#

tzsk

2024-02-21 011a8d5d7be5b3bd6c4e89448af0c68e352fb8ce

 src/main/java/com/zy/core/thread/LiftThread.java

@@ -10,9 +10,12 @@
import com.core.exception.CoolException;
import com.zy.asrs.entity.BasLift;
import com.zy.asrs.entity.BasLiftOpt;
import com.zy.asrs.entity.DeviceDataLog;
import com.zy.asrs.mapper.WrkMastMapper;
import com.zy.asrs.service.BasLiftOptService;
import com.zy.asrs.service.BasLiftService;
import com.zy.asrs.service.DeviceDataLogService;
import com.zy.asrs.utils.Utils;
import com.zy.common.utils.RedisUtil;
import com.zy.core.News;
import com.zy.core.ThreadHandler;
@@ -29,9 +32,7 @@
import lombok.extern.slf4j.Slf4j;

import java.text.MessageFormat;
import java.util.ArrayList;
import java.util.Date;
import java.util.List;
import java.util.*;

/**
 * 提升机线程
@@ -55,6 +56,9 @@
            LiftStaProtocol liftStaProtocol = new LiftStaProtocol();
            liftStaProtocol.setStaNo(sta.getStaNo());//站点号
            liftStaProtocol.setLev(sta.getLev());//站点楼层
            String locNo = Utils.getLocNo(this.slave.getStaRow(), this.slave.getStaBay(), sta.getLev());
            liftStaProtocol.setLocNo(locNo);//站点库位号
            liftStaProtocol.setLiftNo(sta.getLiftNo());//提升机号
            liftStaProtocols.add(liftStaProtocol);
        }

@@ -83,6 +87,8 @@
                    case 3:
                        assignWork((LiftAssignCommand) task.getData());
                        break;
                    case 4:
                        write2((HashMap<String, Object>) task.getData());
                    default:
                        break;
                }
@@ -121,14 +127,14 @@
        try {
            readStatus();

            //提升机处于运行状态，将标记置为true
            //提升机处于运行状态，将标记置为false
            if (liftProtocol.getBusy()) {
                liftProtocol.setPakMk(true);
                liftProtocol.setPakMk(false);
            }

            //提升机处于未运行、就绪、标记true、有任务号
            if (!liftProtocol.getBusy()
                    && liftProtocol.getPakMk()
                    && !liftProtocol.getPakMk()
                    && liftProtocol.getTaskNo() != 0) {
                //还有未完成的命令
                executeWork(liftProtocol.getTaskNo());
@@ -141,7 +147,7 @@
    private void readStatus() {
        try {
            //获取提升机数据
            OperateResultExOne<byte[]> result1 = siemensS7Net.Read("DB4.0", (short) 10);
            OperateResultExOne<byte[]> result1 = siemensS7Net.Read("DB82.4.0", (short) 10);
            if (result1.IsSuccess) {
                if (null == liftProtocol) {
                    liftProtocol = new LiftProtocol();
@@ -154,7 +160,7 @@
                //模式
                liftProtocol.setModel(status1[0]);
                //忙闲
                liftProtocol.setBusy(status1[1]);
                liftProtocol.setBusy(!status1[1]);
                //前超限
                liftProtocol.setFrontOverrun(status1[4]);
                //后超限
@@ -180,7 +186,13 @@
                //已完成任务号
                liftProtocol.setCompleteTaskNo(siemensS7Net.getByteTransform().TransInt16(result1.Content, 6));
                //当前楼层
                liftProtocol.setLev(siemensS7Net.getByteTransform().TransInt16(result1.Content, 8));
                short lev = siemensS7Net.getByteTransform().TransInt16(result1.Content, 8);
                if (lev >= 7 && lev <= 9) {
                    lev -= 2;
                } else if (lev >= 12 && lev <= 14) {
                    lev -= 4;
                }
                liftProtocol.setLev(lev);

                //将提升机状态保存至数据库
                BasLiftService liftService = SpringUtils.getBean(BasLiftService.class);
@@ -220,7 +232,7 @@
            Thread.sleep(200);

            //获取提升机站点数据
            OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB14.0", (short) (10 * liftStaProtocols.size()));
            OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB82.14.0", (short) (10 * liftStaProtocols.size()));
            if (result1.IsSuccess) {
                for (int i = 0; i < slave.getSta().size(); i++) {
                    LiftStaProtocol liftStaProtocol = liftStaProtocols.get(i);
@@ -233,7 +245,7 @@
                    //模式
                    liftStaProtocol.setModel(status1[0]);
                    //忙闲
                    liftStaProtocol.setBusy(status1[1]);
                    liftStaProtocol.setBusy(!status1[1]);
                    //有托盘
                    liftStaProtocol.setHasTray(status1[2]);
                    //前超限
@@ -259,6 +271,29 @@
                }
            }

            Thread.sleep(100);
            //获取提升机异常数据
            OperateResultExOne<byte[]> result3 = siemensS7Net.Read("DB82.22.0", (short) 2);
            if (result3.IsSuccess) {
                liftProtocol.setErrorCode(siemensS7Net.getByteTransform().TransInt16(result3.Content, 0));//错误码
            }

            if (System.currentTimeMillis() - liftProtocol.getDeviceDataLog() > 1000 * 5) {
                //采集时间超过5s，保存一次数据记录
                //保存数据记录
                DeviceDataLogService deviceDataLogService = SpringUtils.getBean(DeviceDataLogService.class);
                DeviceDataLog deviceDataLog = new DeviceDataLog();
                deviceDataLog.setOriginData(Base64.getEncoder().encodeToString(result1.Content));
                deviceDataLog.setWcsData(JSON.toJSONString(liftProtocol));
                deviceDataLog.setType("lift");
                deviceDataLog.setDeviceNo(liftProtocol.getLiftNo().intValue());
                deviceDataLog.setCreateTime(new Date());
                deviceDataLogService.insert(deviceDataLog);

                //更新采集时间
                liftProtocol.setDeviceDataLog(System.currentTimeMillis());
            }

        } catch (Exception e) {
            OutputQueue.LIFT.offer(MessageFormat.format("【{0}】提升机plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
        }
@@ -273,8 +308,9 @@
        command.setLiftNo(slave.getId().shortValue());
        short[] array = getCommandArr(command);//获取命令报文

        OperateResult result = siemensS7Net.Write("41088", array);
        OperateResult result = siemensS7Net.Write("DB83.0", array);
        if (result != null && result.IsSuccess) {
            liftProtocol.setSendTime(System.currentTimeMillis());//指令下发时间
            News.info("提升机命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command));
            OutputQueue.LIFT.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发： {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command)));
            return true;
@@ -316,7 +352,7 @@
        redisCommand.setCommandStep(0);//命令执行步序
        redisCommand.setAssignCommand(assignCommand);//命令
        //任务数据保存到redis
        redisUtil.set("lift_wrk_no_" + assignCommand.getTaskNo(), JSON.toJSONString(redisCommand));
        redisUtil.set(RedisKeyType.LIFT.key + assignCommand.getTaskNo(), JSON.toJSONString(redisCommand));
        liftProtocol.setAssignCommand(assignCommand);
        liftProtocol.setProtocolStatus(LiftProtocolStatusType.WORKING);
        //执行下发任务
@@ -330,8 +366,16 @@
            return false;
        }

        WrkMastMapper wrkMastMapper = SpringUtils.getBean(WrkMastMapper.class);
        Object o = redisUtil.get("lift_wrk_no_" + wrkNo);
        if (wrkNo >= 20000 && wrkNo <= 30000) {
            //提升机设备工作号，需要查询对应任务号
            BasLiftOptService basLiftOptService = SpringUtils.getBean(BasLiftOptService.class);
            BasLiftOpt basLiftOpt = basLiftOptService.selectByDeviceWrk(liftProtocol.getTaskNo().toString(), liftProtocol.getLiftNo().intValue());
            if (basLiftOpt != null) {
                wrkNo = basLiftOpt.getWrkNo().shortValue();
            }
        }

        Object o = redisUtil.get(RedisKeyType.LIFT.key + wrkNo);
        if (o == null) {
            return false;
        }
@@ -342,6 +386,40 @@
        //总步序
        int size = commands.size();

        if (!redisCommand.getLiftNo().equals(liftProtocol.getLiftNo())) {
            return false;
        }

        if (commandStep != 0) {
            //判断上一条指令是否做完
            NyLiftCommand lastCommand = commands.get(commandStep - 1);//上一条指令
            if (!liftProtocol.getBusy() && liftProtocol.getTaskNo().equals(lastCommand.getTaskNo())) {
                //提升机空闲、且提升机工作号与上一条指令工作号相同
                lastCommand.setComplete(true);//标记任务完成
            }

            //任务数据保存到redis
            redisUtil.set(RedisKeyType.LIFT.key + redisCommand.getWrkNo(), JSON.toJSONString(redisCommand));

            if (!lastCommand.getComplete()) {
                //上一条任务未完成，禁止下发命令
                return false;
            }

            //判断是否为最后一条命令且命令执行完成，抛出等待确认状态
            NyLiftCommand endCommand = commands.get(commands.size() - 1);
            if (endCommand.getComplete()) {
                //已执行完成
                //删除redis
                redisUtil.del(RedisKeyType.LIFT.key + redisCommand.getWrkNo());

                //对主线程抛出等待确认状态waiting
                liftProtocol.setProtocolStatus(LiftProtocolStatusType.WAITING);
                News.info("提升机任务执行下发完成执行结束，提升机号={}，任务数据={}", redisCommand.getLiftNo(), JSON.toJSON(redisCommand));
            }

        }

        //取出命令
        NyLiftCommand command = commands.get(commandStep);

@@ -351,10 +429,11 @@
            return false;
        }

        liftProtocol.setProtocolStatus(LiftProtocolStatusType.WORKING);
        News.info("提升机命令下发成功，提升机号={}，任务数据={}", command.getLiftNo(), JSON.toJSON(command));

        //将标记置为false(防止重发)
        liftProtocol.setPakMk(false);
        //将标记置为true(防止重发)
        liftProtocol.setPakMk(true);

        //保存数据到数据库做流水
        BasLiftOptService liftOptService = SpringUtils.getBean(BasLiftOptService.class);
@@ -362,39 +441,87 @@
            short[] commandArr = getCommandArr(command);//获取命令报文
            BasLiftOpt opt = new BasLiftOpt(
                    redisCommand.getWrkNo().intValue(),
                    redisCommand.getLiftNo().intValue(),
                    liftProtocol.getLiftNo().intValue(),
                    new Date(),
                    null,
                    null,
                    null,
                    JSON.toJSONString(command),
                    JSON.toJSONString(commandArr),
                    JSON.toJSONString(liftProtocol)
            );
            opt.setDeviceWrk(command.getTaskNo().toString());//设备工作号
            liftOptService.insert(opt);
        }

        //判断数据是否执行完成
        if (commandStep < size - 1) {
            //更新redis数据
            //步序增加
            commandStep++;
            redisCommand.setCommandStep(commandStep);
            //任务数据保存到redis
            redisUtil.set("lift_wrk_no_" + redisCommand.getWrkNo(), JSON.toJSONString(redisCommand));
        }else {
            //已执行完成
            //删除redis
            redisUtil.del("lift_wrk_no_" + redisCommand.getWrkNo());
        //更新redis数据
        //步序增加
        commandStep++;
        redisCommand.setCommandStep(commandStep);
        //任务数据保存到redis
        redisUtil.set(RedisKeyType.LIFT.key + redisCommand.getWrkNo(), JSON.toJSONString(redisCommand));

            //对主线程抛出等待确认状态waiting
            liftProtocol.setProtocolStatus(LiftProtocolStatusType.WAITING);
            News.info("提升机任务执行下发完成等待执行结束，提升机号={}，任务数据={}", command.getLiftNo(), JSON.toJSON(command));
//        //判断数据是否执行完成
//        if (commandStep < size - 1) {
//            //更新redis数据
//            //步序增加
//            commandStep++;
//            redisCommand.setCommandStep(commandStep);
//            //任务数据保存到redis
//            redisUtil.set(RedisKeyType.LIFT.key + redisCommand.getWrkNo(), JSON.toJSONString(redisCommand));
//        }else {
//            //已执行完成
//            //删除redis
//            redisUtil.del(RedisKeyType.LIFT.key + redisCommand.getWrkNo());
//
//            //对主线程抛出等待确认状态waiting
//            liftProtocol.setProtocolStatus(LiftProtocolStatusType.WAITING);
//            News.info("提升机任务执行下发完成等待执行结束，提升机号={}，任务数据={}", command.getLiftNo(), JSON.toJSON(command));
//        }

        if (redisCommand.getAssignCommand().getTaskMode() == NyLiftTaskModelType.RESET.id.shortValue()) {
            //复位命令
            //工作号清零
            liftProtocol.setTaskNo((short) 0);
            //令牌清零
            liftProtocol.setToken(0);
            //设置提升机为空闲状态
            liftProtocol.setProtocolStatus(LiftProtocolStatusType.IDLE);
            //任务指令清零
            liftProtocol.setAssignCommand(null);
        }

        return true;
    }

    //给提升机写入进出状态
    private void write2(HashMap<String,Object> data) {
//        //出
//        status = true;
//        //进
//        status = false;
        int lev = Integer.parseInt(data.get("lev").toString());
        boolean status = Boolean.parseBoolean(data.get("status").toString());

        ArrayList<String> list = new ArrayList<String>(){{
            add("83.8.0");
            add("83.8.1");
            add("83.8.2");
            add("83.8.3");
            add("83.8.4");
            add("83.8.5");
            add("83.8.6");
            add("83.8.7");
            add("83.9.0");
            add("83.9.1");
        }};
        OperateResult result = siemensS7Net.Write("DB" + list.get(lev - 1), status);
        if (result != null && result.IsSuccess) {
            News.info("提升机命令下发[id:{}]", slave.getId());
        } else {
            News.error("写入提升机plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
        }
    }

    /******************************************************************************************/
    /**************************************** 测试专用 *****************************************/
    /*****************************************************************************************/