| | |
| | | package com.zy.core.thread; |
| | | |
| | | import HslCommunication.Core.Transfer.DataFormat; |
| | | import HslCommunication.Core.Types.OperateResult; |
| | | import HslCommunication.Core.Types.OperateResultExOne; |
| | | import HslCommunication.ModBus.ModbusTcpNet; |
| | | import com.alibaba.fastjson.JSON; |
| | | import com.core.common.DateUtils; |
| | | import com.core.common.SpringUtils; |
| | | import com.core.exception.CoolException; |
| | | import com.zy.asrs.entity.BasShuttle; |
| | | import com.zy.asrs.entity.BasShuttleOpt; |
| | | import com.zy.asrs.service.BasShuttleOptService; |
| | | import com.zy.asrs.service.BasShuttleService; |
| | | import com.zy.common.model.NavigateNode; |
| | | import com.zy.common.utils.CommonUtils; |
| | | import com.zy.common.utils.NavigatePositionConvert; |
| | | import com.zy.common.utils.NavigateUtils; |
| | | import com.zy.common.utils.RedisUtil; |
| | | import com.zy.core.News; |
| | | import com.zy.core.ThreadHandler; |
| | | import com.zy.core.cache.MessageQueue; |
| | | import com.zy.core.cache.OutputQueue; |
| | | import com.zy.core.enums.*; |
| | | import com.zy.core.model.ShuttleSlave; |
| | | import com.zy.core.model.Task; |
| | | import com.zy.core.model.command.LiftCommand; |
| | | import com.zy.core.model.command.ShuttleAssignCommand; |
| | | import com.zy.core.model.command.ShuttleCommand; |
| | | import com.zy.core.model.protocol.ShuttleProtocol; |
| | | import lombok.Data; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | |
| | | import java.text.MessageFormat; |
| | | import java.util.ArrayList; |
| | | import java.util.Date; |
| | | import java.util.HashMap; |
| | | import com.zy.common.ExecuteSupport; |
| | | import com.zy.common.model.NavigateNode; |
| | | import com.zy.core.ThreadHandler; |
| | | import com.zy.core.enums.ShuttleProtocolStatusType; |
| | | import com.zy.core.enums.ShuttleTaskNoType; |
| | | import com.zy.core.model.CommandResponse; |
| | | import com.zy.core.model.command.ShuttleCommand; |
| | | import com.zy.core.model.param.ShuttleMoveLocParam; |
| | | import com.zy.core.model.protocol.ShuttleProtocol; |
| | | |
| | | import java.util.List; |
| | | |
| | | /** |
| | | * 四向穿梭车线程 |
| | | */ |
| | | @Data |
| | | @Slf4j |
| | | public class ShuttleThread implements Runnable, ThreadHandler { |
| | | public interface ShuttleThread extends ThreadHandler { |
| | | |
| | | private ModbusTcpNet modbusTcpNet; |
| | | private ShuttleSlave slave; |
| | | private ShuttleProtocol shuttleProtocol; |
| | | private RedisUtil redisUtil; |
| | | ShuttleProtocol getStatus(boolean clone);//获取四向穿梭车状态 |
| | | |
| | | public ShuttleThread(ShuttleSlave slave,RedisUtil redisUtil) { |
| | | this.slave = slave; |
| | | this.redisUtil = redisUtil; |
| | | } |
| | | ShuttleProtocol getStatus();//获取四向穿梭车状态-默认clone |
| | | |
| | | @Override |
| | | public void run() { |
| | | this.connect(); |
| | | while (true) { |
| | | try { |
| | | int step = 1; |
| | | Task task = MessageQueue.poll(SlaveType.Shuttle, slave.getId()); |
| | | if (task != null) { |
| | | step = task.getStep(); |
| | | } |
| | | switch (step) { |
| | | // 读数据 |
| | | case 1: |
| | | readStatus(); |
| | | break; |
| | | // 写入数据 |
| | | case 2: |
| | | write((ShuttleCommand) task.getData()); |
| | | break; |
| | | //下发任务 |
| | | case 3: |
| | | assignWork((ShuttleAssignCommand) task.getData()); |
| | | break; |
| | | default: |
| | | break; |
| | | } |
| | | Thread.sleep(500); |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | } |
| | | CommandResponse movePath(List<NavigateNode> nodes, Integer taskNo);//路径下发 |
| | | |
| | | @Override |
| | | public boolean connect() { |
| | | boolean result = false; |
| | | //-------------------------四向穿梭车连接方法------------------------// |
| | | modbusTcpNet = new ModbusTcpNet(slave.getIp(), slave.getPort(), (byte) 0x01); |
| | | // 当你需要指定格式的数据解析时,就需要设置下面的这个信息 |
| | | modbusTcpNet.setDataFormat(DataFormat.ABCD); |
| | | OperateResult connect = modbusTcpNet.ConnectServer(); |
| | | if(connect.IsSuccess){ |
| | | result = true; |
| | | OutputQueue.CRN.offer(MessageFormat.format( "【{0}】四向穿梭车plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | log.info("四向穿梭车plc连接成功 ===>> [id:{}] [ip:{}] [port:{}] ", slave.getId(), slave.getIp(), slave.getPort()); |
| | | } else { |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】四向穿梭车plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | log.error("四向穿梭车plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}] ", slave.getId(), slave.getIp(), slave.getPort()); |
| | | } |
| | | modbusTcpNet.ConnectClose(); |
| | | //-------------------------四向穿梭车连接方法------------------------// |
| | | return result; |
| | | } |
| | | CommandResponse move(ShuttleCommand command);//移动 |
| | | |
| | | @Override |
| | | public void close() { |
| | | modbusTcpNet.ConnectClose(); |
| | | } |
| | | CommandResponse lift(ShuttleCommand command);//顶升 |
| | | |
| | | private void readStatus() { |
| | | try { |
| | | OperateResultExOne<byte[]> result = modbusTcpNet.Read("200", (short) 17); |
| | | if (result.IsSuccess) { |
| | | if (null == shuttleProtocol) { |
| | | shuttleProtocol = new ShuttleProtocol(); |
| | | shuttleProtocol.setShuttleNo(slave.getId().shortValue()); |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.IDLE); |
| | | } |
| | | CommandResponse charge(ShuttleCommand command);//充电开关 |
| | | |
| | | //----------读取四向穿梭车状态----------- |
| | | //获取数据 |
| | | byte[] content = result.Content; |
| | | //小车忙状态位 |
| | | shuttleProtocol.setBusyStatus(modbusTcpNet.getByteTransform().TransInt16(content,0)); |
| | | //当前二维码 |
| | | shuttleProtocol.setCurrentCode(modbusTcpNet.getByteTransform().TransInt16(content,2)); |
| | | //电池电量百分比 |
| | | shuttleProtocol.setBatteryPower(modbusTcpNet.getByteTransform().TransInt16(content,4)); |
| | | //电池温度 |
| | | shuttleProtocol.setBatteryTemp(modbusTcpNet.getByteTransform().TransInt16(content,6)); |
| | | //错误编号 |
| | | shuttleProtocol.setErrorCode(modbusTcpNet.getByteTransform().TransInt16(content,8)); |
| | | //Plc输出状态IO |
| | | shuttleProtocol.setPlcOutputStatusIO(modbusTcpNet.getByteTransform().TransInt16(content,10)); |
| | | //错误信息码 |
| | | shuttleProtocol.setStatusErrorCode(modbusTcpNet.getByteTransform().TransInt16(content,12)); |
| | | //PLC输入状态 |
| | | shuttleProtocol.setPlcInputStatus(modbusTcpNet.getByteTransform().TransInt16(content,14)); |
| | | //当前或者之前读到的二维码值 |
| | | shuttleProtocol.setCurrentOrBeforeCode(modbusTcpNet.getByteTransform().TransInt16(content,16)); |
| | | //读到的二维码X方向偏移量 |
| | | shuttleProtocol.setCodeOffsetX(modbusTcpNet.getByteTransform().TransInt16(content,18)); |
| | | //读到的二维码Y方向偏移量 |
| | | shuttleProtocol.setCodeOffsetY(modbusTcpNet.getByteTransform().TransInt16(content,20)); |
| | | //当前的电压值 |
| | | shuttleProtocol.setCurrentVoltage(modbusTcpNet.getByteTransform().TransInt16(content,22)); |
| | | //当前的模拟量值 |
| | | shuttleProtocol.setCurrentAnalogValue(modbusTcpNet.getByteTransform().TransInt16(content,24)); |
| | | //当前的升降伺服速度 |
| | | shuttleProtocol.setCurrentLiftServoSpeed(modbusTcpNet.getByteTransform().TransInt16(content,26)); |
| | | //当前的行走伺服速度 |
| | | shuttleProtocol.setCurrentMoveServoSpeed(modbusTcpNet.getByteTransform().TransInt16(content,28)); |
| | | //当前的升降伺服负载率 |
| | | shuttleProtocol.setCurrentLiftServoLoad(modbusTcpNet.getByteTransform().TransInt16(content,30)); |
| | | //当前的行走伺服负载率 |
| | | shuttleProtocol.setCurrentMoveServoLoad(modbusTcpNet.getByteTransform().TransInt16(content,32)); |
| | | CommandResponse reset(ShuttleCommand command);//复位开关 |
| | | |
| | | ///读取四向穿梭车状态-end |
| | | CommandResponse updateLocation(ShuttleCommand command);//更新坐标 |
| | | |
| | | //小车处于忙碌状态,将标记置为true |
| | | if (shuttleProtocol.getBusyStatusType() == ShuttleStatusType.BUSY) { |
| | | shuttleProtocol.setPakMk(true); |
| | | } |
| | | boolean isIdle(); |
| | | |
| | | //四向穿梭车空闲、有任务、标记为true、存在任务指令,需要执行任务的下一条指令 |
| | | if (shuttleProtocol.getBusyStatusType() == ShuttleStatusType.IDLE |
| | | && shuttleProtocol.getTaskNo() != 0 |
| | | && shuttleProtocol.getPakMk() |
| | | && shuttleProtocol.getAssignCommand() != null) { |
| | | //执行下一步指令 |
| | | executeWork(shuttleProtocol.getAssignCommand()); |
| | | } |
| | | boolean isIdle(ExecuteSupport support);//是否空闲 |
| | | |
| | | //将四向穿梭车状态保存至数据库 |
| | | BasShuttleService shuttleService = SpringUtils.getBean(BasShuttleService.class); |
| | | BasShuttle basShuttle = shuttleService.selectById(shuttleProtocol.getShuttleNo()); |
| | | if (basShuttle == null) { |
| | | basShuttle = new BasShuttle(); |
| | | //四向穿梭车号 |
| | | basShuttle.setShuttleNo(slave.getId()); |
| | | shuttleService.insert(basShuttle); |
| | | } |
| | | //小车忙状态位 |
| | | basShuttle.setBusyStatus(shuttleProtocol.getBusyStatus().intValue()); |
| | | //当前二维码 |
| | | basShuttle.setCurrentCode(shuttleProtocol.getCurrentCode().intValue()); |
| | | //电池电量百分比 |
| | | basShuttle.setBatteryPower(shuttleProtocol.getBatteryPower().intValue()); |
| | | //电池温度 |
| | | basShuttle.setBatteryTemp(shuttleProtocol.getBatteryTemp().intValue()); |
| | | //错误编号 |
| | | basShuttle.setErrorCode(shuttleProtocol.getErrorCode().intValue()); |
| | | //Plc输出状态IO |
| | | basShuttle.setPlcOutputStatusIo(shuttleProtocol.getPlcOutputStatusIO().intValue()); |
| | | //错误信息码 |
| | | basShuttle.setStatusErrorCode(shuttleProtocol.getStatusErrorCode().intValue()); |
| | | //PLC输入状态 |
| | | basShuttle.setPlcInputStatus(shuttleProtocol.getPlcInputStatus().intValue()); |
| | | //当前或者之前读到的二维码值 |
| | | basShuttle.setCurrentOrBeforeCode(shuttleProtocol.getCurrentOrBeforeCode().intValue()); |
| | | //读到的二维码X方向偏移量 |
| | | basShuttle.setCodeOffsetX(shuttleProtocol.getCodeOffsetX().intValue()); |
| | | //读到的二维码Y方向偏移量 |
| | | basShuttle.setCodeOffsetY(shuttleProtocol.getCodeOffsetY().intValue()); |
| | | //当前的电压值 |
| | | basShuttle.setCurrentVoltage(shuttleProtocol.getCurrentVoltage().intValue()); |
| | | //当前的模拟量值 |
| | | basShuttle.setCurrentAnalogValue(shuttleProtocol.getCurrentAnalogValue().intValue()); |
| | | //当前的升降伺服速度 |
| | | basShuttle.setCurrentLiftServoSpeed(shuttleProtocol.getCurrentLiftServoSpeed().intValue()); |
| | | //当前的行走伺服速度 |
| | | basShuttle.setCurrentMoveServoSpeed(shuttleProtocol.getCurrentMoveServoSpeed().intValue()); |
| | | //当前的升降伺服负载率 |
| | | basShuttle.setCurrentLiftServoLoad(shuttleProtocol.getCurrentLiftServoLoad().intValue()); |
| | | //当前的行走伺服负载率 |
| | | basShuttle.setCurrentMoveServoLoad(shuttleProtocol.getCurrentMoveServoLoad().intValue()); |
| | | //当前小车状态(内部自我维护) |
| | | basShuttle.setShuttleStatus(shuttleProtocol.getProtocolStatus()); |
| | | //任务号 |
| | | basShuttle.setWrkNo(shuttleProtocol.getTaskNo().intValue()); |
| | | //修改时间 |
| | | basShuttle.setUpdateTime(new Date()); |
| | | //作业标记 |
| | | basShuttle.setPakMk(shuttleProtocol.getPakMk()); |
| | | if (shuttleService.updateById(basShuttle)) { |
| | | OutputQueue.SHUTTLE.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); |
| | | // log.info(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); |
| | | } |
| | | boolean isDeviceIdle();//设备是否空闲 |
| | | |
| | | }else { |
| | | OutputQueue.SHUTTLE.offer(MessageFormat.format("【{0}】{1}四向穿梭车plc状态信息失败", DateUtils.convert(new Date()), slave.getId())); |
| | | throw new CoolException(MessageFormat.format( "四向穿梭车plc状态信息失败 ===>> [id:{0}] [ip:{1}] [port:{2}]", slave.getId(), slave.getIp(), slave.getPort())); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | OutputQueue.SHUTTLE.offer(MessageFormat.format("【{0}】四向穿梭车plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | initShuttle(); |
| | | } |
| | | } |
| | | boolean isDeviceIdle(ExecuteSupport support);//设备是否空闲 |
| | | |
| | | private boolean write(ShuttleCommand command){ |
| | | if (null == command) { |
| | | News.error("四向穿梭车写入命令为空"); |
| | | return false; |
| | | } |
| | | boolean isRequireCharge();//是否满足充电状态 |
| | | |
| | | command.setShuttleNo(slave.getId().shortValue()); |
| | | // 开始任务 |
| | | short[] array = new short[17]; |
| | | //控制指令字 |
| | | array[0] = command.getCommandWord(); |
| | | if (command.getStartCodeNum() != null) { |
| | | //启始二维编号 |
| | | array[1] = command.getStartCodeNum(); |
| | | } |
| | | boolean isCharging();//是否充电中 |
| | | |
| | | if (command.getMiddleCodeNum() != null) { |
| | | //中间二维编号 |
| | | array[2] = command.getMiddleCodeNum(); |
| | | } |
| | | boolean isChargingCompleted();//是否充电完成 |
| | | |
| | | if (command.getDistCodeNum() != null) { |
| | | //目标二维编号 |
| | | array[3] = command.getDistCodeNum(); |
| | | } |
| | | List<NavigateNode> getMoveAdvancePath();//获取穿梭车任务路径 |
| | | |
| | | if (command.getStartToDistDistance() != null) { |
| | | //起点到目标点的距离长度,先将int转为byte数组,再将byte数组转成两个short,分别占用4和5空间 |
| | | short[] startToDistDistances = CommonUtils.intToShorts(command.getStartToDistDistance()); |
| | | array[4] = startToDistDistances[0]; |
| | | array[5] = startToDistDistances[1]; |
| | | } |
| | | int generateDeviceTaskNo(int taskNo, ShuttleTaskNoType type);//生成硬件设备工作号 |
| | | |
| | | if (command.getMiddleToDistDistance() != null) { |
| | | //中间点到目标点的距离长度,先将int转为byte数组,再将byte数组转成两个short,分别占用4和5空间 |
| | | short[] middleToDistDistances = CommonUtils.intToShorts(command.getMiddleToDistDistance()); |
| | | array[6] = middleToDistDistances[0]; |
| | | array[7] = middleToDistDistances[1]; |
| | | } |
| | | boolean setProtocolStatus(ShuttleProtocolStatusType status);//设置工作状态 |
| | | |
| | | if (command.getRunDirection() != null) { |
| | | //小车运行方向 |
| | | array[8] = command.getRunDirection(); |
| | | } |
| | | boolean setTaskNo(Integer taskNo);//设置工作号 |
| | | |
| | | if (command.getPalletLift() != null) { |
| | | //托盘顶升 |
| | | array[9] = command.getPalletLift(); |
| | | } |
| | | boolean setSyncTaskNo(Integer taskNo);//设置工作号 |
| | | |
| | | if (command.getForceMoveDistance() != null) { |
| | | //小车强制移动距离,先将int转为byte数组,再将byte数组转成两个short,分别占用4和5空间 |
| | | short[] forceMoveDistances = CommonUtils.intToShorts(command.getForceMoveDistance()); |
| | | array[10] = forceMoveDistances[0]; |
| | | array[11] = forceMoveDistances[1]; |
| | | } |
| | | boolean setPakMk(boolean pakMk);//设置标记 |
| | | |
| | | if (command.getChargeSwitch() != null) { |
| | | //充电开关 |
| | | array[12] = command.getChargeSwitch(); |
| | | } |
| | | boolean enableMoveLoc(ShuttleMoveLocParam param, boolean enable); |
| | | |
| | | if (command.getIOControl() != null) { |
| | | //小车IO控制 |
| | | array[13] = command.getIOControl(); |
| | | } |
| | | boolean requestWaiting(); |
| | | |
| | | if (command.getRunSpeed() != null) { |
| | | //小车运行速度 |
| | | array[14] = command.getRunSpeed(); |
| | | } |
| | | //***************获取命令***************** |
| | | |
| | | if (command.getRadarTmp() != null) { |
| | | //小车雷达备用 |
| | | array[15] = command.getRadarTmp(); |
| | | } |
| | | ShuttleCommand getMoveCommand(Integer taskNo, String startCodeNum, String distCodeNum, Integer allDistance, Integer runDirection, Integer runSpeed, List<NavigateNode> nodes);//获取移动命令 |
| | | |
| | | //指令结束位 |
| | | array[16] = command.getCommandEnd(); |
| | | ShuttleCommand getLiftCommand(Integer taskNo, Boolean lift);//顶升命令 true=>顶升 false=>下降 |
| | | |
| | | OperateResult result = modbusTcpNet.Write("0", array);; |
| | | if (result != null && result.IsSuccess) { |
| | | News.info("四向穿梭车命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command)); |
| | | OutputQueue.SHUTTLE.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command))); |
| | | return true; |
| | | } else { |
| | | OutputQueue.SHUTTLE.offer(MessageFormat.format("【{0}】写入四向穿梭车plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | News.error("写入四向穿梭车plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | return false; |
| | | } |
| | | } |
| | | ShuttleCommand getChargeCommand(Integer taskNo, Boolean charge);//充电开关命令 true=>开 false=>关 |
| | | |
| | | /** |
| | | * 初始化四向穿梭车 |
| | | */ |
| | | private void initShuttle() { |
| | | if (null == shuttleProtocol) { |
| | | shuttleProtocol = new ShuttleProtocol(); |
| | | } |
| | | } |
| | | ShuttleCommand getUpdateLocationCommand(Integer taskNo, String locNo);//获取更新坐标命令 |
| | | |
| | | //分配任务 |
| | | private void assignWork(ShuttleAssignCommand assignCommand) { |
| | | //将此map存入redis中 |
| | | HashMap<String, Object> map = new HashMap<>(); |
| | | |
| | | // if (assignCommand.getTaskMode() == ShuttleTaskModeType.PAK_IN.id.shortValue() |
| | | // || assignCommand.getTaskMode() == ShuttleTaskModeType.PAK_OUT.id.shortValue()) { |
| | | // //入库或出库模式,计算路径 |
| | | // //计算路径 |
| | | // List<NavigateNode> calc = NavigateUtils.calc(assignCommand.getSourceLocNo(), assignCommand.getLocNo(), assignCommand.getTaskMode().intValue()); |
| | | // if (calc != null) { |
| | | // //获取分段路径 |
| | | // ArrayList<ArrayList<NavigateNode>> data = NavigateUtils.getSectionPath(calc); |
| | | // //路径数据 |
| | | // map.put("path", data); |
| | | // //路径次数 |
| | | // map.put("pathSize", data.size()); |
| | | // }else { |
| | | // if (assignCommand.getTaskMode() == ShuttleTaskModeType.PAK_IN.id.shortValue() || assignCommand.getTaskMode() == ShuttleTaskModeType.PAK_OUT.id.shortValue()) { |
| | | // //属于入库出库,必须要计算路径,则抛出异常 |
| | | // throw new Exception("未能找到运行路径"); |
| | | // } |
| | | // } |
| | | // } |
| | | |
| | | if (!assignCommand.getAuto()) { |
| | | List<ShuttleCommand> commands = new ArrayList<>(); |
| | | ShuttleCommand command = new ShuttleCommand(); |
| | | switch (assignCommand.getTaskMode()) { |
| | | case 1://入库 |
| | | case 2://出库 |
| | | //小车移动到提升机口,计算路径 |
| | | //计算小车起点到中点所需命令 |
| | | List<NavigateNode> calc = NavigateUtils.calc(assignCommand.getSourceLocNo(), assignCommand.getLocNo(), ShuttleTaskModeType.PAK_IN.id); |
| | | if (calc != null) { |
| | | //获取分段路径 |
| | | ArrayList<ArrayList<NavigateNode>> data = NavigateUtils.getSectionPath(calc); |
| | | //将每一段路径分成command指令 |
| | | for (ArrayList<NavigateNode> nodes : data) { |
| | | //开始路径 |
| | | NavigateNode startPath = nodes.get(0); |
| | | //目标路径 |
| | | NavigateNode endPath = nodes.get(nodes.size() - 1); |
| | | Integer allDistance = NavigateUtils.getCurrentPathAllDistance(nodes);//计算当前路径行走总距离 |
| | | |
| | | ShuttleCommand command1 = new ShuttleCommand(); |
| | | command1.setCommandWord((short) 1); |
| | | command1.setStartCodeNum(NavigatePositionConvert.xyToPosition(startPath.getX(), startPath.getY())); |
| | | command1.setMiddleCodeNum((short) 0); |
| | | command1.setDistCodeNum(NavigatePositionConvert.xyToPosition(endPath.getX(), endPath.getY())); |
| | | command1.setStartToDistDistance(allDistance); |
| | | command1.setMiddleToDistDistance(1000); |
| | | command1.setRunDirection(ShuttleRunDirection.get(startPath.getDirection()).id); |
| | | command1.setPalletLift((short) 1); |
| | | command1.setForceMoveDistance(1000); |
| | | command1.setChargeSwitch((short) 2); |
| | | command1.setIOControl((short) 0); |
| | | command1.setRunSpeed((short) 1000); |
| | | command1.setRadarTmp((short) 0); |
| | | command1.setCommandEnd((short) 1); |
| | | commands.add(command1); |
| | | } |
| | | } |
| | | break; |
| | | case 3://托盘顶升 |
| | | case 4://托盘下降 |
| | | command.setCommandWord((short) 2); |
| | | command.setPalletLift(assignCommand.getTaskMode() == 3 ? (short)1 : (short)2); |
| | | command.setCommandEnd((short) 1); |
| | | commands.add(command); |
| | | break; |
| | | case 5://强制左移 |
| | | case 6://强制右移 |
| | | case 7://强制上移 |
| | | case 8://强制下移 |
| | | command.setCommandWord((short) 3); |
| | | command.setForceMoveDistance(1000); |
| | | command.setRunDirection((short) (assignCommand.getTaskMode() - 4)); |
| | | command.setCommandEnd((short) 1); |
| | | commands.add(command); |
| | | break; |
| | | case 9://状态复位 |
| | | command.setCommandWord((short) 0); |
| | | command.setCommandEnd((short) 1); |
| | | commands.add(command); |
| | | break; |
| | | default: |
| | | } |
| | | assignCommand.setCommands(commands); |
| | | } |
| | | |
| | | //四向穿梭车号 |
| | | map.put("shuttle_no", assignCommand.getShuttleNo()); |
| | | //工作号 |
| | | map.put("wrk_no", assignCommand.getTaskNo()); |
| | | //命令执行步序 |
| | | map.put("commandStep", 0); |
| | | //命令 |
| | | map.put("assignCommand", assignCommand); |
| | | shuttleProtocol.setTaskNo(assignCommand.getTaskNo()); |
| | | shuttleProtocol.setAssignCommand(assignCommand); |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.WORKING); |
| | | //任务数据保存到redis |
| | | redisUtil.set("wrk_no_" + assignCommand.getTaskNo(), JSON.toJSONString(map)); |
| | | //执行下发任务 |
| | | executeWork(assignCommand); |
| | | } |
| | | |
| | | //执行下发的指令 |
| | | private boolean executeWork(ShuttleAssignCommand assignCommand) { |
| | | //读取redis数据 |
| | | if (assignCommand == null) { |
| | | return false; |
| | | } |
| | | |
| | | //将标记置为false(防止重发) |
| | | shuttleProtocol.setPakMk(false); |
| | | |
| | | Object o = redisUtil.get("wrk_no_" + assignCommand.getTaskNo()); |
| | | if (o == null) { |
| | | return false; |
| | | } |
| | | HashMap map = JSON.parseObject(o.toString(), HashMap.class); |
| | | List<ShuttleCommand> commands = assignCommand.getCommands(); |
| | | //当前步序 |
| | | int commandStep = Integer.parseInt(map.get("commandStep").toString()); |
| | | //path路径数目 |
| | | int size = commands.size(); |
| | | |
| | | //取出命令 |
| | | ShuttleCommand command = commands.get(commandStep); |
| | | |
| | | //下发命令 |
| | | if (!write(command)) { |
| | | News.error("四向穿梭车命令下发失败,穿梭车号={},任务数据={}", shuttleProtocol.getShuttleNo(), JSON.toJSON(command)); |
| | | return false; |
| | | } else { |
| | | News.info("四向穿梭车命令下发成功,穿梭车号={},任务数据={}", shuttleProtocol.getShuttleNo(), JSON.toJSON(command)); |
| | | |
| | | //判断数据是否执行完成 |
| | | if (commandStep < size - 1) { |
| | | //更新redis数据 |
| | | //步序增加 |
| | | commandStep++; |
| | | map.put("commandStep", commandStep); |
| | | //任务数据保存到redis |
| | | redisUtil.set("wrk_no_" + map.get("wrk_no").toString(), JSON.toJSONString(map)); |
| | | }else { |
| | | //已执行完成 |
| | | //保存数据到数据库做流水 |
| | | BasShuttleOptService shuttleOptService = SpringUtils.getBean(BasShuttleOptService.class); |
| | | if (shuttleOptService != null) { |
| | | BasShuttleOpt opt = new BasShuttleOpt( |
| | | assignCommand.getTaskNo().intValue(), |
| | | assignCommand.getShuttleNo().intValue(), |
| | | new Date(), |
| | | ShuttleTaskModeType.get(assignCommand.getTaskMode()).desc, |
| | | assignCommand.getSourceLocNo(), |
| | | assignCommand.getLocNo(), |
| | | null, |
| | | null, |
| | | null, |
| | | JSON.toJSONString(assignCommand) |
| | | ); |
| | | shuttleOptService.insert(opt); |
| | | } |
| | | //删除redis |
| | | redisUtil.del("wrk_no_" + map.get("wrk_no").toString()); |
| | | |
| | | if (!assignCommand.getAuto()) { |
| | | //手动模式不抛出等待状态,直接复位 |
| | | if (assignCommand.getTaskMode() == 9) { |
| | | //设置四向穿梭车为空闲状态 |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.IDLE); |
| | | //任务号清零 |
| | | shuttleProtocol.setTaskNo((short) 0); |
| | | //标记复位 |
| | | shuttleProtocol.setPakMk(true); |
| | | //任务指令清零 |
| | | shuttleProtocol.setAssignCommand(null); |
| | | } |
| | | News.info("四向穿梭车手动任务执行完成,穿梭车号={},任务数据={}", shuttleProtocol.getShuttleNo(), JSON.toJSON(command)); |
| | | }else { |
| | | if (!assignCommand.getCharge()) { |
| | | //对主线程抛出等待确认状态waiting |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.WAITING); |
| | | }else { |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.CHARGING_WAITING); |
| | | } |
| | | News.info("四向穿梭车任务执行完成等待确认中,穿梭车号={},任务数据={}", shuttleProtocol.getShuttleNo(), JSON.toJSON(command)); |
| | | } |
| | | |
| | | } |
| | | |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /******************************************************************************************/ |
| | | /**************************************** 测试专用 *****************************************/ |
| | | /*****************************************************************************************/ |
| | | public static void main(String[] args) throws InterruptedException { |
| | | ShuttleSlave slave = new ShuttleSlave(); |
| | | slave.setId(1); |
| | | slave.setIp("192.168.4.24"); |
| | | slave.setPort(502); |
| | | // ShuttleThread thread = new ShuttleThread(slave); |
| | | // thread.connect(); |
| | | // thread.readStatus(); |
| | | // |
| | | // ShuttleCommand command = new ShuttleCommand(); |
| | | // command.setCommandWord((short) 0); |
| | | // command.setStartCodeNum((short) 12323); |
| | | // command.setMiddleCodeNum((short) 22323); |
| | | // command.setDistCodeNum((short) 29999); |
| | | // command.setStartToDistDistance(109999); |
| | | // command.setMiddleToDistDistance(5000); |
| | | // command.setRunDirection((short) 1); |
| | | // command.setPalletLift((short) 2); |
| | | // command.setForceMoveDistance(3000); |
| | | // command.setChargeSwitch((short) 2); |
| | | // command.setIOControl((short) 0); |
| | | // command.setRunSpeed((short) 0); |
| | | // command.setRadarTmp((short) 0); |
| | | // command.setCommandEnd((short) 1); |
| | | // thread.write(command); |
| | | |
| | | } |
| | | } |