自动化立体仓库 - WCS系统
#
tzsk
2024-02-21 011a8d5d7be5b3bd6c4e89448af0c68e352fb8ce
src/main/java/com/zy/core/thread/LiftThread.java
@@ -10,9 +10,11 @@
import com.core.exception.CoolException;
import com.zy.asrs.entity.BasLift;
import com.zy.asrs.entity.BasLiftOpt;
import com.zy.asrs.entity.DeviceDataLog;
import com.zy.asrs.mapper.WrkMastMapper;
import com.zy.asrs.service.BasLiftOptService;
import com.zy.asrs.service.BasLiftService;
import com.zy.asrs.service.DeviceDataLogService;
import com.zy.asrs.utils.Utils;
import com.zy.common.utils.RedisUtil;
import com.zy.core.News;
@@ -30,9 +32,7 @@
import lombok.extern.slf4j.Slf4j;
import java.text.MessageFormat;
import java.util.ArrayList;
import java.util.Date;
import java.util.List;
import java.util.*;
/**
 * 提升机线程
@@ -87,6 +87,8 @@
                    case 3:
                        assignWork((LiftAssignCommand) task.getData());
                        break;
                    case 4:
                        write2((HashMap<String, Object>) task.getData());
                    default:
                        break;
                }
@@ -269,6 +271,29 @@
                }
            }
            Thread.sleep(100);
            //获取提升机异常数据
            OperateResultExOne<byte[]> result3 = siemensS7Net.Read("DB82.22.0", (short) 2);
            if (result3.IsSuccess) {
                liftProtocol.setErrorCode(siemensS7Net.getByteTransform().TransInt16(result3.Content, 0));//错误码
            }
            if (System.currentTimeMillis() - liftProtocol.getDeviceDataLog() > 1000 * 5) {
                //采集时间超过5s,保存一次数据记录
                //保存数据记录
                DeviceDataLogService deviceDataLogService = SpringUtils.getBean(DeviceDataLogService.class);
                DeviceDataLog deviceDataLog = new DeviceDataLog();
                deviceDataLog.setOriginData(Base64.getEncoder().encodeToString(result1.Content));
                deviceDataLog.setWcsData(JSON.toJSONString(liftProtocol));
                deviceDataLog.setType("lift");
                deviceDataLog.setDeviceNo(liftProtocol.getLiftNo().intValue());
                deviceDataLog.setCreateTime(new Date());
                deviceDataLogService.insert(deviceDataLog);
                //更新采集时间
                liftProtocol.setDeviceDataLog(System.currentTimeMillis());
            }
        } catch (Exception e) {
            OutputQueue.LIFT.offer(MessageFormat.format("【{0}】提升机plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
        }
@@ -285,6 +310,7 @@
        OperateResult result = siemensS7Net.Write("DB83.0", array);
        if (result != null && result.IsSuccess) {
            liftProtocol.setSendTime(System.currentTimeMillis());//指令下发时间
            News.info("提升机命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command));
            OutputQueue.LIFT.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command)));
            return true;
@@ -326,7 +352,7 @@
        redisCommand.setCommandStep(0);//命令执行步序
        redisCommand.setAssignCommand(assignCommand);//命令
        //任务数据保存到redis
        redisUtil.set("lift_wrk_no_" + assignCommand.getTaskNo(), JSON.toJSONString(redisCommand));
        redisUtil.set(RedisKeyType.LIFT.key + assignCommand.getTaskNo(), JSON.toJSONString(redisCommand));
        liftProtocol.setAssignCommand(assignCommand);
        liftProtocol.setProtocolStatus(LiftProtocolStatusType.WORKING);
        //执行下发任务
@@ -340,8 +366,16 @@
            return false;
        }
        WrkMastMapper wrkMastMapper = SpringUtils.getBean(WrkMastMapper.class);
        Object o = redisUtil.get("lift_wrk_no_" + wrkNo);
        if (wrkNo >= 20000 && wrkNo <= 30000) {
            //提升机设备工作号,需要查询对应任务号
            BasLiftOptService basLiftOptService = SpringUtils.getBean(BasLiftOptService.class);
            BasLiftOpt basLiftOpt = basLiftOptService.selectByDeviceWrk(liftProtocol.getTaskNo().toString(), liftProtocol.getLiftNo().intValue());
            if (basLiftOpt != null) {
                wrkNo = basLiftOpt.getWrkNo().shortValue();
            }
        }
        Object o = redisUtil.get(RedisKeyType.LIFT.key + wrkNo);
        if (o == null) {
            return false;
        }
@@ -351,6 +385,40 @@
        int commandStep = redisCommand.getCommandStep();
        //总步序
        int size = commands.size();
        if (!redisCommand.getLiftNo().equals(liftProtocol.getLiftNo())) {
            return false;
        }
        if (commandStep != 0) {
            //判断上一条指令是否做完
            NyLiftCommand lastCommand = commands.get(commandStep - 1);//上一条指令
            if (!liftProtocol.getBusy() && liftProtocol.getTaskNo().equals(lastCommand.getTaskNo())) {
                //提升机空闲、且提升机工作号与上一条指令工作号相同
                lastCommand.setComplete(true);//标记任务完成
            }
            //任务数据保存到redis
            redisUtil.set(RedisKeyType.LIFT.key + redisCommand.getWrkNo(), JSON.toJSONString(redisCommand));
            if (!lastCommand.getComplete()) {
                //上一条任务未完成,禁止下发命令
                return false;
            }
            //判断是否为最后一条命令且命令执行完成,抛出等待确认状态
            NyLiftCommand endCommand = commands.get(commands.size() - 1);
            if (endCommand.getComplete()) {
                //已执行完成
                //删除redis
                redisUtil.del(RedisKeyType.LIFT.key + redisCommand.getWrkNo());
                //对主线程抛出等待确认状态waiting
                liftProtocol.setProtocolStatus(LiftProtocolStatusType.WAITING);
                News.info("提升机任务执行下发完成执行结束,提升机号={},任务数据={}", redisCommand.getLiftNo(), JSON.toJSON(redisCommand));
            }
        }
        //取出命令
        NyLiftCommand command = commands.get(commandStep);
@@ -373,7 +441,7 @@
            short[] commandArr = getCommandArr(command);//获取命令报文
            BasLiftOpt opt = new BasLiftOpt(
                    redisCommand.getWrkNo().intValue(),
                    redisCommand.getLiftNo().intValue(),
                    liftProtocol.getLiftNo().intValue(),
                    new Date(),
                    null,
                    null,
@@ -385,23 +453,30 @@
            liftOptService.insert(opt);
        }
        //判断数据是否执行完成
        if (commandStep < size - 1) {
            //更新redis数据
            //步序增加
            commandStep++;
            redisCommand.setCommandStep(commandStep);
            //任务数据保存到redis
            redisUtil.set("lift_wrk_no_" + redisCommand.getWrkNo(), JSON.toJSONString(redisCommand));
        }else {
            //已执行完成
            //删除redis
            redisUtil.del("lift_wrk_no_" + redisCommand.getWrkNo());
        //更新redis数据
        //步序增加
        commandStep++;
        redisCommand.setCommandStep(commandStep);
        //任务数据保存到redis
        redisUtil.set(RedisKeyType.LIFT.key + redisCommand.getWrkNo(), JSON.toJSONString(redisCommand));
            //对主线程抛出等待确认状态waiting
            liftProtocol.setProtocolStatus(LiftProtocolStatusType.WAITING);
            News.info("提升机任务执行下发完成等待执行结束,提升机号={},任务数据={}", command.getLiftNo(), JSON.toJSON(command));
        }
//        //判断数据是否执行完成
//        if (commandStep < size - 1) {
//            //更新redis数据
//            //步序增加
//            commandStep++;
//            redisCommand.setCommandStep(commandStep);
//            //任务数据保存到redis
//            redisUtil.set(RedisKeyType.LIFT.key + redisCommand.getWrkNo(), JSON.toJSONString(redisCommand));
//        }else {
//            //已执行完成
//            //删除redis
//            redisUtil.del(RedisKeyType.LIFT.key + redisCommand.getWrkNo());
//
//            //对主线程抛出等待确认状态waiting
//            liftProtocol.setProtocolStatus(LiftProtocolStatusType.WAITING);
//            News.info("提升机任务执行下发完成等待执行结束,提升机号={},任务数据={}", command.getLiftNo(), JSON.toJSON(command));
//        }
        if (redisCommand.getAssignCommand().getTaskMode() == NyLiftTaskModelType.RESET.id.shortValue()) {
            //复位命令
@@ -418,6 +493,35 @@
        return true;
    }
    //给提升机写入进出状态
    private void write2(HashMap<String,Object> data) {
//        //出
//        status = true;
//        //进
//        status = false;
        int lev = Integer.parseInt(data.get("lev").toString());
        boolean status = Boolean.parseBoolean(data.get("status").toString());
        ArrayList<String> list = new ArrayList<String>(){{
            add("83.8.0");
            add("83.8.1");
            add("83.8.2");
            add("83.8.3");
            add("83.8.4");
            add("83.8.5");
            add("83.8.6");
            add("83.8.7");
            add("83.9.0");
            add("83.9.1");
        }};
        OperateResult result = siemensS7Net.Write("DB" + list.get(lev - 1), status);
        if (result != null && result.IsSuccess) {
            News.info("提升机命令下发[id:{}]", slave.getId());
        } else {
            News.error("写入提升机plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
        }
    }
    /******************************************************************************************/
    /**************************************** 测试专用 *****************************************/
    /*****************************************************************************************/