 1
//            if (crnProtocol.getTaskFinish() == 0 && crnProtocol.statusType == CrnStatusType.HANDLING_COMPLETED && crnProtocol.getTaskNo() != 0) {
//                //获取入库待确认工作档
//                TaskWrk taskWrk = taskWrkMapper.selectCrnNoInWorking(crn.getId(),crnProtocol.getTaskNo().intValue());
//                if (Cools.isEmpty(taskWrk)) {
////                    log.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo());
//                    continue;
//                }
//
//                //获取指令ID
//                Integer commandId = crnProtocol.getCommandId();
//                CommandInfo commandInfo = new CommandInfo();
//                if (Cools.isEmpty(commandId)){
//                    commandInfo = commandInfoService.selectOne(new EntityWrapper<CommandInfo>()
//                            .eq("wrk_no",crnProtocol.getTaskNo())
//                            .eq("device","Crn"));
//                }else {
//                    commandInfo = commandInfoService.selectById(commandId);
//                }
//
//
//                if (commandInfo == null) {
//                    //指令不存在
//                    continue;
//                }
//                if (commandInfo.getCommandStatus() == 3){
//                    continue;
//                }
//                commandInfo.setCommandStatus(CommandStatusType.COMPLETE.id);//指令完成
//                commandInfo.setCompleteTime(new Date());//指令完成时间
//                if (commandInfoService.updateById(commandInfo)) {//修改成功后复位堆垛机
//                    // 堆垛机复位
//                    crnThread.setResetFlag(true);
//                }
//            }
//        }
//    }
    /**
     * 执行对工作档的完成操作
     */
    public void storeFinished() throws InterruptedException {
        for (CrnSlave crn : slaveProperties.getCrn()) {
            // 获取堆垛机信息
@@ -916,7 +858,7 @@
            if (crnProtocol == null) { continue; }
            //  状态:等待确认 并且  任务完成位 = 1
            if (crnProtocol.getTaskFinish() == 0 && crnProtocol.statusType == CrnStatusType.HANDLING_COMPLETED && crnProtocol.getTaskNo() != 0) {
            if (!Cools.isEmpty(crnProtocol.getTaskFinish()) && crnProtocol.getTaskFinish() == 0 && crnProtocol.statusType == CrnStatusType.WAITING && crnProtocol.getTaskNo() != 0) {
                //获取入库待确认工作档
                TaskWrk taskWrk = taskWrkMapper.selectCrnNoInWorking(crn.getId(),crnProtocol.getTaskNo().intValue());
                if (Cools.isEmpty(taskWrk)&&crnProtocol.getTaskNo() !=999) {
@@ -1054,7 +996,7 @@
                                    wrkMast.getSourceStaNo(),    // 源站
                                    wrkMast.getSourceLocNo(),    // 源库位
                                    wrkMast.getBarcode(),    // 条码
                                    (int) crnProtocol.getAlarm1(),    // 异常码
                                    (int) crnProtocol.getAlarm(),    // 异常码
                                    errName,    // 异常
                                    1,    // 异常情况
                                    now,    // 添加时间
@@ -1069,7 +1011,7 @@
                        }
                    } else {
                        // 异常修复
                        if (crnProtocol.getAlarm1() == null || crnProtocol.getAlarm1() == 0) {
                        if (crnProtocol.getAlarm() == null || crnProtocol.getAlarm() == 0) {
                            latest.setEndTime(now);
                            latest.setUpdateTime(now);
                            latest.setStatus(2);
@@ -1082,7 +1024,7 @@
                } else {
                    BasErrLog latest = basErrLogService.findLatest(crn.getId());
                    // 有异常
                    if (crnProtocol.getAlarm1() != null && crnProtocol.getAlarm() > 0) {
                    if (crnProtocol.getAlarm() != null && crnProtocol.getAlarm() > 0) {
                        // 记录新异常
                        if (latest == null || (latest.getErrCode() != crnProtocol.getAlarm().intValue())) {
                            BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm());
@@ -1101,7 +1043,7 @@
                                    null,    // 源站
                                    null,    // 源库位
                                    null,    // 条码
                                    (int)crnProtocol.getAlarm1(),    // 异常码
                                    (int)crnProtocol.getAlarm(),    // 异常码
                                    errName,    // 异常
                                    1,    // 异常情况
                                    now,    // 添加时间
@@ -1130,199 +1072,6 @@
            }
        }
    }
    //自动派发任务
    public void autoDistribute() {
        Config config = configService.selectByCode("autoDistribute");
        if (config == null) {
            return;
        }
        if (config.getValue().equals("false")) {//判断是否开启自动派发任务
            return;
        }
        for (TaskWrk taskWrk : taskWrkService.selectReceive()) {
            try {
                taskWrkService.distribute(taskWrk.getTaskNo(), 9527L);
            } catch (CoolException e) {
                log.info(e.getMessage());
            }
        }
    }
    //agv取放货任务完成
    public synchronized void autoCompleteAGV() {
        List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>());
        try{
            Thread.sleep(500);
        }catch (Exception e){
        }
        for (BasDevp basDevp:basDevps){
            DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1);
            StaProtocol staProtocol = devpThread.getStation().get(basDevp.getDevNo());
            if (staProtocol == null) {
                continue;
            } else {
                staProtocol = staProtocol.clone();
            }
            if (basDevp.getWrkNo()!=0){
                if (basDevp.getAgvTargetPick()!=0){//取货
                    staProtocol.setAgvTypeSign((short)0);
                    staProtocol.setStaNo(basDevp.getDevNo().shortValue());
                    MessageQueue.offer(SlaveType.Devp, 1, new Task(4, staProtocol));
                }
                boolean sign = true;
                if (basDevp.getAgvTargetPlace()!=0){
                    sign = false;
                    basDevp.setAgvTargetPlace(0);
                    basDevpService.updateById(basDevp);
                    staProtocol.setAgvTypeSign((short)3);//1
                    staProtocol.setStaNo(basDevp.getDevNo().shortValue());
                    MessageQueue.offer(SlaveType.Devp, 1, new Task(4, staProtocol));
                }
            }else {
                if (basDevp.getAgvTargetPlace()!=0){
                    if (basDevp.getLoading().equals("Y")){
                        staProtocol.setAgvTypeSign((short)1);
                        staProtocol.setStaNo(basDevp.getDevNo().shortValue());
                        MessageQueue.offer(SlaveType.Devp, 1, new Task(4, staProtocol));
                    }else {
                        log.error("AGV放货完成但输送线无物,复位信号 ===>> [staNo:{}] [basDevp:{}]", basDevp.getDevNo(), basDevp);
                        basDevp.setAgvTargetPlace(0);
                        basDevpService.updateById(basDevp);
                        staProtocol.setAgvTypeSign((short)3);//1
                        staProtocol.setStaNo(basDevp.getDevNo().shortValue());
                        MessageQueue.offer(SlaveType.Devp, 1, new Task(4, staProtocol));
                    }
                }
                if (basDevp.getAgvTargetPick()!=0){
                    basDevp.setAgvTargetPick(0);
                    basDevpService.updateById(basDevp);
                    staProtocol.setAgvTypeSign((short)2);//0
                    staProtocol.setStaNo(basDevp.getDevNo().shortValue());
                    MessageQueue.offer(SlaveType.Devp, 1, new Task(4, staProtocol));
                }
            }
        }
    }
    public synchronized void autoCompleteTask() {
        List<TaskWrk> taskWrks = taskWrkMapper.selectWorkingTask();
        for (TaskWrk taskWrk : taskWrks) {
            //获取命令集合
            List<CommandInfo> commandInfos = commandInfoService.selectByTaskNo(taskWrk.getTaskNo());
            if (taskWrk.getCommandStep() < commandInfos.size()) {
                continue;//当前步序没有到达最后一条命令
            }
            //判断末端命令是否执行完成
            CommandInfo commandInfo = commandInfos.get(commandInfos.size() - 1);
            if (commandInfo.getCommandStatus() != CommandStatusType.COMPLETE.id) {
                continue;//指令未完成
            }
            Date now = new Date();
            //指令已完成,更新任务
            if (taskWrk.getIoType() == 1) {
                //入库任务
                taskWrk.setWrkSts(4);//3.吊车入库中 => 4.入库完成
                //taskWrk.setStatus(TaskStatusType.COMPLETE.id);
                taskWrk.setModiTime(now);
                taskWrkService.updateById(taskWrk);
                //更新库位状态
                LocMast locMast = locMastService.selectByLocNo(taskWrk.getTargetPoint());
                locMast.setLocSts("F");//F.在库
                locMast.setBarcode(taskWrk.getBarcode());//托盘码
                locMast.setModiTime(now);
                locMast.setModiUser(9999L);
                locMastService.updateById(locMast);
            } else if (taskWrk.getIoType() == 2) {
                //出库任务
                taskWrk.setWrkSts(14);//12.吊车出库中 => 14.出库完成
//                taskWrk.setStatus(TaskStatusType.COMPLETE.id);
                taskWrk.setModiTime(now);
                taskWrkService.updateById(taskWrk);
                //更新库位状态
                LocMast locMast = locMastService.selectByLocNo(taskWrk.getStartPoint());
                locMast.setLocSts("O");//O.空库位
                locMast.setBarcode("");//托盘码
                locMast.setModiTime(now);
                locMast.setModiUser(9999L);
                locMastService.updateById(locMast);
            }
        }
    }
    public synchronized String CrnStartRunning(TaskWrk taskWrk){
        String tasktype = null;
        switch (taskWrk.getIoType()){
            case 1:
                tasktype= "RK";
                break;
            case 2:
                tasktype= "CK";
                break;
            case 3:
                tasktype= "YK";
                break;
            default:
                tasktype= "未知";
        }
        Map<String, Object> map = new HashMap<>();
        map.put("x-api-key","7a15b5db-29b6-552c-8cff-0cfec3756da2");
        TaskOverToWms taskOverToWms = new TaskOverToWms();
        taskOverToWms.setFeedbackFrom("WCS"); //来源
        taskOverToWms.setWarehouseId("1688469798893297665"); //仓库标识
        taskOverToWms.setTaskNo(taskWrk.getTaskNo()); //任务号
        taskOverToWms.setTaskType(tasktype); // 任务类型
        taskOverToWms.setContainerCode(taskWrk.getBarcode()); // 容器编码
        if (taskWrk.getIoType() ==1 || taskWrk.getIoType() == 3){
            taskOverToWms.setEquipmentCode(String.valueOf(taskWrk.getCrnNo())); //设备编码
            taskOverToWms.setTargetLocationCode(taskWrk.getOriginTargetPoint()); //目标库位
        }else if (taskWrk.getIoType() ==2){
            Map<Integer,String> map1 = new HashMap<>();
            map1.put(102,"J-1101");
            map1.put(106,"J-1103");
            map1.put(110,"J-1105");
            map1.put(114,"J-1107");
            map1.put(118,"J-1109");
            map1.put(122,"J-1111");
            map1.put(305,"H-1101");
            map1.put(405,"G-1101");
            taskOverToWms.setEquipmentCode(map1.get(taskWrk.getTargetPoint())); //设备编码
            taskOverToWms.setSourceLocationCode(taskWrk.getOriginStartPoint()); //源库位
        }
        taskOverToWms.setTaskStatus("executing"); //任务状态
        String response = null;
        try {
            response = new HttpHandler.Builder()
                    .setHeaders(map)
                    .setUri(wmsUrl)
                    .setPath("wcsManager/wcsInterface/taskStatusFeedback")
                    .setJson(JSON.toJSONString(taskOverToWms))
                    .build()
                    .doPost();
        }catch (Exception e){
            log.error("堆垛机任务完成,请求wms任务完成接口失败");
        }
        apiLogService.save("堆垛机开始运行"
                ,wmsUrl+"wcsManager/wcsInterface/taskStatusFeedback"
                ,null
                ,"127.0.0.1"
                ,JSON.toJSONString(taskOverToWms)
                ,response
                ,true
        );
        return response;
    }
    private TaskWrk createTask(GetWmsDto dto, String barcode){