| | |
| | | import com.alibaba.fastjson.JSONObject; |
| | | import com.baomidou.mybatisplus.mapper.EntityWrapper; |
| | | import com.core.common.Cools; |
| | | import com.core.common.SpringUtils; |
| | | import com.core.exception.CoolException; |
| | | import com.zy.asrs.entity.*; |
| | | import com.zy.asrs.mapper.BasCrnErrorMapper; |
| | | import com.zy.asrs.mapper.WrkChargeMapper; |
| | | import com.zy.asrs.mapper.WrkMastMapper; |
| | | import com.zy.asrs.mapper.*; |
| | | import com.zy.asrs.service.*; |
| | | import com.zy.asrs.utils.Utils; |
| | | import com.zy.common.model.LocTypeDto; |
| | |
| | | import com.zy.common.model.StartupDto; |
| | | import com.zy.common.model.enums.WrkChargeType; |
| | | import com.zy.common.service.CommonService; |
| | | import com.zy.common.service.erp.ErpService; |
| | | import com.zy.common.utils.CollectionUtils; |
| | | import com.zy.common.utils.HttpHandler; |
| | | import com.zy.core.CrnThread; |
| | | import com.zy.core.DevpThread; |
| | | import com.zy.core.News; |
| | | import com.zy.core.cache.MessageQueue; |
| | | import com.zy.core.cache.SlaveConnection; |
| | | import com.zy.core.enums.*; |
| | |
| | | import org.springframework.transaction.annotation.Transactional; |
| | | import org.springframework.transaction.interceptor.TransactionAspectSupport; |
| | | |
| | | import java.util.ArrayList; |
| | | import java.util.Date; |
| | | import java.util.List; |
| | | import java.util.Set; |
| | | import java.util.*; |
| | | import java.util.stream.Collectors; |
| | | |
| | | /** |
| | |
| | | private CommonService commonService; |
| | | @Autowired |
| | | private WrkChargeMapper wrkChargeMapper; |
| | | @Autowired |
| | | private ErpService erpService; |
| | | @Autowired |
| | | private OrderMapper orderMapper; |
| | | @Autowired |
| | | private OrderDetlMapper orderDetlMapper; |
| | | |
| | | /** |
| | | * 组托 |
| | |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() && (workNo == 0 || (workNo >= 9990 && workNo <= 9999)) |
| | | && staProtocol.isPakMk()) { |
| | | |
| | | // 尺寸检测异常 |
| | | boolean back = false; |
| | | String errMsg = ""; |
| | | String errMsg = "异常:"; |
| | | if (staProtocol.isFrontErr()) { |
| | | errMsg = "前超限"; |
| | | errMsg = errMsg+"前超限;"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBackErr()) { |
| | | errMsg = "后超限"; |
| | | if (staProtocol.isBackErr()) { |
| | | errMsg = errMsg+"后超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isHighErr()) { |
| | | errMsg = "高超限"; |
| | | if (staProtocol.isHighErr()) { |
| | | errMsg = errMsg+"高超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isLeftErr()) { |
| | | errMsg = "左超限"; |
| | | if (staProtocol.isLeftErr()) { |
| | | errMsg = errMsg+"左超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isRightErr()) { |
| | | errMsg = "右超限"; |
| | | if (staProtocol.isRightErr()) { |
| | | errMsg = errMsg+"右超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isWeightErr()) { |
| | | errMsg = "超重"; |
| | | if (staProtocol.isWeightErr()) { |
| | | errMsg = errMsg+"超重"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBarcodeErr()) { |
| | | errMsg = "扫码失败"; |
| | | if (staProtocol.isBarcodeErr()) { |
| | | errMsg = errMsg+"扫码失败"; |
| | | back = true; |
| | | } |
| | | |
| | | // 退回 |
| | | if (back) { |
| | | log.warn("扫码入库失败,{}入库站因{}异常,托盘已被退回", inSta.getStaNo(), errMsg); |
| | | News.warn("扫码入库失败,{}入库站因{}异常,托盘已被退回", inSta.getStaNo(), errMsg); |
| | | staProtocol.setWorkNo((short) 32002); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | if(!Cools.isEmpty(barcode)) { |
| | | // log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | if("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode)) { |
| | | // News.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | if("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode)|| "00000000".equals(barcode)) { |
| | | staProtocol.setWorkNo((short) 32002); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | |
| | | // 判断重复工作档 |
| | | // WrkMast wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode); |
| | | // if (wrkMast != null) { |
| | | // log.error("工作档中已存在该站状态为( 2.设备上走 )的数据,工作号={}", wrkMast.getWrkNo()); |
| | | // News.error("工作档中已存在该站状态为( 2.设备上走 )的数据,工作号={}", wrkMast.getWrkNo()); |
| | | // continue; |
| | | // } |
| | | |
| | |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg)); |
| | | } |
| | | } |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | News.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | } else if (code == 700) { |
| | | staProtocol.setWorkNo((short) 32002); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | |
| | | |
| | | // 退回 |
| | | if (back) { |
| | | log.warn("扫码入库失败,{}入库站因{}异常,托盘已被退回", inSta.getStaNo(), errMsg); |
| | | News.warn("扫码入库失败,{}入库站因{}异常,托盘已被退回", inSta.getStaNo(), errMsg); |
| | | staProtocol.setWorkNo((short) 32002); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | |
| | | wrkMast.setWrkSts(2L); // 工作状态:2.设备上走 |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("更新工作档失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | News.error("更新工作档失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | } else { |
| | | log.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | News.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | } |
| | | } |
| | |
| | | if (staProtocol.getWorkNo() > 0 && staProtocol.getWorkNo() < 9990) { |
| | | wrkMast = wrkMastMapper.selectPickStep(staProtocol.getWorkNo()); |
| | | if (null == wrkMast) { |
| | | log.error("{}任务号错误,暂无拣料任务!", staProtocol.getWorkNo()); |
| | | continue; |
| | | } |
| | | } else { |
| | |
| | | // if (staProtocol.getWorkNo() == 9996) { |
| | | // String barcode = barcodeThread.getBarcode(); |
| | | // if(!Cools.isEmpty(barcode)) { |
| | | // log.info("{}号条码扫描器检测条码信息:{}", pickSta.getBarcode(), barcode); |
| | | // News.info("{}号条码扫描器检测条码信息:{}", pickSta.getBarcode(), barcode); |
| | | // if("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode)) { |
| | | // staProtocol.setWorkNo((short) 32002); |
| | | // staProtocol.setStaNo(pickSta.getBackSta().shortValue()); |
| | |
| | | // } |
| | | // wrkMast = wrkMastMapper.selectPickStepByBarcode(barcode); |
| | | // if (null == wrkMast) { |
| | | // log.error("{}条码错误,暂无拣料任务!", barcode); |
| | | // News.error("{}条码错误,暂无拣料任务!", barcode); |
| | | // } |
| | | // } |
| | | if ((wrkMast.getIoType() != 103 && wrkMast.getIoType() != 104 && wrkMast.getIoType() != 107) |
| | |
| | | // .eq("crn_no", dto.getCrnNo()); // 堆垛机号 |
| | | // StaDesc staDesc = staDescService.selectOne(wrapper); |
| | | // if (Cools.isEmpty(staDesc)) { |
| | | // log.error("入库路径不存在!type_no={},stn_no={},crn_no={}", wrkMast.getIoType(), pickSta.getStaNo(), wrkMast.getCrnNo()); |
| | | // News.error("入库路径不存在!type_no={},stn_no={},crn_no={}", wrkMast.getIoType(), pickSta.getStaNo(), wrkMast.getCrnNo()); |
| | | // continue; |
| | | // } |
| | | // // 堆垛机站点(目标站) |
| | |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | log.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | News.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | |
| | | } else if (code == 500){ |
| | |
| | | MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(3, errorMsg)); |
| | | } |
| | | } |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | News.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | } else { |
| | | staProtocol.setWorkNo((short) 32002); |
| | | staProtocol.setStaNo(pickSta.getBackSta().shortValue()); |
| | |
| | | // 复位堆垛机 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | log.error("更新工作档的工作状态为 17.出库完成 失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | News.error("更新工作档的工作状态为 17.出库完成 失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | } |
| | |
| | | if (crnProtocol == null) { continue; } |
| | | BasCrnp basCrnp = basCrnpService.selectById(crn.getId()); |
| | | if (basCrnp == null) { |
| | | log.error("{}号堆垛机尚未在数据库进行维护!", crn.getId()); |
| | | News.error("{}号堆垛机尚未在数据库进行维护!", crn.getId()); |
| | | continue; |
| | | } |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | |
| | | } |
| | | // 库位移转 |
| | | // this.locToLoc(crn, crnProtocol); |
| | | // 演示 |
| | | // this.steMoveDemo(crn, crnProtocol); |
| | | } |
| | | } |
| | | } |
| | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | News.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | // 获取工作状态为 2,3,4,5,6 的入库工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep23456(slave.getId(), staProtocol.getWorkNo().intValue(), crnStn.getStaNo()); |
| | | if(null == wrkMast) { |
| | | // log.error("{}站点查询无待入库数据 工作号={}", crnStn.getStaNo(), staProtocol.getWorkNo()); |
| | | // News.error("{}站点查询无待入库数据 工作号={}", crnStn.getStaNo(), staProtocol.getWorkNo()); |
| | | continue; |
| | | } |
| | | |
| | | // 同库位组进行校验 |
| | | List<String> groupLocNo = Utils.getGroupLocNo(wrkMast.getLocNo()); |
| | | if (!Cools.isEmpty(groupLocNo)) { |
| | | if (null != wrkMastMapper.selectPakoutWorkingByGroupLoc(groupLocNo)) { |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | if (wrkMast.getWrkSts() < 3) { |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable() |
| | | && staDetl.getCanining()!=null && staDetl.getCanining().equals("Y")) { |
| | |
| | | // 获取库位信息 |
| | | LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | if (locMast == null) { |
| | | log.error("查询库存无数据--库位号{}", wrkMast.getLocNo()); |
| | | News.error("查询库存无数据--库位号{}", wrkMast.getLocNo()); |
| | | continue; |
| | | } |
| | | if (!locMast.getLocSts().equals("S") && !locMast.getLocSts().equals("Q")) { |
| | | log.error("入库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), locMast.getLocSts()); |
| | | News.error("入库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), locMast.getLocSts()); |
| | | continue; |
| | | } |
| | | |
| | | // 检测是否存在出库任务 |
| | | if (null != wrkMastMapper.selectPakout(slave.getId(), null)) { |
| | | log.error("{}入库任务无法作业,因存在出库中任务!", wrkMast.getWrkNo()); |
| | | News.error("{}入库任务无法作业,因存在出库中任务!", wrkMast.getWrkNo()); |
| | | continue; |
| | | } |
| | | |
| | | // 置顶任务 |
| | | wrkMast.setIoPri((double) 9999); |
| | | if (wrkMast.getIoPri()<8000){ |
| | | wrkMast.setIoPri(wrkMast.getIoPri()+9000d); |
| | | } |
| | | wrkMastMapper.updateById(wrkMast); |
| | | |
| | | // 判断是否为穿梭库 |
| | | if (!locMastService.isShuttle(wrkMast.getLocNo())) { |
| | | |
| | | // 非穿梭库入库 【 堆垛机直接入库 】 |
| | | if (wrkMast.getWrkSts() == 2) { |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | continue; |
| | | // 目标库位 ===>> 最外层库位 |
| | | if (locMastService.isOutMost(wrkMast.getLocNo(), true)) { |
| | | // 判断小车是否在最外层库位,如果是则搬走,如果不是,则直接堆垛机入库 |
| | | Integer steNo = this.hasCar(wrkMast.getLocNo()); |
| | | // 有小车 |
| | | if (steNo != null) { |
| | | // 小车行走到堆垛机待搬移点 |
| | | if (wrkMast.getWrkSts() == 2L && wrkMast.getSteNo() == null) { |
| | | // 没有其他任务 |
| | | if (null == wrkMastMapper.selectPakin(slave.getId(), steNo)) { |
| | | this.letCarBeReady(wrkMast, steNo, wrkMast.getLocNo()); |
| | | return true; |
| | | } |
| | | } |
| | | // 小车搬走 |
| | | if (wrkMast.getWrkSts() == 3L) { |
| | | this.carMoveOut(wrkMast, steNo, crnProtocol); |
| | | return true; |
| | | } |
| | | // 没有小车 |
| | | } else { |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | | if (Utils.isDeepLoc(slaveProperties, wrkMast.getLocNo())) { |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getLocNo()); |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectBySourceLocNo(shallowLocNo); |
| | | if (null == waitWrkMast) { |
| | | log.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | // 当前入库库位组没有小车 堆垛机则去站点取货入库 |
| | | // case 1:从始至终库位组都没有小车,没有迁出小车动作,所以工作状态 = 2 |
| | | // case 2:堆垛机已经搬出小车,有迁出小车动作,所以工作状态 = 6 |
| | | if ((wrkMast.getWrkSts() == 2L && wrkMast.getSteNo() == null) || wrkMast.getWrkSts() == 6L) { |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | |
| | | // 堆垛机入库 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(locMast.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 7.吊车入库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(7L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 {} => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkSts$(), wrkMast.getWrkNo()); |
| | | } else { |
| | | if (waitWrkMast.getWrkSts() < 17) { |
| | | waitWrkMast.setIoPri(30D); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | log.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | //20220719 Add,如果浅库位状态为P/R,工作状态为14/15,说明浅库位已经空了,可以执行入库任务 |
| | | } |
| | | } |
| | | continue; |
| | | } |
| | | if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | // 此标记避免多次执行移库任务 |
| | | if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk())) { |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMast.setIoPri(20D); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | // 生成工作档、改变浅库位的源库/目标库 库位状态、下发堆垛机命令(立马执行) |
| | | moveLocForDeepLoc(slave, shallowLoc); |
| | | } |
| | | continue; |
| | | } |
| | | if (shallowLoc.getLocSts().equals("Q")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectBySourceLocNo(shallowLocNo); |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts() == 9) { |
| | | continue; |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 堆垛机入库 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(locMast.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 7.吊车入库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(7L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 {} => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkSts$(), wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | // 目标库位 ===>> 非最外层库位 |
| | | } else { |
| | | // 判断小车是否在当前组库位,如果是则将穿梭车移至最外层,等待堆垛机放货;如果不是,则堆垛机寻找穿梭车,并放置当前组最外层 |
| | | Integer steNo = this.hasCarOfIdle(wrkMast.getLocNo()); |
| | | // 有小车 |
| | | if (steNo != null) { |
| | | // 小车行走到待机位 |
| | | if (wrkMast.getWrkSts() == 2L && wrkMast.getSteNo() == null) { |
| | | // 没有其他任务 |
| | | if (null == wrkMastMapper.selectPakin(slave.getId(), steNo)) { |
| | | this.letCarBeWaiting(wrkMast, steNo, wrkMast.getLocNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | } else { |
| | | // 目标库位 ===>> 最外层库位 |
| | | if (locMastService.isOutMost(wrkMast.getLocNo(), true)) { |
| | | // 判断小车是否在最外层库位,如果是则搬走,如果不是,则直接堆垛机入库 |
| | | Integer steNo = this.hasCar(wrkMast.getLocNo()); |
| | | // 有小车 |
| | | if (steNo != null) { |
| | | // 小车行走到堆垛机待搬移点 |
| | | if (wrkMast.getWrkSts() == 2L && wrkMast.getSteNo() == null) { |
| | | // 没有其他任务 |
| | | if (null == wrkMastMapper.selectPakin(slave.getId(), steNo)) { |
| | | this.letCarBeReady(wrkMast, steNo, wrkMast.getLocNo()); |
| | | return true; |
| | | } |
| | | } |
| | | // 小车搬走 |
| | | if (wrkMast.getWrkSts() == 3L) { |
| | | this.carMoveOut(wrkMast, steNo, crnProtocol); |
| | | return true; |
| | | } |
| | | // 没有小车 |
| | | } else { |
| | | |
| | | // 当前入库库位组没有小车 堆垛机则去站点取货入库 |
| | | // case 1:从始至终库位组都没有小车,没有迁出小车动作,所以工作状态 = 2 |
| | | // case 2:堆垛机已经搬出小车,有迁出小车动作,所以工作状态 = 6 |
| | | if ((wrkMast.getWrkSts() == 2L && wrkMast.getSteNo() == null) || wrkMast.getWrkSts() == 6L) { |
| | | // 堆垛机将货放至小车上 3.小车待搬(小车不用搬运,已经在当前组库位) / 6.小车待入 ===>> 7.吊车入库中 |
| | | if (wrkMast.getWrkSts() == 3L || wrkMast.getWrkSts() == 6L) { |
| | | // 小车处于空闲 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (steProtocol.isIdle()) { |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | |
| | | // 堆垛机入库 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | |
| | | crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(locMast.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(locMast.getLocNo(), true).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 7.吊车入库中 |
| | | // 修改工作档状态 3.小车待搬 ===>> 7.吊车入库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(7L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 {} => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkSts$(), wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 3.小车待搬/6.小车待入 => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | // 目标库位 ===>> 非最外层库位 |
| | | // 没有小车 |
| | | } else { |
| | | // 判断小车是否在当前组库位,如果是则将穿梭车移至最外层,等待堆垛机放货;如果不是,则堆垛机寻找穿梭车,并放置当前组最外层 |
| | | Integer steNo = this.hasCarOfIdle(wrkMast.getLocNo()); |
| | | // 有小车 |
| | | if (steNo != null) { |
| | | // 小车行走到待机位 |
| | | if (wrkMast.getWrkSts() == 2L && wrkMast.getSteNo() == null) { |
| | | if (wrkMast.getWrkSts() == 2L && wrkMast.getSteNo() == null) { |
| | | // 寻找当前堆垛机对应的小车 |
| | | SteThread steThread = queryIdleCar(wrkMast); |
| | | if (steThread != null) { |
| | | // 没有其他任务 |
| | | if (null == wrkMastMapper.selectPakin(slave.getId(), steNo)) { |
| | | this.letCarBeWaiting(wrkMast, steNo, wrkMast.getLocNo()); |
| | | } else { |
| | | // 让小车等待搬运待续 |
| | | this.letCarBeReady(wrkMast, steThread.getSlave().getId(), wrkMast.getLocNo()); |
| | | return true; |
| | | } |
| | | } |
| | | // 堆垛机将货放至小车上 3.小车待搬(小车不用搬运,已经在当前组库位) / 6.小车待入 ===>> 7.吊车入库中 |
| | | if (wrkMast.getWrkSts() == 3L || wrkMast.getWrkSts() == 6L) { |
| | | // 小车处于空闲 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (steProtocol.isIdle()) { |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | // 堆垛机入库 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(locMast.getLocNo(), true).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 3.小车待搬 ===>> 7.吊车入库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(7L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 3.小车待搬/6.小车待入 => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | // 没有小车 |
| | | } else { |
| | | if (wrkMast.getWrkSts() == 2L && wrkMast.getSteNo() == null) { |
| | | // 寻找当前堆垛机对应的小车 |
| | | SteThread steThread = queryIdleCar(wrkMast); |
| | | if (steThread != null) { |
| | | // 没有其他任务 |
| | | if (null == wrkMastMapper.selectPakin(slave.getId(), steNo)) { |
| | | // 让小车等待搬运待续 |
| | | this.letCarBeReady(wrkMast, steThread.getSlave().getId(), wrkMast.getLocNo()); |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | // 堆垛机搬运小车 |
| | | if (wrkMast.getWrkSts() == 3L) { |
| | | this.carMoveIn(wrkMast, wrkMast.getSteNo(), crnProtocol); |
| | | return true; |
| | | } |
| | | } |
| | | // 堆垛机搬运小车 |
| | | if (wrkMast.getWrkSts() == 3L) { |
| | | this.carMoveIn(wrkMast, wrkMast.getSteNo(), crnProtocol); |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | return false; |
| | | } |
| | |
| | | } |
| | | // 工作档状态判断 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getSourceStaNo() == null){ |
| | | log.error("查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType()); |
| | | News.error("查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType()); |
| | | continue; |
| | | } |
| | | // 获取源库位信息 |
| | | LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (!sourceSta.getLocSts().equals("R") &&!sourceSta.getLocSts().equals("P")) { |
| | | log.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts()); |
| | | News.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts()); |
| | | continue; |
| | | } |
| | | |
| | | // 同库位组进行校验 |
| | | List<String> groupLocNo = Utils.getGroupLocNo(wrkMast.getSourceLocNo()); |
| | | if (!Cools.isEmpty(groupLocNo)) { |
| | | if (null != wrkMastMapper.selectPakinWorkingByGroupLoc(groupLocNo)) { |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | // 判断是否有同库位组的出库任务,如果有,则暂停 |
| | | List<String> outsideLoc = Utils.getGroupOutsideLoc(wrkMast.getSourceLocNo()); |
| | | if (!Cools.isEmpty(outsideLoc)) { |
| | | if (!Cools.isEmpty(wrkMastMapper.selectWorkingOfPakOutBySource(outsideLoc))) { |
| | | // log.warn("{}工作档出库失败,原因:外层库位{}正在执行出库任务!", wrkMast.getWrkNo(), JSON.toJSONString(outsideLoc)); |
| | | // News.warn("{}工作档出库失败,原因:外层库位{}正在执行出库任务!", wrkMast.getWrkNo(), JSON.toJSONString(outsideLoc)); |
| | | continue; |
| | | } |
| | | } |
| | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | News.error("出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | // 判断堆垛机出库站状态 |
| | |
| | | |
| | | // 过滤 |
| | | if (null != wrkMastMapper.selectPakin(slave.getId(), null)) { |
| | | log.error("{}出库任务无法作业,因存在入库中任务!", wrkMast.getWrkNo()); |
| | | News.error("{}出库任务无法作业,因存在入库中任务!", wrkMast.getWrkNo()); |
| | | continue; |
| | | } |
| | | |
| | | // 置顶任务 |
| | | wrkMast.setIoPri((double) 9998); |
| | | if (wrkMast.getIoPri()<8000){ |
| | | wrkMast.setIoPri(wrkMast.getIoPri()+8999d); |
| | | } |
| | | wrkMastMapper.updateById(wrkMast); |
| | | |
| | | // 判断是否为穿梭库 |
| | | if (!locMastService.isShuttle(wrkMast.getSourceLocNo())) { |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | | if (Utils.isDeepLoc(slaveProperties, wrkMast.getSourceLocNo())) { |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getSourceLocNo()); |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectBySourceLocNo(shallowLocNo); |
| | | if (null == waitWrkMast) { |
| | | log.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | } else { |
| | | if(waitWrkMast.getWrkSts() == 11) { |
| | | waitWrkMast.setIoPri(wrkMast.getIoPri() + 1); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | log.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | continue; |
| | | } |
| | | } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | // 此标记避免多次执行移库任务 |
| | | if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk())) { |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | // 生成工作档、改变浅库位的源库/目标库 库位状态、下发堆垛机命令(立马执行) |
| | | moveLocForDeepLoc(slave, shallowLoc); |
| | | } |
| | | log.error("{}任务出库失败,浅库位堵塞!", wrkMast.getWrkNo()); |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | // 最外层库位,直接堆垛机出库 |
| | | if (locMastService.isOutMost(wrkMast.getSourceLocNo(), false)) { |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | |
| | | // 1.堆垛机开始移动 |
| | | // 堆垛机出库 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | |
| | | crnCommand.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 16.吊车出库中 |
| | | Date now = new Date(); |
| | |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 11.生成出库ID => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | } |
| | | |
| | | } else { |
| | | |
| | | // 最外层库位,直接堆垛机出库 |
| | | if (locMastService.isOutMost(wrkMast.getSourceLocNo(), false)) { |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | |
| | | // 堆垛机出库 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(sourceSta.getRow1().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(crnStn.getRow().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 16.吊车出库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(16L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | } |
| | | // 不是最外层库位,需要使用穿梭车搬运后,再堆垛机出库 |
| | | } else { |
| | | // 当前组库位是否有穿梭车 |
| | | Integer steNo = this.hasCarOfIdle(wrkMast.getSourceLocNo()); |
| | | // 有小车 |
| | | if (steNo != null) { |
| | | if (wrkMast.getWrkSts() == 11L && wrkMast.getSteNo() == null) { |
| | | } else { |
| | | // 当前组库位是否有穿梭车 |
| | | Integer steNo = this.hasCarOfIdle(wrkMast.getSourceLocNo()); |
| | | // 有小车 |
| | | if (steNo != null) { |
| | | if (wrkMast.getWrkSts() == 11L && wrkMast.getSteNo() == null) { |
| | | |
| | | // 给穿梭车下发命令 让其将货物挪至堆垛机搬运点 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (steProtocol.isIdle()) { |
| | | // 给穿梭车下发命令 让其将货物挪至堆垛机搬运点 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (steProtocol.isIdle()) { |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkMast.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findOutByLoc(wrkMast.getSourceLocNo())); // 任务模式: 去近点 等待堆垛机叉取 |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkMast.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findOutByLoc(wrkMast.getSourceLocNo())); // 任务模式: 去近点 等待堆垛机叉取 |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), false).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), false).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 14.小车搬出库 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(14L); |
| | | wrkMast.setSteNo(steNo); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | LocMast locMast = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | Integer outCrnNo = locMastService.getOutCrnNo(locMast); |
| | | wrkMast.setCrnNo(outCrnNo); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 14.小车搬出库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | if (wrkMast.getWrkSts() == 15L) { |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | |
| | | // 堆垛机出库 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(sourceSta.getRow1(), false).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(crnStn.getRow().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 15.等待吊车 => 16.吊车出库中 |
| | | // 修改工作档状态 11.生成出库ID => 14.小车搬出库 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(16L); |
| | | wrkMast.setWrkSts(14L); |
| | | wrkMast.setSteNo(steNo); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | LocMast locMast = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | Integer outCrnNo = locMastService.getOutCrnNo(locMast); |
| | | wrkMast.setCrnNo(outCrnNo); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 15.等待吊车 => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 11.生成出库ID => 14.小车搬出库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | if (wrkMast.getWrkSts() == 15L) { |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | |
| | | // 没有小车 |
| | | } else { |
| | | if (wrkMast.getWrkSts() == 11L && wrkMast.getSteNo() == null) { |
| | | // 寻找最近的小车 |
| | | SteThread steThread = queryIdleCar(wrkMast); |
| | | if (steThread != null) { |
| | | // 没有其他任务 |
| | | if (null == wrkMastMapper.selectPakout(slave.getId(), steNo)) { |
| | | // 让小车等待搬运待续 |
| | | this.letCarBeReady(wrkMast, steThread.getSlave().getId(), wrkMast.getSourceLocNo()); |
| | | return true; |
| | | } |
| | | // 堆垛机出库 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(sourceSta.getRow1(), false).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(crnStn.getRow().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 15.等待吊车 => 16.吊车出库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(16L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 15.等待吊车 => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | } |
| | | // 堆垛机搬运小车 |
| | | if (wrkMast.getWrkSts() == 12L) { |
| | | this.carMoveIn(wrkMast, wrkMast.getSteNo(), crnProtocol); |
| | | return true; |
| | | } |
| | | |
| | | // 没有小车 |
| | | } else { |
| | | if (wrkMast.getWrkSts() == 11L && wrkMast.getSteNo() == null) { |
| | | // 寻找最近的小车 |
| | | SteThread steThread = queryIdleCar(wrkMast); |
| | | if (steThread != null) { |
| | | // 没有其他任务 |
| | | if (null == wrkMastMapper.selectPakout(slave.getId(), steNo)) { |
| | | // 让小车等待搬运待续 |
| | | this.letCarBeReady(wrkMast, steThread.getSlave().getId(), wrkMast.getSourceLocNo()); |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | // 堆垛机搬运小车 |
| | | if (wrkMast.getWrkSts() == 12L) { |
| | | this.carMoveIn(wrkMast, wrkMast.getSteNo(), crnProtocol); |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | return false; |
| | |
| | | // 获取源库位信息 |
| | | LocMast sourceLoc = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (null == sourceLoc) { |
| | | log.error("工作档库位移转失败,原因:检索源库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo()); |
| | | News.error("工作档库位移转失败,原因:检索源库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo()); |
| | | return; |
| | | } |
| | | // 源库位 库位状态判断 |
| | |
| | | // 获取目标库位信息 |
| | | LocMast loc = locMastService.selectById(wrkMast.getLocNo()); |
| | | if (null == loc) { |
| | | log.error("工作档库位移转失败,原因:检索目标库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getLocNo()); |
| | | News.error("工作档库位移转失败,原因:检索目标库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getLocNo()); |
| | | return; |
| | | } |
| | | // 获取堆垛机信息 并 判断是否可入出 |
| | |
| | | crnCommand.setDestinationPosY(loc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(loc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 16.吊车出库中 |
| | | Date now = new Date(); |
| | |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("【库位移转】 修改工作档状态 11.生成出库ID => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("【库位移转】 修改工作档状态 11.生成出库ID => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | |
| | |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (!steProtocol.isIdle()) { continue; } |
| | | if (steProtocol.getRow() == 1) { continue; } |
| | | // if (steProtocol.getRow() == 1) { continue; } |
| | | String locNo = wrkMast.getWrkSts() < 10 ? wrkMast.getLocNo() : wrkMast.getSourceLocNo(); |
| | | // 如果在同一个库位组 |
| | | if (Utils.getGroupRow(locNo, true).equals(Utils.getGroupRow(steProtocol.getRow().intValue(), true)) |
| | |
| | | LocMast locMast = locMastService.selectById(locNo); |
| | | int lev = locMast.getLev1(); |
| | | int bay = locMast.getBay1(); |
| | | int levAbs = Math.abs(lev - steProtocol.getLev()); |
| | | int bayAbs = Math.abs(bay - steProtocol.getBay()); |
| | | if (val == 0) { |
| | | val = levAbs + bayAbs; |
| | | result = steThread; |
| | | } else { |
| | | if ((levAbs + bayAbs) < val) { |
| | | val = levAbs + bayAbs; |
| | | result = steThread; |
| | | } |
| | | } |
| | | } |
| | | return result; |
| | | } |
| | | |
| | | public SteThread queryIdleCar(CrnProtocol crnProtocol) { |
| | | List<BasSte> basStes = basSteService.selectList(new EntityWrapper<>()); |
| | | int val = 0; |
| | | SteThread result = null; |
| | | for (BasSte basSte : basStes) { |
| | | // 获取穿梭车信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, basSte.getSteNo()); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (!steProtocol.isIdle()) { continue; } |
| | | if (steProtocol.getRow() == 1) { continue;} |
| | | int lev = crnProtocol.getLevel(); |
| | | int bay = crnProtocol.getBay(); |
| | | int levAbs = Math.abs(lev - steProtocol.getLev()); |
| | | int bayAbs = Math.abs(bay - steProtocol.getBay()); |
| | | if (val == 0) { |
| | |
| | | wrkMast.setSteNo(steNo); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } else { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 绑定穿梭车 |
| | | wrkMast.setSteNo(steNo); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | |
| | | if (steProtocol == null) { return; } |
| | | |
| | | if (!basSteService.updatePakMk(steNo, "Y")) { |
| | | log.error("修改穿梭车作业状态 失败!!,穿梭车={}", steNo); |
| | | News.error("修改穿梭车作业状态 失败!!,穿梭车={}", steNo); |
| | | return; |
| | | } |
| | | |
| | |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 绑定穿梭车 |
| | | wrkCharge.setSteNo(steNo); |
| | | wrkCharge.setModiTime(new Date()); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | News.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 绑定穿梭车 |
| | | wrkMast.setSteNo(steNo); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 让小车从 远点 ====>> 移动到近点 |
| | | * 等待堆垛机搬运 |
| | | */ |
| | | public void letCarBeReady(WrkCharge wrkCharge, Integer steNo) { |
| | | // 获取穿梭车信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { return; } |
| | | if (steProtocol.isIdle()) { |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findOriginByLoc(steProtocol)); // 任务模式: 去近点 等待堆垛机叉取 |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 绑定穿梭车 |
| | | wrkCharge.setSteNo(steNo); |
| | | wrkCharge.setModiTime(new Date()); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | |
| | | // 判断被移库位是否存在其他小车 |
| | | Integer otherSte = existOtherSte(wrkMast.getLocNo(), steNo); |
| | | if (otherSte != null) { |
| | | log.warn("{}号小车移入{}库位组失败,原因:存在{}号穿梭车!", steNo, wrkMast.getLocNo(), otherSte); |
| | | News.warn("{}号小车移入{}库位组失败,原因:存在{}号穿梭车!", steNo, wrkMast.getLocNo(), otherSte); |
| | | return; |
| | | } |
| | | |
| | |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(locMast.getLocNo(), true), locMast.getBay1(), locMast.getLev1()); |
| | |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 3.小车待搬 => 4.迁入小车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 3.小车待搬 => 4.迁入小车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | // 出库搬 |
| | |
| | | // 判断被移库位是否存在其他小车 |
| | | Integer otherSte = existOtherSte(wrkMast.getSourceLocNo(), steNo); |
| | | if (otherSte != null) { |
| | | log.warn("{}号小车移入{}库位组失败,原因:存在{}号穿梭车!", steNo, wrkMast.getSourceLocNo(), otherSte); |
| | | News.warn("{}号小车移入{}库位组失败,原因:存在{}号穿梭车!", steNo, wrkMast.getSourceLocNo(), otherSte); |
| | | return; |
| | | } |
| | | |
| | |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(locMast.getLocNo(), true), locMast.getBay1(), locMast.getLev1()); |
| | |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 12.小车待搬 => 13.迁入小车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 12.小车待搬 => 13.迁入小车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | |
| | | |
| | | BasSte basSte = basSteService.selectById(steNo); |
| | | if (basSte == null) { |
| | | log.error("{}号穿梭车在数据库不存在!!!", steNo); |
| | | News.error("{}号穿梭车在数据库不存在!!!", steNo); |
| | | return; |
| | | } |
| | | |
| | |
| | | // 判断被移库位是否存在其他小车 |
| | | Integer otherSte = existOtherSte(idleLocNo, steNo); |
| | | if (otherSte != null) { |
| | | log.warn("{}号小车移入{}库位组失败,原因:存在{}号穿梭车!", steNo, idleLocNo, otherSte); |
| | | News.warn("{}号小车移入{}库位组失败,原因:存在{}号穿梭车!", steNo, idleLocNo, otherSte); |
| | | return; |
| | | } |
| | | |
| | |
| | | crnCommand.setDestinationPosY((short) Utils.getBay(idleLocNo)); // 目标库位列 |
| | | crnCommand.setDestinationPosZ((short) Utils.getLev(idleLocNo)); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(idleLocNo, true), Utils.getBay(idleLocNo), Utils.getLev(idleLocNo)); |
| | |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 3.小车待搬 => 5.迁出小车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 3.小车待搬 => 5.迁出小车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | |
| | | // 充电任务 |
| | | WrkCharge wrkCharge = wrkChargeService.selectById(crnProtocol.getTaskNo()); |
| | | if (wrkCharge == null) { |
| | | log.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | News.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | continue; |
| | | } else { |
| | | // 小车搬至指定库位完成 |
| | |
| | | // 23.吊车搬运 ===>> 24.小车到达 |
| | | wrkCharge.setWrkSts(24L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 23.吊车搬运 ===>> 24.小车到达 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | News.error("修改充电任务状态 23.吊车搬运 ===>> 24.小车到达 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | log.error("{}号穿梭车重新定位失败!作业充电任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo()); |
| | | News.error("{}号穿梭车重新定位失败!作业充电任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 27) { |
| | |
| | | // 27.放至充电位 ===>> 28.充电就绪 |
| | | wrkCharge.setWrkSts(28L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 27.放至充电位 ===>> 28.充电就绪 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | News.error("修改充电任务状态 27.放至充电位 ===>> 28.充电就绪 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } else { |
| | | log.error("{}号穿梭车重新定位失败!作业充电任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo()); |
| | | News.error("{}号穿梭车重新定位失败!作业充电任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo()); |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 34) { |
| | | // 34.吊车搬运 ===>> 35.小车就绪 |
| | | wrkCharge.setWrkSts(35L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 34.吊车搬运 ===>> 35.小车就绪 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | News.error("修改充电任务状态 34.吊车搬运 ===>> 35.小车就绪 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | log.error("{}号穿梭车重新定位失败!作业充电任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo()); |
| | | News.error("{}号穿梭车重新定位失败!作业充电任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 42) { |
| | | // 42.吊车搬运 ===>> 43.小车到达 |
| | | wrkCharge.setWrkSts(43L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改复位任务状态 42.吊车搬运 ===>> 43.小车到达 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | News.error("修改复位任务状态 42.吊车搬运 ===>> 43.小车到达 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | log.error("{}号穿梭车重新定位失败!作业复位任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo()); |
| | | News.error("{}号穿梭车重新定位失败!作业复位任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 46) { |
| | | // 46.放至待机位 ===>> 47.复位成功 |
| | | wrkCharge.setWrkSts(47L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改复位任务状态 46.放至待机位 ===>> 47.复位成功 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | News.error("修改复位任务状态 46.放至待机位 ===>> 47.复位成功 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | log.error("{}号穿梭车重新定位失败!作业复位任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo()); |
| | | News.error("{}号穿梭车重新定位失败!作业复位任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | |
| | | if (wrkMast.getIoType() != 11) { |
| | | // 入库 ==>> 货物搬入库 |
| | | if (wrkMast.getWrkSts() == 7){ |
| | | if (!locMastService.isShuttle(wrkMast.getLocNo())) { |
| | | // 判断是否需要小车入库 |
| | | if (locMastService.isOutMost(wrkMast.getLocNo(), true)) { |
| | | // ==> 9.入库完成 |
| | | wrkMast.setWrkSts(9L); |
| | | Date now = new Date(); |
| | |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | log.error("修改工作档状态 7.吊车入库中 => 9.入库完成 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 7.吊车入库中 => 9.入库完成 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } else { |
| | | // 判断是否需要小车入库 |
| | | if (locMastService.isOutMost(wrkMast.getLocNo(), true)) { |
| | | // ==> 9.入库完成 |
| | | wrkMast.setWrkSts(9L); |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | // 给穿梭车下发命令 |
| | | Integer steNo = wrkMast.getSteNo(); |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (steProtocol.isIdle()) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkMast.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findInByLoc(wrkMast.getLocNo())); // 任务模式: 搬入库 |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | log.error("修改工作档状态 7.吊车入库中 => 9.入库完成 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } else { |
| | | // 给穿梭车下发命令 |
| | | Integer steNo = wrkMast.getSteNo(); |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (steProtocol.isIdle()) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkMast.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findInByLoc(wrkMast.getLocNo())); // 任务模式: 搬入库 |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | // 修改工作档状态 7.吊车入库中 => 8.小车搬入库 |
| | | wrkMast.setWrkSts(8L); |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | // 修改工作档状态 7.吊车入库中 => 8.小车搬入库 |
| | | wrkMast.setWrkSts(8L); |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | log.error("修改工作档状态 7.吊车入库中 => 8.小车搬入库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | News.error("修改工作档状态 7.吊车入库中 => 8.小车搬入库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkMast.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | log.error("{}号穿梭车重新定位失败!作业工作档任务号:{}", wrkMast.getSteNo(), wrkMast.getWrkNo()); |
| | | News.error("{}号穿梭车重新定位失败!作业工作档任务号:{}", wrkMast.getSteNo(), wrkMast.getWrkNo()); |
| | | } |
| | | // 穿梭车去待机位 |
| | | BasSte basSte = basSteService.selectById(wrkMast.getSteNo()); |
| | |
| | | // steCommand.setBay(steProtocol.getBay()); |
| | | // steCommand.setLev(steProtocol.getLev()); |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkMast.getSteNo(), new Task(2, steCommand))) { |
| | | log.error("穿梭车待机位命令下发失败,穿梭车号={},任务数据={}", wrkMast.getSteNo(), JSON.toJSON(steCommand)); |
| | | News.error("穿梭车待机位命令下发失败,穿梭车号={},任务数据={}", wrkMast.getSteNo(), JSON.toJSON(steCommand)); |
| | | } |
| | | } else { |
| | | log.error("修改工作档状态 4.迁入小车 => 6.小车待入 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 4.迁入小车 => 6.小车待入 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | // 入库 ===>> 迁出小车 完成 |
| | | } else if (wrkMast.getWrkSts() == 5) { |
| | |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkMast.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | log.error("{}号穿梭车重新定位失败!作业工作档任务号:{}", wrkMast.getSteNo(), wrkMast.getWrkNo()); |
| | | News.error("{}号穿梭车重新定位失败!作业工作档任务号:{}", wrkMast.getSteNo(), wrkMast.getWrkNo()); |
| | | } |
| | | // 穿梭车去待机位 |
| | | BasSte basSte = basSteService.selectById(wrkMast.getSteNo()); |
| | |
| | | // steCommand.setBay(steProtocol.getBay()); |
| | | // steCommand.setLev(steProtocol.getLev()); |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkMast.getSteNo(), new Task(2, steCommand))) { |
| | | log.error("穿梭车待机位命令下发失败,穿梭车号={},任务数据={}", wrkMast.getSteNo(), JSON.toJSON(steCommand)); |
| | | News.error("穿梭车待机位命令下发失败,穿梭车号={},任务数据={}", wrkMast.getSteNo(), JSON.toJSON(steCommand)); |
| | | } |
| | | } else { |
| | | log.error("修改工作档状态 5.迁出小车 => 6.小车待入 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 5.迁出小车 => 6.小车待入 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | // 出库 ===>> 迁入小车 完成 |
| | | } else if (wrkMast.getWrkSts() == 13) { |
| | |
| | | if (steProtocol == null) { continue; } |
| | | // 穿梭车重新定位排列层 |
| | | if (!steThread.confirmPos()) { |
| | | log.error("{}号穿梭车重新定位失败!作业工作档任务号:{}", wrkMast.getSteNo(), wrkMast.getWrkNo()); |
| | | News.error("{}号穿梭车重新定位失败!作业工作档任务号:{}", wrkMast.getSteNo(), wrkMast.getWrkNo()); |
| | | } |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | |
| | | steCommand.setTaskNo(wrkMast.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findOutByLoc(wrkMast.getSourceLocNo())); // 任务模式: 搬出库 |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 13.迁入小车 ==> 14.小车搬出库 |
| | | wrkMast.setWrkSts(14L); |
| | |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | log.error("修改工作档状态 13.迁入小车 ==> 14.小车搬出库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 13.迁入小车 ==> 14.小车搬出库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | // 移库 ===>> 堆垛机搬至目标库位组 完成 |
| | | } |
| | | // 库位移转 |
| | | } else { |
| | | if (!locMastService.isShuttle(wrkMast.getLocNo())) { |
| | | if (wrkMast.getWrkSts() == 16 && wrkMast.getIoType() == 11){ |
| | | // 更新工作档状态为 17.出库完成 |
| | | wrkMast.setWrkSts(17L); |
| | | wrkMast.setCrnEndTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) != 0) { |
| | | // 复位堆垛机 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | log.error("更新工作档的工作状态为 17.出库完成 失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | } else if (wrkMast.getWrkSts() == 16) { |
| | | // 16.吊车出库中 ==> 17.出库完成 |
| | | wrkMast.setWrkSts(17L); |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | LocMast locMast = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | Integer outCrnNo = locMastService.getOutCrnNo(locMast); |
| | | wrkMast.setCrnNo(outCrnNo); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | News.error("修改工作档状态 16.吊车出库中 ==> 17.出库完成 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | |
| | | // 21.准备充电 ===>> 22.小车待搬 |
| | | wrkCharge.setWrkSts(22L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 21.准备充电 ===>> 22.小车待搬 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | News.error("修改充电任务状态 21.准备充电 ===>> 22.小车待搬 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | |
| | | // 25.小车走行 ===>> 26.等待充电 |
| | | wrkCharge.setWrkSts(26L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 25.小车走行 ===>> 26.等待充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | News.error("修改充电任务状态 25.小车走行 ===>> 26.等待充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 29) { |
| | | // 29.开始充电 ===>> 30.完成充电 |
| | | wrkCharge.setWrkSts(30L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 29.开始充电 ===>> 30.完成充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 32) { |
| | | } |
| | | // else if (wrkCharge.getWrkSts() == 29) { |
| | | // // 29.开始充电 ===>> 30.完成充电 |
| | | // wrkCharge.setWrkSts(30L); |
| | | // if (!wrkChargeService.updateById(wrkCharge)) { |
| | | // News.error("修改充电任务状态 29.开始充电 ===>> 30.完成充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | // } else { |
| | | // steThread.setResetFlag(true); |
| | | // } |
| | | // } |
| | | else if (wrkCharge.getWrkSts() == 32) { |
| | | // 32.小车走行 ===>> 33.小车待搬 |
| | | wrkCharge.setWrkSts(33L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改演示任务状态 32.小车走行 ===>> 33.小车待搬 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | News.error("修改演示任务状态 32.小车走行 ===>> 33.小车待搬 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | |
| | | // 36.小车走行 ===>> 37.演示完成 |
| | | wrkCharge.setWrkSts(37L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改演示任务状态 36.小车走行 ===>> 37.演示完成 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | News.error("修改演示任务状态 36.小车走行 ===>> 37.演示完成 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | |
| | | // 44.小车走行 ===>> 45.小车待搬 |
| | | wrkCharge.setWrkSts(45L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改演示任务状态 44.小车走行 ===>> 45.小车待搬 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | News.error("修改演示任务状态 44.小车走行 ===>> 45.小车待搬 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 2.设备上走 => 3.小车待搬 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 2.设备上走 => 3.小车待搬 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | |
| | | wrkMast.setWrkSts(9L); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 8.小车搬入库 => 9.入库完成 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 8.小车搬入库 => 9.入库完成 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | |
| | | wrkMast.setWrkSts(12L); |
| | | } else { |
| | | if (Cools.isEmpty(wrkMast.getMk())) { |
| | | log.error("移库工作档没有流程标记!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("移库工作档没有流程标记!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | if (wrkMast.getMk().equals("I")) { |
| | | String locNo = wrkMast.getLocNo(); |
| | |
| | | } |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 12.小车待搬 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 11.生成出库ID => 12.小车待搬 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | |
| | | wrkMast.setWrkSts(15L); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 14.小车搬出库 => 15.等待吊车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 14.小车搬出库 => 15.等待吊车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | |
| | | this.recCrnErr(); |
| | | this.recSteErr(); |
| | | } catch (Exception e) { |
| | | log.error("recErr fail", e); |
| | | News.error("recErr fail", e); |
| | | } |
| | | } |
| | | |
| | |
| | | "任务中异常" // 备注 |
| | | ); |
| | | if (!basErrLogService.insert(basErrLog)) { |
| | | log.error("堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); |
| | | News.error("堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); |
| | | } |
| | | } |
| | | } else { |
| | |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basErrLogService.updateById(latest)) { |
| | | log.error("堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); |
| | | News.error("堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | |
| | | "无任务异常" // 备注 |
| | | ); |
| | | if (!basErrLogService.insert(basErrLog)) { |
| | | log.error("堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); |
| | | News.error("堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); |
| | | } |
| | | } |
| | | // 无异常 |
| | |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basErrLogService.updateById(latest)) { |
| | | log.error("堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); |
| | | News.error("堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | |
| | | "任务中异常" // 备注 |
| | | ); |
| | | if (!basSteErrLogService.insert(basSteErrLog)) { |
| | | log.error("穿梭车plc异常记录失败 ===>> [id:{}] [error:{}]", ste.getId(), errName); |
| | | News.error("穿梭车plc异常记录失败 ===>> [id:{}] [error:{}]", ste.getId(), errName); |
| | | } |
| | | } |
| | | } else { |
| | |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basSteErrLogService.updateById(latest)) { |
| | | log.error("穿梭车plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", ste.getId(), latest.getId()); |
| | | News.error("穿梭车plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", ste.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | |
| | | "无任务异常" // 备注 |
| | | ); |
| | | if (!basSteErrLogService.insert(basSteErrLog)) { |
| | | log.error("穿梭车plc异常记录失败 ===>> [id:{}] [error:{}]", ste.getId(), errName); |
| | | News.error("穿梭车plc异常记录失败 ===>> [id:{}] [error:{}]", ste.getId(), errName); |
| | | } |
| | | } |
| | | // 无异常 |
| | |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basSteErrLogService.updateById(latest)) { |
| | | log.error("穿梭车plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", ste.getId(), latest.getId()); |
| | | News.error("穿梭车plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", ste.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | |
| | | if (barcodeThread != null) { |
| | | String barcode0 = barcodeThread.getBarcode(); |
| | | if(!Cools.isEmpty(barcode0)) { |
| | | // log.info("{}号条码扫描器检测条码信息:{}", emptyInSta.getBarcode(), barcode0); |
| | | // News.info("{}号条码扫描器检测条码信息:{}", emptyInSta.getBarcode(), barcode0); |
| | | if(!"NG".endsWith(barcode0) && !"NoRead".equals(barcode0) && !"empty".equals(barcode0)) { |
| | | barcode = barcode0; |
| | | } |
| | |
| | | MessageQueue.offer(SlaveType.Led, emptyInSta.getLed(), new Task(3, errorMsg)); |
| | | } |
| | | } |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | News.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | |
| | | ledCommand.setEmptyMk(true); |
| | | break; |
| | | default: |
| | | log.error("任务入出库类型错误!!![工作号:{}] [入出库类型:{}]", wrkMast.getWrkNo(), wrkMast.getIoType()); |
| | | News.error("任务入出库类型错误!!![工作号:{}] [入出库类型:{}]", wrkMast.getWrkNo(), wrkMast.getIoType()); |
| | | break; |
| | | } |
| | | ledCommand.setSourceLocNo(wrkMast.getSourceLocNo()); |
| | | ledCommand.setLocNo(wrkMast.getLocNo()); |
| | | ledCommand.setStaNo(wrkMast.getStaNo()); |
| | | if (wrkMast.getIoType() != 110) { |
| | | if (wrkMast.getIoType() != 110 && wrkMast.getIoType() != 10) { |
| | | List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkMast.getWrkNo()); |
| | | wrkDetls.forEach(wrkDetl -> { |
| | | if (wrkMast.getIoType() == 101) { |
| | | ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getAnfme())); |
| | | } |
| | | if (wrkMast.getIoType() == 103 && (null == wrkDetl.getInspect() || 0 == wrkDetl.getInspect())) { |
| | | ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getAnfme())); |
| | | } |
| | | }); |
| | | wrkDetls.forEach(wrkDetl -> ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getAnfme(),wrkDetl.getSpecs()))); |
| | | } |
| | | commands.add(ledCommand); |
| | | } |
| | |
| | | } |
| | | // 命令下发 ------------------------------------------------------------------------------- |
| | | if (!commands.isEmpty()) { |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(1, commands))) { |
| | | log.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | continue; |
| | | if (led.getId()>3){ |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId()-3, new Task(1, commands))) { |
| | | log.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId()-3, led.getIp(), led.getPort()); |
| | | continue; |
| | | }else { |
| | | ledThread.setLedMk(false); |
| | | } |
| | | }else { |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(1, commands))) { |
| | | log.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | continue; |
| | | }else { |
| | | ledThread.setLedMk(false); |
| | | } |
| | | } |
| | | } |
| | | |
| | |
| | | */ |
| | | public void ledReset() { |
| | | for (LedSlave led : slaveProperties.getLed()) { |
| | | |
| | | // 获取输送线plc线程 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId()); |
| | | // 命令集合 |
| | | boolean reset = true; |
| | | for (Integer staNo : led.getStaArr()) { |
| | | // 获取叉车站点 |
| | | StaProtocol staProtocol = devpThread.getStation().get(staNo); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } |
| | | if (staProtocol.getWorkNo() != 0 && staProtocol.isLoading()) { |
| | | reset = false; |
| | | break; |
| | | } |
| | | } |
| | | // 获取led线程 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getId()); |
| | | // led显示默认内容 |
| | | if (reset && !ledThread.isLedMk()) { |
| | | ledThread.setLedMk(true); |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(4, new ArrayList<>()))) { |
| | | News.error(" - {}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | } else { |
| | | |
| | | } |
| | | } |
| | | } |
| | | for (LedSlave led : slaveProperties.getLed()) { |
| | | // 获取输送线plc线程 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId()); |
| | | // 命令集合 |
| | |
| | | } |
| | | } |
| | | // 获取led线程 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getDevpPlcId()); |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getId()); |
| | | // led显示默认内容 |
| | | if (reset) { |
| | | if (reset && !ledThread.isLedMk()) { |
| | | ledThread.setLedMk(true); |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(2, new ArrayList<>()))) { |
| | | log.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | News.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | } |
| | | } |
| | | } |
| | |
| | | SteChargeType steCharge = null; |
| | | do { |
| | | String locNo; |
| | | if (!devpThread.charge0) { |
| | | if (devpThread.charge0) { |
| | | SteChargeType first = SteChargeType.FIRST; |
| | | locNo = first.locNo; |
| | | if (basSteService.hasCarOfLocNo(locNo) == null |
| | |
| | | break; |
| | | } |
| | | } |
| | | if (!devpThread.charge1) { |
| | | SteChargeType second = SteChargeType.SECOND; |
| | | locNo = second.locNo; |
| | | if (basSteService.hasCarOfLocNo(locNo) == null |
| | | && wrkChargeService.selectWorkingOfCharge(second.ssbm) == null) { |
| | | steCharge = second; |
| | | break; |
| | | } |
| | | } |
| | | if (!devpThread.charge2) { |
| | | SteChargeType third = SteChargeType.THIRD; |
| | | locNo = third.locNo; |
| | | if (basSteService.hasCarOfLocNo(locNo) == null |
| | | && wrkChargeService.selectWorkingOfCharge(third.ssbm) == null) { |
| | | steCharge = third; |
| | | break; |
| | | } |
| | | } |
| | | // if (!devpThread.charge1) { |
| | | // SteChargeType second = SteChargeType.SECOND; |
| | | // locNo = second.locNo; |
| | | // if (basSteService.hasCarOfLocNo(locNo) == null |
| | | // && wrkChargeService.selectWorkingOfCharge(second.ssbm) == null) { |
| | | // steCharge = second; |
| | | // break; |
| | | // } |
| | | // } |
| | | // if (!devpThread.charge2) { |
| | | // SteChargeType third = SteChargeType.THIRD; |
| | | // locNo = third.locNo; |
| | | // if (basSteService.hasCarOfLocNo(locNo) == null |
| | | // && wrkChargeService.selectWorkingOfCharge(third.ssbm) == null) { |
| | | // steCharge = third; |
| | | // break; |
| | | // } |
| | | // } |
| | | break; |
| | | } while (false); |
| | | |
| | | if (steCharge == null) { |
| | | log.warn("{}号小车【电量:{}】充电失败,原因:没有空闲充电桩。", ste.getId(), steProtocol.getCharge()); |
| | | // News.warn("{}号小车【电量:{}】充电失败,原因:没有空闲充电桩。", ste.getId(), steProtocol.getCharge()); |
| | | continue; |
| | | } |
| | | String chargeLocNo = steCharge.locNo; |
| | |
| | | wrkCharge.setCharge(steCharge.ssbm); |
| | | wrkCharge.setWrkNo(commonService.getChargeWorkNo(4)); |
| | | wrkCharge.setWrkSts(21L); // 21.准备充电 |
| | | wrkCharge.setCrnNo(2); // 固定2号堆垛机 |
| | | wrkCharge.setCrnNo(1); // 固定1号堆垛机 |
| | | wrkCharge.setIoPri((double) 10); |
| | | wrkCharge.setLocNo(chargeLocNo); |
| | | wrkCharge.setMemo("charge"); |
| | | wrkCharge.setAppeTime(new Date()); |
| | | if (!wrkChargeService.insert(wrkCharge)) { |
| | | log.error("保存{}号穿梭车充电任务失败!!!", ste.getId()); |
| | | News.error("保存{}号穿梭车充电任务失败!!!", ste.getId()); |
| | | continue; |
| | | } |
| | | |
| | | // 小车处于通道 |
| | | List<String> channel = slaveProperties.getChannel(); |
| | | for (String channelLocNo : channel) { |
| | | if (steProtocol.getRow().intValue() == Utils.getRow(channelLocNo) |
| | | && steProtocol.getBay().intValue() == Utils.getBay(channelLocNo) |
| | | && steProtocol.getLev().intValue() == Utils.getLev(channelLocNo)) { |
| | | Integer otherSte = existOtherSte(channelLocNo, wrkCharge.getSteNo()); |
| | | if (null != otherSte) { |
| | | log.warn("{}号小车充电阻断,原因:通道存在{}号穿梭车!", wrkCharge.getSteNo(), otherSte); |
| | | } else { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.GO_ORIGIN); // 去右端 |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), false).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 21.准备充电 ===> 25.小车走行 |
| | | wrkCharge.setWrkSts(25L); |
| | | Date now = new Date(); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 21.准备充电 ===> 25.小车走行 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 处于充电库位组 |
| | | if (steProtocol.getRow().intValue() == Utils.getRow(chargeLocNo) |
| | | if ( 0<steProtocol.getRow().intValue() && steProtocol.getRow().intValue()<=4 |
| | | && steProtocol.getBay().intValue() == Utils.getBay(chargeLocNo) |
| | | && steProtocol.getLev().intValue() == Utils.getLev(chargeLocNo)) { |
| | | // 修改工作档状态 21.准备充电 => 28.充电就绪 |
| | | wrkCharge.setWrkSts(28L); |
| | | // 修改工作档状态 21.准备充电 => 24.小车到达 |
| | | wrkCharge.setWrkSts(24L); |
| | | wrkCharge.setModiTime(new Date()); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 21.准备充电 => 28.充电就绪 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | News.error("修改充电任务状态 21.准备充电 => 24.小车到达 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } else { |
| | | this.letCarBeWaiting(wrkCharge, ste.getId()); |
| | |
| | | } |
| | | } catch (Exception e) { |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | log.error("loopSteCharge fail", e); |
| | | News.error("loopSteCharge fail", e); |
| | | } |
| | | } |
| | | } |
| | |
| | | */ |
| | | public synchronized void executeSteCharge() { |
| | | WrkCharge wrkCharge = wrkChargeService.selectWorking(null, WrkChargeType.charge); |
| | | if (null == wrkCharge) { return; } |
| | | Integer steNo = wrkCharge.getSteNo(); |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, 1); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (null == wrkCharge) { |
| | | try{ |
| | | if (steProtocol.getChargeStatus()==(short)0 && steProtocol.isBrushConnect()){ |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(1); // 穿梭车编号 |
| | | steCommand.setTaskNo(10060); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.CLOSE_CHARGE); // 任务模式: 断开充电 |
| | | if (!MessageQueue.offer(SlaveType.Ste, 1, new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | return; |
| | | } |
| | | return; |
| | | } |
| | | Integer steNo = wrkCharge.getSteNo(); |
| | | |
| | | BasSte basSte = basSteService.selectById(steNo); |
| | | if (Cools.isEmpty(steProtocol, basSte)) { return; } |
| | | if (steProtocol.getMode() == 0 |
| | |
| | | if (!steProtocol.isEnable()) { |
| | | return; |
| | | } |
| | | if (steProtocol.getCharge() > Float.parseFloat(basSte.getChargeLine())) { |
| | | if (steProtocol.getCharge() > Float.parseFloat(basSte.getChargeLine())+40) { |
| | | MessageQueue.offer(SlaveType.Devp, 1, new Task(3, 999));//中断充电标记 |
| | | wrkCharge.setWrkSts(30L); |
| | | wrkChargeMapper.updateById(wrkCharge); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 29.开始充电 ===>> 30.完成充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | }else { |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.CLOSE_CHARGE); // 任务模式: 断开充电 |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } |
| | | } |
| | | return; |
| | | }else if (steProtocol.getCharge() > Float.parseFloat(basSte.getChargeLine()) && steProtocol.getChargeStatus()==(short)0 && steProtocol.isBrushConnect()) { |
| | | MessageQueue.offer(SlaveType.Devp, 1, new Task(3, 999));//中断充电标记 |
| | | wrkCharge.setWrkSts(30L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 29.开始充电 ===>> 30.完成充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | }else { |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.CLOSE_CHARGE); // 任务模式: 断开充电 |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } |
| | | } |
| | | return; |
| | | } |
| | | try { |
| | |
| | | return; |
| | | } |
| | | |
| | | LocMast locMast = locMastService.selectById(basSte.getIdleLoc()); |
| | | |
| | | // 搬小车至小车走向通道 |
| | | List<String> channel = slaveProperties.getChannel(); |
| | | for (String channelLocNo : channel) { |
| | | Integer otherSte = existOtherSte(channelLocNo, wrkCharge.getSteNo()); |
| | | if (null != otherSte) { |
| | | log.warn("{}号小车移入{}库位组失败,原因:存在{}号穿梭车!", wrkCharge.getSteNo(), channelLocNo, otherSte); |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkCharge.getCrnNo()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { return; } |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(wrkCharge.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(locMast.getLocNo(), true).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkCharge.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkCharge.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | LocMast channelLoc = locMastService.selectById(channelLocNo); |
| | | |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkCharge.getCrnNo()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { continue; } |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(wrkCharge.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(channelLoc.getLocNo(), true).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(channelLoc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(channelLoc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkCharge.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkCharge.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(channelLoc.getLocNo(), true), channelLoc.getBay1(), channelLoc.getLev1()); |
| | | // 修改工作档状态 22.小车待搬 => 23.吊车搬运 |
| | | Date now = new Date(); |
| | | wrkCharge.setWrkSts(23L); |
| | | wrkCharge.setCrnStrTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改工作档状态 22.小车待搬 => 23.吊车搬运 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | break; |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(locMast.getLocNo(), true), locMast.getBay1(), locMast.getLev1()); |
| | | // 修改工作档状态 22.小车待搬 => 23.吊车搬运 |
| | | Date now = new Date(); |
| | | wrkCharge.setWrkSts(23L); |
| | | wrkCharge.setCrnStrTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改工作档状态 22.小车待搬 => 23.吊车搬运 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.GO_ORIGIN); // 去右端 |
| | | steCommand.setTaskMode(SteTaskModeType.BACK_ORIGIN); // 去右端 |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), false).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 24.小车到达 ===> 25.小车走行 |
| | | wrkCharge.setWrkSts(25L); |
| | |
| | | wrkCharge.setCrnEndTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 24.小车到达 ===> 25.小车走行 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | News.error("修改充电任务状态 24.小车到达 ===> 25.小车走行 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 26) { |
| | | // 固定堆垛机 |
| | | int crnNo = 1; |
| | | // 入出库任务优先 |
| | | if (null != wrkMastMapper.selectWorkingByCrn(crnNo)) { |
| | | return; |
| | | } |
| | | |
| | | // 充电位 |
| | | LocMast chargeLoc = locMastService.selectById(wrkCharge.getLocNo()); |
| | | |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crnNo); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { return; } |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnNo); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), false).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(chargeLoc.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(chargeLoc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(chargeLoc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, crnNo, new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", crnNo, JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(chargeLoc.getRow1(), chargeLoc.getBay1(), chargeLoc.getLev1()); |
| | | // 修改工作档状态 26.等待充电 => 27.放至充电位 |
| | | Date now = new Date(); |
| | | wrkCharge.setWrkSts(27L); |
| | | wrkCharge.setCrnStrTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改工作档状态 26.等待充电 => 27.放至充电位 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 28L) { |
| | | //26.等待充电 ===> |
| | | // 穿梭车下发充电任务 |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.CHARGE_LEFT); // 任务模式: 充电 |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 28.充电就绪 ===>> 29.开始充电 |
| | | wrkCharge.setWrkSts(29L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 28.充电就绪 ===>> 29.开始充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | News.error("修改充电任务状态 28.充电就绪 ===>> 29.开始充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 29) { |
| | | Float idle2 = steProtocol.isIdle2(); |
| | | String chargeLine = SpringUtils.getBean(BasSteService.class).selectById(1).getChargeLine(); |
| | | if (idle2<(Float.parseFloat(chargeLine)+2)){ |
| | | MessageQueue.offer(SlaveType.Devp, 1, new Task(3, 666));//充电标记 |
| | | }else if (idle2 >= 100f){ |
| | | MessageQueue.offer(SlaveType.Devp, 1, new Task(3, 999));//中断充电标记 |
| | | // 29.开始充电 ===>> 30.完成充电 |
| | | wrkCharge.setWrkSts(30L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 29.开始充电 ===>> 30.完成充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | }else { |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.CLOSE_CHARGE); // 任务模式: 断开充电 |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("executeSteCharge fail", e); |
| | | News.error("executeSteCharge fail", e); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 轮询充电桩是否有空闲小车 |
| | | */ |
| | | @Deprecated |
| | | public synchronized void queryChargeLocOfComplete() { |
| | | // 与充电任务不同步进行 |
| | | if (null != wrkChargeService.selectWorking(null, WrkChargeType.charge)) { return; } |
| | |
| | | wrkCharge.setMemo("reset"); |
| | | wrkCharge.setAppeTime(new Date()); |
| | | if (!wrkChargeService.insert(wrkCharge)) { |
| | | log.error("保存{}号穿梭车复位任务失败!!!", steNo); |
| | | News.error("保存{}号穿梭车复位任务失败!!!", steNo); |
| | | } else { |
| | | break; |
| | | } |
| | |
| | | /** |
| | | * 小车从充电桩 至 待机库位 |
| | | */ |
| | | @Deprecated |
| | | public synchronized void steFromChargeToIdleLoc() { |
| | | WrkCharge wrkCharge = wrkChargeService.selectWorking(null, WrkChargeType.reset); |
| | | if (wrkCharge == null) { return; } |
| | |
| | | for (String channelLocNo : channel) { |
| | | Integer otherSte = existOtherSte(channelLocNo, wrkCharge.getSteNo()); |
| | | if (null != otherSte) { |
| | | log.warn("{}号小车移入{}库位组失败,原因:存在{}号穿梭车!", wrkCharge.getSteNo(), channelLocNo, otherSte); |
| | | News.warn("{}号小车移入{}库位组失败,原因:存在{}号穿梭车!", wrkCharge.getSteNo(), channelLocNo, otherSte); |
| | | } else { |
| | | // 固定堆垛机 |
| | | int crnNo = 1; |
| | |
| | | crnCommand.setDestinationPosY(channelLoc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(channelLoc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, crnNo, new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkCharge.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkCharge.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(channelLoc.getLocNo(), false), channelLoc.getBay1(), channelLoc.getLev1()); |
| | |
| | | wrkCharge.setCrnStrTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改复位任务状态 41.小车准备复位 => 42.吊车搬运 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | News.error("修改复位任务状态 41.小车准备复位 => 42.吊车搬运 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | break; |
| | |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 43.小车到达 ===> 44.小车走行 |
| | | wrkCharge.setWrkSts(44L); |
| | |
| | | wrkCharge.setCrnEndTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改复位任务状态 43.小车到达 ===> 44.小车走行 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | News.error("修改复位任务状态 43.小车到达 ===> 44.小车走行 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | |
| | | |
| | | Integer otherSte = existOtherSte(idleLoc.getLocNo(), wrkCharge.getSteNo()); |
| | | if (null != otherSte) { |
| | | log.warn("{}号小车移入{}库位组失败,原因:存在{}号穿梭车!", wrkCharge.getSteNo(), idleLoc.getLocNo(), otherSte); |
| | | News.warn("{}号小车移入{}库位组失败,原因:存在{}号穿梭车!", wrkCharge.getSteNo(), idleLoc.getLocNo(), otherSte); |
| | | } else { |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkCharge.getCrnNo()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | |
| | | crnCommand.setDestinationPosY(idleLoc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(idleLoc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkCharge.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkCharge.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkCharge.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(idleLoc.getLocNo(), true), idleLoc.getBay1(), idleLoc.getLev1()); |
| | |
| | | wrkCharge.setCrnStrTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改工作档状态 45.小车待搬 => 46.放至待机位 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | News.error("修改工作档状态 45.小车待搬 => 46.放至待机位 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | |
| | | } |
| | | } |
| | | if (null == loc) { |
| | | log.error("双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | News.error("双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | throw new CoolException("双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | } |
| | | |
| | |
| | | wrkMast.setModiTime(new Date()); |
| | | int res = wrkMastMapper.insert(wrkMast); |
| | | if (res == 0) { |
| | | log.error("双深库位 --- 保存工作档失败! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | News.error("双深库位 --- 保存工作档失败! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | throw new CoolException("保存工作档失败"); |
| | | } |
| | | // 工作档明细保存 |
| | |
| | | wrkDetl.setAppeTime(new Date()); |
| | | wrkDetl.setModiTime(new Date()); |
| | | if (!wrkDetlService.insert(wrkDetl)) { |
| | | log.error("双深库位 --- 保存工作档明细失败! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | News.error("双深库位 --- 保存工作档明细失败! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | throw new CoolException("保存工作档明细失败"); |
| | | } |
| | | } |
| | |
| | | shallowLoc.setLocSts("R"); // R.出库预约 |
| | | shallowLoc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(shallowLoc)) { |
| | | log.error("双深库位 --- 更新源库位状态失败! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | News.error("双深库位 --- 更新源库位状态失败! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | throw new CoolException("更新源库位状态失败"); |
| | | } |
| | | } else { |
| | | log.error("双深库位 --- 源库位出库失败! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | News.error("双深库位 --- 源库位出库失败! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | throw new CoolException("源库位出库失败"); |
| | | } |
| | | // 修改目标库位状态 |
| | |
| | | loc.setLocSts("S"); // S.入库预约 |
| | | loc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(loc)) { |
| | | log.error("双深库位 --- 更新目标库位状态失败! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | News.error("双深库位 --- 更新目标库位状态失败! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | throw new CoolException("更新目标库位状态失败"); |
| | | } |
| | | } else { |
| | | log.error("双深库位 --- 移转失败! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | News.error("双深库位 --- 移转失败! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | throw new CoolException("移转失败"); |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("双深库位阻塞,对浅库位进行移转失败", e); |
| | | News.error("双深库位阻塞,对浅库位进行移转失败", e); |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | |
| | | public List<String> crn2DemoLocs = new ArrayList<String>(); public String crn2LastLoc = ""; |
| | | public synchronized void demo() { |
| | | if (Cools.isEmpty(crn2DemoLocs)) { |
| | | crn2DemoLocs = locMastService.getDemoNextLoc(2); |
| | | } |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | if (!crn.getDemo()) { |
| | | continue; |
| | | } |
| | | // 必须为演示状态 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | |
| | | // filter |
| | | if (wrkChargeService.selectCount(new EntityWrapper<WrkCharge>() |
| | | .eq("crn_no", crn.getId()).between("wrk_sts", 31, 36)) > 0) { |
| | | continue; |
| | | } |
| | | |
| | | SteThread steThread = queryIdleCar(crnProtocol); |
| | | if (Cools.isEmpty(steThread)) { |
| | | News.warn("没有空闲的小车进行演示功能"); |
| | | continue; |
| | | } |
| | | int steNo = steThread.getSlave().getId(); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | BasSte basSte = basSteService.selectById(steNo); |
| | | if (Cools.isEmpty(steProtocol, basSte)) { continue; } |
| | | |
| | | // 只有当穿梭车空闲 并且 无任务时才继续执行 |
| | | if (steProtocol.isIdle()) { |
| | | |
| | | String locNo = null; |
| | | Iterator<String> iterator = crn2DemoLocs.iterator(); |
| | | while (iterator.hasNext()) { |
| | | String next = iterator.next(); |
| | | if (!Cools.isEmpty(this.hasCar(next))) { continue; } |
| | | String lastLoc = crn2LastLoc; |
| | | if (!Cools.isEmpty(lastLoc)) { |
| | | if (!lastLoc.substring(2, 7).equals(next.substring(2, 7)) |
| | | || !Utils.getGroupRow(lastLoc, true).equals(Utils.getGroupRow(next, true))) { |
| | | locNo = next; |
| | | iterator.remove(); |
| | | break; |
| | | } else { |
| | | iterator.remove(); |
| | | } |
| | | } else { |
| | | locNo = next; |
| | | iterator.remove(); |
| | | break; |
| | | } |
| | | |
| | | } |
| | | if (!Cools.isEmpty(locNo)) { |
| | | crn2LastLoc = locNo; |
| | | } |
| | | |
| | | News.info("{}号堆垛机对{}库位进行演示", crn.getId(), locNo); |
| | | |
| | | String sourceLocNo = Utils.getLocNo(steProtocol.getRow(), steProtocol.getBay(), steProtocol.getLev()); |
| | | |
| | | WrkCharge wrkCharge = new WrkCharge(); |
| | | wrkCharge.setCrnNo(crn.getId()); |
| | | wrkCharge.setSteNo(steNo); |
| | | wrkCharge.setWrkNo(commonService.getChargeWorkNo(5)); |
| | | wrkCharge.setWrkSts(31L); // 31.生成演示ID |
| | | wrkCharge.setIoPri((double) 10); |
| | | wrkCharge.setSourceLocNo(sourceLocNo); |
| | | wrkCharge.setLocNo(locNo); |
| | | wrkCharge.setMemo("demo"); |
| | | if (!wrkChargeService.insert(wrkCharge)) { |
| | | News.error("生成演示任务失败,堆垛机号:{},小车:{},源库位:{},目标库位:{}", crn.getId(), steNo, sourceLocNo, locNo); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 演示取货 |
| | | */ |
| | | private void steMoveDemo(CrnSlave slave, CrnProtocol crnProtocol) { |
| | | // 获取工作档信息 |
| | | WrkCharge wrkCharge = wrkChargeService.selectOne(new EntityWrapper<WrkCharge>().eq("crn_no", slave.getId()) |
| | | .in("wrk_sts", 31, 33, 35)); |
| | | if (null == wrkCharge) { |
| | | return; |
| | | } |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo()); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (null == steProtocol) { return; } |
| | | if (steProtocol.isIdle()) { |
| | | // 31.生成演示ID |
| | | if (wrkCharge.getWrkSts() == 31L) { |
| | | this.letCarBeReady(wrkCharge, steProtocol.getSteNo().intValue()); |
| | | wrkCharge.setWrkSts(32L); |
| | | wrkCharge.setModiTime(new Date()); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改演示任务{}工作档 31.生成演示ID ==>> 32.小车走行 失败!", wrkCharge.getWrkNo()); |
| | | } |
| | | // 33.小车待搬 |
| | | } else if (wrkCharge.getWrkSts() == 33L) { |
| | | LocMast locMast = locMastService.selectById(wrkCharge.getLocNo()); |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnProtocol.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(locMast.getLocNo(), true).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkCharge.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkCharge.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(locMast.getLocNo(), true), locMast.getBay1(), locMast.getLev1()); |
| | | // 修改工作档状态 33.小车待搬 => 34.吊车搬运 |
| | | Date now = new Date(); |
| | | wrkCharge.setWrkSts(34L); |
| | | wrkCharge.setCrnStrTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改演示任务{}工作档 33.小车待搬 => 34.吊车搬运 失败!", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | // 35.小车就绪 |
| | | } else if (wrkCharge.getWrkSts() == 35L) { |
| | | |
| | | int steNo = steProtocol.getSteNo().intValue(); |
| | | if (!basSteService.updatePakMk(steNo, "Y")) { |
| | | News.error("修改穿梭车作业状态 失败!!,穿梭车={}", steNo); |
| | | return; |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | SteTaskModeType originByLoc = SteTaskModeType.findOriginByLoc(steProtocol.getRow().intValue()); |
| | | if (originByLoc.equals(SteTaskModeType.GO_ORIGIN)) { |
| | | originByLoc = SteTaskModeType.BACK_ORIGIN; |
| | | } else if (originByLoc.equals(SteTaskModeType.BACK_ORIGIN)) { |
| | | originByLoc = SteTaskModeType.GO_ORIGIN; |
| | | } else { |
| | | return; |
| | | } |
| | | steCommand.setTaskMode(originByLoc); |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), false).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 35.小车就绪 => 36.小车走行 |
| | | wrkCharge.setWrkSts(36L); |
| | | wrkCharge.setModiTime(new Date()); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改演示任务{}工作档 35.小车就绪 => 36.小车走行 失败!", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | /** |
| | | * 出入库模式切换 |
| | | */ |
| | | public synchronized void outAndIn() { |
| | | try { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | Thread.sleep(500); |
| | | boolean a=true,b=true; |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectAll(inSta.getStaNo()); |
| | | if (Cools.isEmpty(wrkMasts)){ |
| | | b=false; |
| | | }else { |
| | | for (WrkMast wrkMast:wrkMasts){ |
| | | if (wrkMast.getSourceStaNo() > wrkMast.getStaNo()){ |
| | | a=false; |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | switch (inSta.getStaNo()) { |
| | | case 102://1F |
| | | if (a && b){ |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(3, 11)); |
| | | }else if (b){ |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(3, 12)); |
| | | }else { |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(3, 10)); |
| | | } |
| | | break; |
| | | case 202://2F |
| | | if (a && b){ |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(3, 21)); |
| | | }else if (b){ |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(3, 22)); |
| | | }else { |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(3, 20)); |
| | | } |
| | | break; |
| | | case 302://3F |
| | | if (a && b){ |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(3, 31)); |
| | | }else if (b){ |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(3, 32)); |
| | | }else { |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(3, 30)); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | |
| | | } |