#

Junjie

2023-10-13 03e68b2be24ea024eae645c47da1d4cb1773302a

 src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java

@@ -225,7 +225,7 @@
                        param.setBarcode(barcode);
                        param.setIoType(1);
                        param.setSourceStaNo(inSta.getStaNo());
//                        param.setLocType1(locTypeDto.getLocType1());
                        param.setLocType1(locTypeDto.getLocType1());
                        String response = new HttpHandler.Builder()
                                .setUri(wmsUrl)
                                .setPath("/rpc/pakin/loc/v1")
@@ -406,8 +406,8 @@
                }
                if (staProtocol.isAutoing()
                        && staProtocol.isLoading()
                        && (staProtocol.getWorkNo() > 0 && staProtocol.getWorkNo() < 9999)
                        && staProtocol.getStaNo().equals(staProtocol.getSiteId().shortValue())
//                        && (staProtocol.getWorkNo() > 0 && staProtocol.getWorkNo() < 9999)
//                        && staProtocol.getStaNo().equals(staProtocol.getSiteId().shortValue())
                        && staProtocol.isPakMk()){

                    // 获取条码扫描仪信息
@@ -508,12 +508,18 @@
                            }

                            String sourceLocNo = wrkMast.getSourceLocNo().trim();
                            LiftStaProtocol liftStaProtocol = NyLiftUtils.getLiftStaByLev(pickSta.getLiftNo(), Utils.getLev(sourceLocNo));//获取回库提升机目标站
                            if (liftStaProtocol == null) {
                                continue;
                            }

                            // 更新工作档数据状态
                            wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57
                            wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走
                            wrkMast.setSourceStaNo(pickSta.getStaNo()); // 源站
                            wrkMast.setStaNo(dto.getStaNo()); // 目标站
                            wrkMast.setCrnNo(dto.getCrnNo());
//                            wrkMast.setStaNo(dto.getStaNo()); // 目标站
//                            wrkMast.setCrnNo(dto.getCrnNo());
                            wrkMast.setStaNo(liftStaProtocol.getStaNo());//目标站
                            wrkMast.setLocNo(sourceLocNo); // 目标库位 = 出库时的源库位
                            wrkMast.setShuttleNo(null); // 穿梭车清空
                            wrkMast.setModiTime(new Date());
@@ -532,14 +538,16 @@
                                throw new CoolException("修改库位状态失败");
                            }

                            // 更新站点信息 且 下发plc命令
                            staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue());
                            staProtocol.setStaNo(wrkMast.getStaNo().shortValue());
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                            if (!result) {
                                News.error("发布命令至输送线队列失败！！！ [plc编号：{}]", devp.getId());
                            }
//                            // 更新站点信息 且 下发plc命令
//                            staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue());
//                            staProtocol.setStaNo(wrkMast.getStaNo().shortValue());
//                            devpThread.setPakMk(staProtocol.getSiteId(), false);
//                            boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
//                            if (!result) {
//                                News.error("发布命令至输送线队列失败！！！ [plc编号：{}]", devp.getId());
//                            }

                            barcodeThread.setBarcode("");//清理条码

                        } else if (code == 500){
                            if (ledThread != null) {
@@ -550,10 +558,10 @@
                            }
                            News.error("请求接口失败！！！url：{}；request：{}；response：{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response);
                        } else {
                            staProtocol.setWorkNo((short) 32002);
                            staProtocol.setStaNo(pickSta.getBackSta().shortValue());
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
//                            staProtocol.setWorkNo((short) 32002);
//                            staProtocol.setStaNo(pickSta.getBackSta().shortValue());
//                            devpThread.setPakMk(staProtocol.getSiteId(), false);
//                            MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));

                            // led 异常显示
                            if (ledThread != null) {
@@ -690,38 +698,6 @@
                continue;
            }
        }




        // 根据输送线plc遍历
        for (DevpSlave devp : slaveProperties.getDevp()) {
            // 遍历入库站
            for (DevpSlave.StaRack staRack : devp.getRackInStn()) {
                // 获取入库站信息
                DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                StaProtocol staProtocol = devpThread.getStation().get(staRack.getStaNo());
                if (staProtocol == null) {
                    continue;
                } else {
                    staProtocol = staProtocol.clone();
                }
                Short workNo = staProtocol.getWorkNo();
                BasDevp basDevp = basDevpService.selectById(staProtocol.getSiteId());
                if (basDevp == null) {
                    continue;//站点信息不存在
                }

                // 判断是否满足入库条件，自动、有物、四向穿梭车可取信号
                if (!(staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isShuttleTakeEnable())) {
                    continue;
                }



            }
        }

    }

//    /**
@@ -1168,6 +1144,12 @@

            //获取提升机命令
            NyLiftCommand liftCommand = NyLiftUtils.getLiftCommand(liftProtocol.getLiftNo().intValue(), NyLiftTaskModelType.MOVE_TRAY.id, startSta, targetSta, wrkMast.getWrkNo());
            if (wrkMast.getIoType() == 53) {
                //拣料再回库，重新分配设备工作号
                Random random = new Random();
                int deviceWrk = Math.abs((liftCommand.getTaskNo().intValue() + random.nextInt(9999)));//获取设备工作号
                liftCommand.setTaskNo((short) deviceWrk);
            }
            ArrayList<NyLiftCommand> commands = new ArrayList<>();
            commands.add(liftCommand);

@@ -1208,16 +1190,27 @@
                return false;
            }

            //调度小车避让
            boolean result = Utils.searchEmptyGroupToMoveShuttle(Utils.getLev(wrkMast.getSourceLocNo()), wrkMast.getShuttleNo(), shuttleThread);
            if (!result) {
                return false;
            }

            //获取出库站点(目标站)
            BasDevp basDevp = basDevpService.selectById(wrkMast.getStaNo());
            if (basDevp == null) {
                return false;//出库站点不存在
            }

            //获取源站对应的牛眼提升机站点编号(起点编号)
            LiftStaProtocol liftStaProtocol = NyLiftUtils.getLiftStaByLev(basDevp.getLiftNo(), Utils.getLev(wrkMast.getSourceLocNo()));
            if (liftStaProtocol == null) {
                return false;//找不到站点
            }
            Integer startSta = liftStaProtocol.getStaNo();

            NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol();
            if (shuttleProtocol.getCurrentLocNo().equals(liftStaProtocol.getLocNo())) {
                //小车还在输送站点
                //调度小车避让
                boolean result = Utils.searchEmptyGroupToMoveShuttle(Utils.getLev(wrkMast.getSourceLocNo()), wrkMast.getShuttleNo(), shuttleThread);
                if (!result) {
                    return false;
                }
            }

            if (!basDevp.getOutEnable().equals("Y")) {
@@ -1232,6 +1225,7 @@
            if (liftProtocol == null) {
                return false;
            }

            if (!liftProtocol.isIdle()) {
                return false;
            }
@@ -1244,13 +1238,6 @@
            if (liftWrkMast != null) {
                return false;//当前提升机存在未完成任务，等待下一次轮询
            }

            //获取源站对应的牛眼提升机站点编号(起点编号)
            LiftStaProtocol liftStaProtocol = NyLiftUtils.getLiftStaByLev(liftThread.getSlave().getId(), Utils.getLev(wrkMast.getSourceLocNo()));
            if (liftStaProtocol == null) {
                return false;//找不到站点
            }
            Integer startSta = liftStaProtocol.getStaNo();

            //获目标站源站对应的输送站点
            BasDevp targetBasDevp = basDevpService.selectById(wrkMast.getStaNo());
@@ -1395,7 +1382,7 @@
                    continue;
                }

                boolean step4 = this.locToLocExecuteStep4(wrkMast);//调度车辆取货并运送到出库口
                boolean step4 = this.locToLocExecuteStep4(wrkMast);//调度车辆取货并运送到目标库位
                if (!step4) {
                    continue;
                }
@@ -2017,8 +2004,43 @@
                    targetSta = (short) 317;

                    if (wrkMast.getStaNo() != 303 && wrkMast.getStaNo() != 317) {
                        //向AGV发起组托请求
//                        try {
//                            HashMap<String, Object> param = new HashMap<>();
//                            param.put("wrkNo", wrkMast.getWrkNo());
//                            String response = new HttpHandler.Builder()
//                                    .setUri(wmsUrl)
//                                    .setPath("/openAGV")
//                                    .setJson(JSON.toJSONString(param))
//                                    .build()
//                                    .doPost();
//                            JSONObject jsonObject = JSON.parseObject(response);
//                            Integer code = jsonObject.getInteger("code");
//                            if (code.equals(200)) {//AGV组托成功
//                                //覆盖工作档目标站
//                                wrkMast.setStaNo(targetSta.intValue());
//                                wrkMast.setShuttleNo(null);//释放小车
//                                if (wrkMastMapper.updateById(wrkMast) > 0) {
//                                    //向300站写入目标站
//                                    staProtocol = staProtocol.clone();
//                                    staProtocol.setStaNo(targetSta);//移动到目标站
//                                    boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
//                                    try {
//                                        Thread.sleep(500);
//                                    } catch (Exception e) {
//                                        e.printStackTrace();
//                                    }
//                                    continue;
//                                }
//                            }
//                        } catch (Exception e) {
//                            e.printStackTrace();
//                            TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
//                        }

                        //覆盖工作档目标站
                        wrkMast.setStaNo(targetSta.intValue());
                        wrkMast.setShuttleNo(null);//释放小车
                        if (wrkMastMapper.updateById(wrkMast) > 0) {
                            //向300站写入目标站
                            staProtocol = staProtocol.clone();
@@ -2039,30 +2061,146 @@
            StaProtocol staProtocol317 = devpThread.getStation().get(317);
            if (staProtocol303.isAutoing() && staProtocol303.isLoading() && staProtocol303.getWorkNo() != 0) {
                //调度机械臂
//                //查询是否有工作档
//                WrkMast wrkMast = wrkMastMapper.selectByWorkNo(staProtocol303.getWorkNo().intValue());
//                if (wrkMast == null) {
//                    continue;
//                }
//                WrkDetl wrkDetl = wrkDetlService.selectById(wrkMast.getWrkNo());
//                if (wrkDetl == null) {
//                    continue;
//                }
//                RobotUtils.sendTask(staProtocol303.getWorkNo().toString(), wrkDetl.getAnfme().intValue(), "303");
                RobotUtils.sendTask(staProtocol303.getWorkNo().toString(), -1, "303");
                //查询是否有工作档
                WrkMast wrkMast = wrkMastMapper.selectByWorkNo(staProtocol303.getWorkNo().intValue());
                if (wrkMast == null) {
                    continue;
                }
                List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkMast.getWrkNo());
                if (wrkDetls.isEmpty()) {
                    continue;
                }

                if (wrkMast.getInvWh() == null) {
                    wrkMast.setInvWh("Y");//标记已经下发机械臂任务
                    if (wrkMastMapper.updateById(wrkMast) > 0) {
                        RobotUtils.sendTask(staProtocol303.getWorkNo().toString(), wrkDetls.size(), "303");
                    }
                }
            }else if (staProtocol317.isAutoing() && staProtocol317.isLoading() && staProtocol317.getWorkNo() != 0) {
                //调度机械臂
//                //查询是否有工作档
//                WrkMast wrkMast = wrkMastMapper.selectByWorkNo(staProtocol317.getWorkNo().intValue());
//                if (wrkMast == null) {
//                    continue;
//                }
//                WrkDetl wrkDetl = wrkDetlService.selectById(wrkMast.getWrkNo());
//                if (wrkDetl == null) {
//                    continue;
//                }
//                RobotUtils.sendTask(staProtocol303.getWorkNo().toString(), wrkDetl.getAnfme().intValue(), "317");
                RobotUtils.sendTask(staProtocol303.getWorkNo().toString(), -1, "317");
                //查询是否有工作档
                WrkMast wrkMast = wrkMastMapper.selectByWorkNo(staProtocol317.getWorkNo().intValue());
                if (wrkMast == null) {
                    continue;
                }
                List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkMast.getWrkNo());
                if (wrkDetls.isEmpty()) {
                    continue;
                }
                if (wrkMast.getInvWh() == null) {
                    wrkMast.setInvWh("Y");//标记已经下发机械臂任务
                    if (wrkMastMapper.updateById(wrkMast) > 0) {
                        RobotUtils.sendTask(staProtocol317.getWorkNo().toString(), wrkDetls.size(), "317");
                    }
                }
            }
        }
    }

    /**
     * AGV补货(通知AGV取货)
     */
    public void agvRestockInto() {
        //检测309和312站是否自动、有物
        for (DevpSlave devp : slaveProperties.getDevp()) {
            // 获取入库站信息
            DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
            StaProtocol staProtocol309 = devpThread.getStation().get(309);
            StaProtocol staProtocol312 = devpThread.getStation().get(312);
            if (staProtocol309 == null || staProtocol312 == null) {
                continue;
            }

            if (staProtocol309.isAutoing() && staProtocol309.isLoading()) {
                // 获取条码扫描仪信息
                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, 11);//308站条码器
                if (barcodeThread == null) {
                    continue;
                }
                String barcode = barcodeThread.getBarcode();
                if(!Cools.isEmpty(barcode)) {
                    //通知AGV取货
                    agvRestockCall("CS-301-001-01@3", barcode);
                }
            } else if (staProtocol312.isAutoing() && staProtocol312.isLoading()) {
                // 获取条码扫描仪信息
                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, 12);//311站条码器
                if (barcodeThread == null) {
                    continue;
                }
                String barcode = barcodeThread.getBarcode();
                if(!Cools.isEmpty(barcode)) {
                    //通知AGV取货
                    agvRestockCall("CS-302-001-01@3", barcode);
                }
            }
        }
    }

    //通知AGV取货
    private boolean agvRestockCall(String staNo, String barcode) {
        try {
            HashMap<String, Object> param = new HashMap<>();
            param.put("staNo", staNo);
            param.put("barcode", barcode);
            String response = new HttpHandler.Builder()
                    .setUri(wmsUrl)
                    .setPath("/callAGV")
                    .setJson(JSON.toJSONString(param))
                    .build()
                    .doPost();
            JSONObject jsonObject = JSON.parseObject(response);
            Integer code = jsonObject.getInteger("code");
            if (code.equals(200)) {//呼叫AGV
                return true;
            }
        } catch (Exception e) {
            e.printStackTrace();
            TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
        }
        return false;
    }

    // 300站拣料
    public void pick300() {
        //检测300站是否自动、有物、工作号
        for (DevpSlave devp : slaveProperties.getDevp()) {
            // 获取入库站信息
            DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
            StaProtocol staProtocol = devpThread.getStation().get(300);
            if (staProtocol == null) {
                continue;
            }
            if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() != 0) {
                //查询是否有工作档
                WrkMast wrkMast = wrkMastMapper.selectByWorkNo(staProtocol.getWorkNo().intValue());
                if (wrkMast == null) {
                    continue;
                }

                if (wrkMast.getWrkSts() != 25) {//25.提升机搬运完成
                    continue;
                }

                if (wrkMast.getMk() == null) {
                    Integer sourceStaNo = wrkMast.getSourceStaNo();//源站
                    Integer staNo = wrkMast.getStaNo();//目标站
                    //覆盖工作档目标站
                    wrkMast.setStaNo(sourceStaNo);
                    wrkMast.setSourceStaNo(staNo);
                    if (wrkMastMapper.updateById(wrkMast) > 0) {
                        //向300站写入目标站
                        staProtocol = staProtocol.clone();
                        staProtocol.setStaNo(wrkMast.getStaNo().shortValue());//移动到目标站
                        boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                        try {
                            Thread.sleep(500);
                        } catch (Exception e) {
                            e.printStackTrace();
                        }
                    }
                }
            }
        }
    }
@@ -2618,7 +2756,8 @@
                NyLiftCommand liftCommand = NyLiftUtils.getLiftCommand(liftProtocol.getLiftNo().intValue(), NyLiftTaskModelType.MOVE_CAR.id, sourceLiftSta.getStaNo(), sourceLiftSta.getStaNo(), wrkMast.getWrkNo());

                Random random = new Random();
                liftCommand.setTaskNo((short) Math.abs((liftCommand.getTaskNo().intValue() + random.nextInt(9999))));//更换随机任务号
                int deviceWrk = Math.abs((liftCommand.getTaskNo().intValue() + random.nextInt(9999)));//获取设备工作号
                liftCommand.setTaskNo((short) deviceWrk);//更换随机任务号

                ArrayList<NyLiftCommand> commands = new ArrayList<>();
                commands.add(liftCommand);
@@ -2940,6 +3079,33 @@
//            NavigateNode liftNode = new NavigateNode(basLift.getPoint$().getX(), basLift.getPoint$().getY());
//            liftNode.setZ(basLift.getPoint$().getZ());

            //小车已经在目标库位，直接认定小车移动任务完成
            if (shuttleProtocol.getCurrentLocNo().equals(wrkMast.getLocNo())) {
                if (shuttleProtocol.getToken().equals(wrkMast.getWrkNo())) {
                    //释放小车令牌
                    shuttleProtocol.setToken(0);
                }
                wrkMast.setWrkSts(111L);//111.小车移动完成
                wrkMast.setLiftNo(null);//释放提升机
                wrkMast.setModiTime(now);
                wrkMastMapper.updateById(wrkMast);

                shuttleProtocol.setShuttleNo((short) 0);//释放小车
                shuttleProtocol.setToken(0);//释放小车

                if (wrkMast.getWrkSts() == 111) {
                    // 保存工作主档历史档
                    if (wrkMastLocMapper.save(wrkMast.getWrkNo()) <= 0) {
                        log.info("保存工作历史档[workNo={0}]失败", wrkMast.getWrkNo());
                    }
                    // 删除工作主档
                    if (!wrkMastService.deleteById(wrkMast)) {
                        log.info("删除工作主档[workNo={0}]失败", wrkMast.getWrkNo());
                    }
                }
                return false;
            }

            //获取小车到目标库位命令
            NyShuttleOperaResult result = NyShuttleOperaUtils.getStartToTargetCommands(shuttleThread.getSlave().getId(), wrkMast.getWrkNo(), shuttleProtocol.getCurrentLocNo(), wrkMast.getLocNo(), NavigationMapType.NORMAL.id);
            if (result == null) {