| | |
| | | } |
| | | |
| | | /** |
| | | * 堆垛机站出库到出库站 |
| | | */ |
| | | public synchronized void crnStnToOutStnTwo() { |
| | | for (CrnSlave crnSlave : slaveProperties.getCrn()) { |
| | | // 遍历堆垛机出库站 |
| | | for (CrnSlave.CrnStn crnStn : crnSlave.getCrnOutStn()) { |
| | | // 获取堆垛机出库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == null)) { |
| | | // 查询工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakOutStep2(staProtocol.getSiteId()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | // 判断工作档条件 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getStaNo() == null || wrkMast.getSourceStaNo() == null) { |
| | | continue; |
| | | } |
| | | // 判断吊车是否实际已完成,且电脑状态在move中,以备电脑进行更新工作档 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkMast.getCrnNo()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol.statusTypeTwo == CrnStatusType.FETCHING || crnProtocol.statusTypeTwo == CrnStatusType.PUTTING) { |
| | | // 移动中 |
| | | continue; |
| | | } |
| | | |
| | | // 判断堆垛机状态等待确认 |
| | | if (crnProtocol.modeType == CrnModeType.AUTO && crnProtocol.getTaskNoTwo().equals(wrkMast.getWrkNo().shortValue()) |
| | | && crnProtocol.statusTypeTwo == CrnStatusType.WAITING |
| | | && crnProtocol.forkPosTypeTwo == CrnForkPosType.HOME) { |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | // 下发站点信息 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(RouteUtils.CrnStaEnd(wrkMast.getStaNo(),wrkMast.getSourceStaNo())); |
| | | if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol))) { |
| | | continue; |
| | | } |
| | | |
| | | // 更新工作档状态为14失败 |
| | | wrkMast.setWrkSts(14L); |
| | | wrkMast.setCrnEndTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) != 0) { |
| | | // 复位堆垛机 |
| | | crnThread.setResetFlagTwo(true); |
| | | } else { |
| | | log.error("更新工作档的工作状态为14失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入出库 ===>> 堆垛机入出库作业下发 |
| | | */ |
| | | public synchronized void crnIoExecute() { |
| | |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | break; |
| | | continue; |
| | | default: |
| | | this.crnStnToLoc1(crn, crnProtocol,1); // 入库 |
| | | } |
| | |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | break; |
| | | continue; |
| | | default: |
| | | this.locToCrnStn1(crn, crnProtocol,1); // 出库 |
| | | } |
| | |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | break; |
| | | continue; |
| | | default: |
| | | this.locToCrnStn1(crn, crnProtocol,1); // 出库 |
| | | } |
| | |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | break; |
| | | continue; |
| | | default: |
| | | this.crnStnToLoc1(crn, crnProtocol,1); // 入库 |
| | | } |
| | |
| | | && crnProtocol.getTaskNo() == 0 |
| | | && crnProtocol.getLoaded() == 0 |
| | | && crnProtocol.getForkPos() == 0) { |
| | | sign[0] = 1; |
| | | sign[1] = 1; |
| | | // sign[0] = 1; |
| | | // sign[1] = 1; |
| | | /* |
| | | * 任务拆分特殊处理 |
| | | * */ |
| | | if (crnProtocol.getStatusTypeTwo() == CrnStatusType.IDLE |
| | | && crnProtocol.getTaskNoTwo() == 0 |
| | | && crnProtocol.getLoadedTwo() == 0 |
| | | && crnProtocol.getForkPosTwo() == 0){ |
| | | sign[0] = 1; |
| | | sign[1] = 1; |
| | | } |
| | | }else if (crnProtocol.getStatusTypeTwo() == CrnStatusType.IDLE |
| | | && crnProtocol.getTaskNoTwo() == 0 |
| | | && crnProtocol.getLoadedTwo() == 0 |
| | |
| | | } |
| | | } |
| | | |
| | | if (sign[0]==1){ |
| | | if (sign[0]==1 && sign[1] == 1){ |
| | | // 如果最近一次是入库模式 |
| | | if (crnProtocol.getLastIo().equals("I")) { |
| | | if (basCrnp.getInEnable().equals("Y")) { |
| | |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | this.crnStnToLoc1(crn, crnProtocol, sign[1]); // 入库 |
| | | this.crnStnToLoc1Big(crn, crnProtocol, sign[1]); // 入库 |
| | | break; |
| | | default: |
| | | break; |
| | | continue; |
| | | } |
| | | crnProtocol.setLastIo("O"); |
| | | } else if (basCrnp.getOutEnable().equals("Y")) { |
| | |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | this.locToCrnStn1(crn, crnProtocol, sign[1]); // 出库 |
| | | this.locToCrnStn1Big(crn, crnProtocol, sign[1]); // 出库 |
| | | break; |
| | | default: |
| | | break; |
| | | continue; |
| | | } |
| | | crnProtocol.setLastIo("I"); |
| | | } |
| | |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | this.locToCrnStn1(crn, crnProtocol, sign[1]); // 出库 |
| | | this.locToCrnStn1Big(crn, crnProtocol, sign[1]); // 出库 |
| | | break; |
| | | default: |
| | | break; |
| | | continue; |
| | | } |
| | | crnProtocol.setLastIo("I"); |
| | | } else if (basCrnp.getInEnable().equals("Y")) { |
| | |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | this.crnStnToLoc1(crn, crnProtocol, sign[1]); // 入库 |
| | | this.crnStnToLoc1Big(crn, crnProtocol, sign[1]); // 入库 |
| | | break; |
| | | default: |
| | | break; |
| | | continue; |
| | | } |
| | | crnProtocol.setLastIo("O"); |
| | | } |
| | |
| | | |
| | | /** |
| | | * 入库 ===>> 堆垛机站到库位 |
| | | * 2022-12-03 TQS修改,先遍历查询同台堆垛机工作档所有站点入库任务LIST,根据工作档任务排序优先级高于 根据堆垛机入库站点排序 |
| | | * 2024-06-05 |
| | | */ |
| | | public synchronized void crnStnToLoc1Big(CrnSlave slave, CrnProtocol crnProtocol, Integer crnStation) { |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectPakInStep12(slave.getId()); |
| | | for(WrkMast wrkMast : wrkMasts){ |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | |
| | | CrnSlave.CrnStn crnStn = null; |
| | | for (CrnSlave.CrnStn crnStn1 : slave.getCrnInStn()){ |
| | | if(crnStn1.getStaNo().equals(wrkMast.getStaNo())){ |
| | | crnStn = crnStn1; |
| | | break; |
| | | } |
| | | } |
| | | if(Cools.isEmpty(crnStn)){ |
| | | continue; |
| | | } |
| | | |
| | | boolean flag = false; |
| | | // 获取堆垛机入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable() |
| | | && staDetl.getCanining() != null && staDetl.getCanining().equals("Y")) { |
| | | flag = true; |
| | | } |
| | | if (!flag) { |
| | | continue; |
| | | } |
| | | |
| | | // 获取库位信息 |
| | | LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | if (locMast == null) { |
| | | log.error("查询库存无数据--库位号{}", wrkMast.getLocNo()); |
| | | continue; |
| | | } |
| | | if (!locMast.getLocSts().equals("S") && !locMast.getLocSts().equals("Q")) { |
| | | log.error("入库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), locMast.getLocSts()); |
| | | continue; |
| | | } |
| | | |
| | | //工位 |
| | | if (crnStation == 1){ |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | break; |
| | | } |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusTypeTwo().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNoTwo() != 0) { |
| | | break; |
| | | } |
| | | }else if(crnStation == 2){ |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusTypeTwo().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNoTwo() != 0) { |
| | | break; |
| | | } |
| | | }else { |
| | | break; |
| | | } |
| | | |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | | if (Utils.isDeepLoc(slaveProperties, wrkMast.getLocNo())) { |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getLocNo()); |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null == waitWrkMast) { |
| | | log.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | } else { |
| | | waitWrkMast.setIoPri(15D); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | log.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | // 此标记避免多次执行移库任务 |
| | | if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk())) { |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMast.setIoPri(14D); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | // 生成工作档,将浅库位移转到新的库位中 |
| | | moveLocForDeepLoc(slave, shallowLoc); |
| | | // 生成工作档、改变浅库位的源库/目标库 库位状态、下发堆垛机命令(立马执行) |
| | | // moveLocForDeepLocPakin(slave, shallowLoc, wrkMast); |
| | | } |
| | | continue; |
| | | } else if (shallowLoc.getLocSts().equals("Q")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo); |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts() == 4) { |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.SEPARATE_TAKE); // 任务模式: 单取货 |
| | | crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(locMast.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(crnStation==1? 2:5, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 2.设备上走 => 3.吊车入库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入库 ===>> 堆垛机站到库位 |
| | | * 2024-01-15 煜星小料箱 |
| | | */ |
| | | public synchronized void crnStnToLoc1Single(CrnSlave slave, CrnProtocol crnProtocol) { |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectPakInStep12(slave.getId()); |
| | | for(WrkMast wrkMast : wrkMasts){ |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | |
| | | CrnSlave.CrnStn crnStn = null; |
| | | for (CrnSlave.CrnStn crnStn1 : slave.getCrnInStn()){ |
| | | if(crnStn1.getStaNo().equals(wrkMast.getStaNo())){ |
| | | crnStn = crnStn1; |
| | | break; |
| | | } |
| | | } |
| | | if(Cools.isEmpty(crnStn)){ |
| | | continue; |
| | | } |
| | | |
| | | boolean flag = false; |
| | | boolean flagOther = false; |
| | | // 获取堆垛机入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | StaProtocol staProtocolOther = devpThread.getStation().get(crnStn.getStaNoOther()); |
| | | if (staProtocolOther == null) { |
| | | continue; |
| | | } else { |
| | | staProtocolOther = staProtocolOther.clone(); |
| | | } |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable() |
| | | && staDetl.getCanining() != null && staDetl.getCanining().equals("Y")) { |
| | | flag = true; |
| | | } |
| | | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetlOther = basDevpService.selectById(crnStn.getStaNoOther()); |
| | | if (staDetlOther == null) { |
| | | log.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNoOther()); |
| | | continue; |
| | | } |
| | | if (staProtocolOther.isAutoing() && staProtocolOther.isLoading() && staProtocolOther.getWorkNo() > 0 && staProtocolOther.isInEnable() |
| | | && staDetlOther.getCanining() != null && staDetlOther.getCanining().equals("Y")) { |
| | | flagOther = true; |
| | | } |
| | | if (!flag || !flagOther) { |
| | | continue; |
| | | } |
| | | |
| | | //查询堆垛机任务 |
| | | WrkMastCrn wrkMastCrn = wrkMastCrnMapper.selectWrkNoOneAndTwo(wrkMast.getWrkNo()); |
| | | if (Cools.isEmpty(wrkMastCrn)){ |
| | | continue; |
| | | } |
| | | |
| | | WrkMast wrkMastOther = wrkMastMapper.selectPakInStep3(wrkMastCrn.getWrkNoTwo().intValue()); |
| | | |
| | | // 获取库位信息 |
| | | LocMast locMast = locMastService.selectById(Utils.getRow(wrkMastCrn.getLocNo())%4>2? wrkMastCrn.getLocNoTwo():wrkMastCrn.getLocNoOne()); |
| | | if (locMast == null) { |
| | | log.error("查询库存无数据--库位号{}", wrkMastCrn.getLocNo()); |
| | | continue; |
| | | } |
| | | if (!locMast.getLocSts().equals("S") && !locMast.getLocSts().equals("Q")) { |
| | | log.error("入库操作库位状态不符合--状态, 库位号={},库位状态={}", locMast.getLocNo(), locMast.getLocSts()); |
| | | continue; |
| | | } |
| | | |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | continue; |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(locMast.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 2.设备上走 => 3.吊车入库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | // 修改工作档状态 2.设备上走 => 3.吊车入库中 |
| | | wrkMastOther.setWrkSts(3L); |
| | | wrkMastOther.setCrnStrTime(now); |
| | | wrkMastOther.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMastOther) == 0) { |
| | | log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMastOther.getWrkNo()); |
| | | } |
| | | |
| | | wrkMastCrn.setWrkSts(3L); |
| | | wrkMastCrn.setModiTime(now); |
| | | if (wrkMastCrnMapper.updateById(wrkMastCrn) == 0) { |
| | | log.error("修改堆垛机工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMastCrn.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 入库 ===>> 堆垛机站到库位 |
| | | * 2024-01-15 优化双工位 |
| | | */ |
| | | public synchronized void crnStnToLoc1(CrnSlave slave, CrnProtocol crnProtocol, Integer crnStation) { |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectPakInStep12(slave.getId()); |
| | |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入库 ===>> 堆垛机站到库位 |
| | | * 2022-12-03 TQS修改,先遍历查询同台堆垛机工作档所有站点入库任务LIST,根据工作档任务排序优先级高于 根据堆垛机入库站点排序 |
| | | */ |
| | | public synchronized void crnStnToLoc1Single(CrnSlave slave, CrnProtocol crnProtocol) { |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectPakInStep12(slave.getId()); |
| | | for(WrkMast wrkMast : wrkMasts){ |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | |
| | | CrnSlave.CrnStn crnStn = null; |
| | | for (CrnSlave.CrnStn crnStn1 : slave.getCrnInStn()){ |
| | | if(crnStn1.getStaNo().equals(wrkMast.getStaNo())){ |
| | | crnStn = crnStn1; |
| | | break; |
| | | } |
| | | } |
| | | if(Cools.isEmpty(crnStn)){ |
| | | continue; |
| | | } |
| | | |
| | | boolean flag = false; |
| | | boolean flagOther = false; |
| | | // 获取堆垛机入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | StaProtocol staProtocolOther = devpThread.getStation().get(crnStn.getStaNoOther()); |
| | | if (staProtocolOther == null) { |
| | | continue; |
| | | } else { |
| | | staProtocolOther = staProtocolOther.clone(); |
| | | } |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable() |
| | | && staDetl.getCanining() != null && staDetl.getCanining().equals("Y")) { |
| | | flag = true; |
| | | } |
| | | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetlOther = basDevpService.selectById(crnStn.getStaNoOther()); |
| | | if (staDetlOther == null) { |
| | | log.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNoOther()); |
| | | continue; |
| | | } |
| | | if (staProtocolOther.isAutoing() && staProtocolOther.isLoading() && staProtocolOther.getWorkNo() > 0 && staProtocolOther.isInEnable() |
| | | && staDetlOther.getCanining() != null && staDetlOther.getCanining().equals("Y")) { |
| | | flagOther = true; |
| | | } |
| | | if (!flag || !flagOther) { |
| | | continue; |
| | | } |
| | | |
| | | //查询堆垛机任务 |
| | | WrkMastCrn wrkMastCrn = wrkMastCrnMapper.selectWrkNoOneAndTwo(wrkMast.getWrkNo()); |
| | | if (Cools.isEmpty(wrkMastCrn)){ |
| | | continue; |
| | | } |
| | | |
| | | WrkMast wrkMastOther = wrkMastMapper.selectPakInStep3(wrkMastCrn.getWrkNoTwo().intValue()); |
| | | |
| | | // 获取库位信息 |
| | | LocMast locMast = locMastService.selectById(Utils.getRow(wrkMastCrn.getLocNo())%4>2? wrkMastCrn.getLocNoTwo():wrkMastCrn.getLocNoOne()); |
| | | if (locMast == null) { |
| | | log.error("查询库存无数据--库位号{}", wrkMastCrn.getLocNo()); |
| | | continue; |
| | | } |
| | | if (!locMast.getLocSts().equals("S") && !locMast.getLocSts().equals("Q")) { |
| | | log.error("入库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), locMast.getLocSts()); |
| | | continue; |
| | | } |
| | | |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | continue; |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(locMast.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 2.设备上走 => 3.吊车入库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | // 修改工作档状态 2.设备上走 => 3.吊车入库中 |
| | | wrkMastOther.setWrkSts(3L); |
| | | wrkMastOther.setCrnStrTime(now); |
| | | wrkMastOther.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMastOther) == 0) { |
| | | log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMastOther.getWrkNo()); |
| | | } |
| | | |
| | | wrkMastCrn.setWrkSts(3L); |
| | | wrkMastCrn.setModiTime(now); |
| | | if (wrkMastCrnMapper.updateById(wrkMastCrn) == 0) { |
| | | log.error("修改堆垛机工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMastCrn.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | /** |
| | |
| | | |
| | | /** |
| | | * 出库 ===>> 库位到堆垛机站 |
| | | * 2022-12-03 TQS修改,先遍历查询工作档所有站点出库任务LIST,根据工作档任务排序优先级高于 根据堆垛机入库站点排序 |
| | | * 2024-01-15 优化双工位 |
| | | */ |
| | | public synchronized void locToCrnStn1(CrnSlave slave, CrnProtocol crnProtocol, Integer crnStation) { |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectPakOutStep12(slave.getId()); |
| | |
| | | |
| | | /** |
| | | * 出库 ===>> 库位到堆垛机站 |
| | | * 2022-12-03 TQS修改,先遍历查询工作档所有站点出库任务LIST,根据工作档任务排序优先级高于 根据堆垛机入库站点排序 |
| | | * 2024-01-15 煜星小料箱 |
| | | */ |
| | | public synchronized void locToCrnStn1Single(CrnSlave slave, CrnProtocol crnProtocol) { |
| | | List<WrkMastCrn> wrkMastCrnList = wrkMastCrnMapper.selectList(new EntityWrapper<WrkMastCrn>() |
| | |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 出库 ===>> 库位到堆垛机站 |
| | | * 2024-06-05 煜星大料箱 |
| | | */ |
| | | public synchronized void locToCrnStn1Big(CrnSlave slave, CrnProtocol crnProtocol, Integer crnStation) { |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectPakOutStep12(slave.getId()); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | |
| | | CrnSlave.CrnStn crnStn = null; |
| | | for (CrnSlave.CrnStn crnStn1 : slave.getCrnOutStn()){ |
| | | if(crnStn1.getStaNo().equals(wrkMast.getSourceStaNo())){ |
| | | crnStn = crnStn1; |
| | | break; |
| | | } |
| | | } |
| | | if(Cools.isEmpty(crnStn)){ |
| | | continue; |
| | | } |
| | | |
| | | // 工作档状态判断 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getSourceStaNo() == null) { |
| | | log.error("查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType()); |
| | | continue; |
| | | } |
| | | //退库模式跳过118、119出库任务 |
| | | if (wrkMast.getStaNo()==118 || wrkMast.getStaNo()==119){ |
| | | RgvOneSign rgvOneSign = rgvOneSignMapper.selectOneSign(); |
| | | if (Cools.isEmpty(rgvOneSign) || rgvOneSign.getRgvOneSign()==1){ |
| | | continue; |
| | | } |
| | | } |
| | | // 获取源库位信息 |
| | | LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (!sourceSta.getLocSts().equals("R") && !sourceSta.getLocSts().equals("P")) { |
| | | log.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts()); |
| | | continue; |
| | | } |
| | | // 获取堆垛机出库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | break; |
| | | // continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // // 入出库模式判断 |
| | | // if (devpThread.ioMode != IoModeType.PAKOUT_MODE) { continue; } |
| | | if (wrkMast.getStaNo() == 204 && devpThread.ioModeOf2F != IoModeType.PAKOUT_MODE) { |
| | | continue; |
| | | } |
| | | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | break; |
| | | // continue; |
| | | } |
| | | // 判断堆垛机出库站状态 |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y") |
| | | && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | |
| | | //工位 |
| | | if (crnStation == 1){ |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | // continue; |
| | | break; |
| | | } |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusTypeTwo().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNoTwo() != 0) { |
| | | // continue; |
| | | break; |
| | | } |
| | | }else if(crnStation == 2){ |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusTypeTwo().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNoTwo() != 0) { |
| | | // continue; |
| | | break; |
| | | } |
| | | }else { |
| | | break; |
| | | } |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | | if (Utils.isDeepLoc(slaveProperties, wrkMast.getSourceLocNo())) { |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getSourceLocNo()); |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null == waitWrkMast) { |
| | | log.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | } else { |
| | | if (waitWrkMast.getWrkSts() == 11) { |
| | | waitWrkMast.setIoPri(15D); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | log.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | continue; |
| | | } else { |
| | | |
| | | } |
| | | } |
| | | } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | // WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | //2022-08-16 modify,不根据updmk标记移库任务(容易被取消导致堵塞),查询工作档是否存在任务 |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo); |
| | | // 此标记避免多次执行移库任务 |
| | | // if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk()) |
| | | // || Cools.isEmpty(waitWrkMast)) { |
| | | if (Cools.isEmpty(waitWrkMast)) { |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | // 生成工作档,将浅库位移转到新的库位中 |
| | | moveLocForDeepLoc(slave, shallowLoc); |
| | | } |
| | | log.error("{}任务出库失败,浅库位堵塞!浅库位号:{}", wrkMast.getWrkNo(), shallowLocNo); |
| | | continue; |
| | | } else if (shallowLoc.getLocSts().equals("Q") || shallowLoc.getLocSts().equals("S")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo); |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts() == 4) { |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | break; |
| | | // return; |
| | | } |
| | | |
| | | // 1.堆垛机开始移动 |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.SEPARATE_TAKE); // 任务模式: 单取货 |
| | | crnCommand.setSourcePosX(sourceSta.getRow1().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(crnStn.getRow().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(crnStation==1? 2:5, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(12L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | } |
| | |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | } |
| | | /** |
| | | * 执行对工作档的完成操作 |
| | | */ |
| | | public synchronized void storeFinishedTwo() { |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | if (crn.getId()<3 || crn.getId()>5){ |
| | | continue; |
| | | } |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { |
| | | continue; |
| | | } |
| | | // 状态:等待确认 并且 任务完成位 = 1 |
| | | if (crnProtocol.statusTypeTwo == CrnStatusType.WAITING && crnProtocol.getTaskNoTwo() != 0) { |
| | | if (crnProtocol.getTaskNoTwo() == 32222) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlagTwo(true); |
| | | } else { |
| | | // 获取入库待确认工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(crnProtocol.getTaskNoTwo().intValue()); |
| | | if (wrkMast == null) { |
| | | log.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNoTwo()); |
| | | continue; |
| | | } |
| | | // 入库 + 库位转移 ==> 4.入库完成 |
| | | if (wrkMast.getWrkSts() == 3 || (wrkMast.getWrkSts() == 12 && wrkMast.getIoType() == 11)) { |
| | | wrkMast.setWrkSts(4L); |
| | | } else { |
| | | continue; |
| | | } |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlagTwo(true); |
| | | } |
| | | } |
| | | |
| | |
| | | case 6:////提升 |
| | | // signWork = qwe(); |
| | | break; |
| | | case 7:////位移 |
| | | break; |
| | | default: |
| | | break; |
| | | } |
| | |
| | | break; |
| | | case 6:////提升 |
| | | // signWork = rgvRunWrkMastEmptyStaPut(); |
| | | break; |
| | | case 7:////位移 |
| | | break; |
| | | default: |
| | | break; |
| | |
| | | * 小车地图更新 更新锁 |
| | | * */ |
| | | public synchronized boolean rgvMapUpdate(BasRgvMap basRgvMapCurrent,Integer staStart,Integer staEnd){ |
| | | if (true){ |
| | | basRgvMapMapper.updateById(basRgvMapCurrent); |
| | | return true; |
| | | } |
| | | |
| | | // List<Integer> integers = RouteUtils.RouteMapCurrentFar(basRgvMapCurrent.getNowRoute(),staStart,staEnd, basRgvMapCurrent.getLockStartRoute()); |
| | | //更新当前小车锁 |
| | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入出库 ===>> 小车作业下发 |
| | | */ |
| | | public synchronized boolean steIoExecute(Integer sign) { |
| | | return false; |
| | | } |
| | | |
| | | } |