#

Administrator

2026-04-25 f7629d0de2d3dd8cd7f96a1f130bbc05b644c7c1

 src/main/java/com/zy/core/utils/StationOperateProcessUtils.java

@@ -117,18 +117,50 @@
    }

    public void submitStationInTasks(MainProcessLane lane, long minIntervalMs) {
        // 入库下发依赖单轮共享的承载预占状态，必须整体串行，避免多个站点并发时同时通过容量检查。
        mainProcessTaskSubmitter.submitSerialTask(
                MainProcessLane.STATION,
                "stationInExecute",
                MainProcessLane.STATION_SCAN,
                "submitStationInTasks",
                minIntervalMs,
                new Runnable() {
                    @Override
                    public void run() {
                        stationInExecute();
                        submitStationInTasksInternal(lane, minIntervalMs);
                    }
                }
        );
    }

    private void submitStationInTasksInternal(MainProcessLane lane, long minIntervalMs) {
        List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<BasDevp>());
        for (final BasDevp basDevp : basDevps) {
            StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
            if (stationThread == null) {
                continue;
            }
            Map<Integer, StationProtocol> stationMap = stationThread.getStatusMap();
            if (stationMap == null || stationMap.isEmpty()) {
                continue;
            }
            List<StationObjModel> list = basDevp.getBarcodeStationList$();
            for (final StationObjModel stationObjModel : list) {
                Integer stationId = stationObjModel == null ? null : stationObjModel.getStationId();
                if (stationId == null || !stationMap.containsKey(stationId)) {
                    continue;
                }
                mainProcessTaskSubmitter.submitKeyedSerialTask(
                        lane,
                        stationId,
                        "stationInExecute",
                        minIntervalMs,
                        new Runnable() {
                            @Override
                            public void run() {
                                stationInExecute(basDevp, stationObjModel);
                            }
                        }
                );
            }
        }
    }

    public void submitCrnStationOutTasks(long minIntervalMs) {
@@ -136,18 +168,39 @@
    }

    public void submitCrnStationOutTasks(MainProcessLane lane, long minIntervalMs) {
        // 出库站点下发同样会预占输送线/环线容量，与 stationInExecute 共用 STATION lane 串行。
        mainProcessTaskSubmitter.submitSerialTask(
                MainProcessLane.STATION,
                "crnStationOutExecute",
                MainProcessLane.STATION_SCAN,
                "submitCrnStationOutTasks",
                minIntervalMs,
                new Runnable() {
                    @Override
                    public void run() {
                        crnStationOutExecute();
                        submitCrnStationOutTasksInternal(lane, minIntervalMs);
                    }
                }
        );
    }

    private void submitCrnStationOutTasksInternal(MainProcessLane lane, long minIntervalMs) {
        List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>()
                .eq("wrk_sts", WrkStsType.OUTBOUND_RUN_COMPLETE.sts)
                .isNotNull("crn_no")
        );
        for (final WrkMast wrkMast : wrkMasts) {
            Integer laneKey = getCrnStationOutLaneKey(wrkMast);
            mainProcessTaskSubmitter.submitKeyedSerialTask(
                    lane,
                    laneKey,
                    "crnStationOutExecute",
                    minIntervalMs,
                    new Runnable() {
                        @Override
                        public void run() {
                            crnStationOutExecute(wrkMast);
                        }
                    }
            );
        }
    }

    public void submitDualCrnStationOutTasks(long minIntervalMs) {
@@ -460,14 +513,25 @@
                    .eq("io_type", WrkIoType.IN.id)
            );
            if (wrkMast == null) {
                logDebugLimited("station_in_wait_wrk_" + stationId + "_" + stationProtocol.getTaskNo(), 3,
                        "[WCS Debug][条码站入库] 条码站已有站点任务号但未找到入库工作档，等待任务生成。stationId={}，stationTaskNo={}，barcode={}，isLoading={}，isAutoing={}",
                        stationId, stationProtocol.getTaskNo(), stationProtocol.getBarcode(),
                        stationProtocol.isLoading(), stationProtocol.isAutoing());
                return false;
            }

            if (wrkMast.getWrkSts() == WrkStsType.INBOUND_DEVICE_RUN.sts) {
                logDebugLimited("station_in_already_run_" + wrkMast.getWrkNo(), 5,
                        "[WCS Debug][条码站入库] 入库工作档已处于设备上走状态，等待输送线/PLC状态推进。stationId={}，wrkNo={}，barcode={}，locNo={}，wrkSts={}",
                        stationId, wrkMast.getWrkNo(), stationProtocol.getBarcode(),
                        wrkMast.getLocNo(), wrkMast.getWrkSts());
                return false;
            }

            String locNo = wrkMast.getLocNo();
            News.info("[WCS Debug][条码站入库] 准备匹配入库目标站。stationId={}，stationTaskNo={}，wrkNo={}，barcode={}，locNo={}，wrkSts={}",
                    stationId, stationProtocol.getTaskNo(), wrkMast.getWrkNo(),
                    stationProtocol.getBarcode(), locNo, wrkMast.getWrkSts());
            FindCrnNoResult findCrnNoResult = commonService.findCrnNoByLocNo(locNo);
            if (findCrnNoResult == null) {
                News.taskInfo(wrkMast.getWrkNo(), "{}工作,未匹配到堆垛机", wrkMast.getWrkNo());
@@ -483,10 +547,18 @@
            LoopHitResult loopHitResult = findPathLoopHit(limitConfig, stationProtocol.getStationId(), targetStationId, loadGuardState);

            if (isDispatchBlocked(limitConfig, currentStationTaskCountRef[0], loadGuardState, loopHitResult.isThroughLoop())) {
                logDebugLimited("station_in_dispatch_blocked_" + wrkMast.getWrkNo(), 3,
                        "[WCS Debug][条码站入库] 入库输送命令暂缓，下发容量/环线负载受限。stationId={}，targetStationId={}，wrkNo={}，currentStationTaskCount={}，throughLoop={}，loopNo={}，hitStationId={}",
                        stationId, targetStationId, wrkMast.getWrkNo(), currentStationTaskCountRef[0],
                        loopHitResult.isThroughLoop(), loopHitResult.getLoopNo(), loopHitResult.getHitStationId());
                return true;
            }

            long commandStartMs = System.currentTimeMillis();
            StationCommand command = stationThread.getCommand(StationCommandType.MOVE, wrkMast.getWrkNo(), stationId, targetStationId, 0);
            News.info("[WCS Debug][条码站入库] 获取入库输送命令完成。stationId={}，targetStationId={}，wrkNo={}，costMs={}，command={}",
                    stationId, targetStationId, wrkMast.getWrkNo(),
                    System.currentTimeMillis() - commandStartMs, JSON.toJSONString(command));
            if (command == null) {
                News.taskInfo(wrkMast.getWrkNo(), "{}工作,获取输送线命令失败", wrkMast.getWrkNo());
                return false;
@@ -500,6 +572,9 @@
            if (wrkMastService.updateById(wrkMast)) {
                MessageQueue.offer(SlaveType.Devp, basDevp.getDevpNo(), new Task(2, command));
                News.info("输送站点入库命令下发成功，站点号={}，工作号={}，命令数据={}", stationId, wrkMast.getWrkNo(), JSON.toJSONString(command));
                News.info("[WCS Debug][条码站入库] 入库输送命令已入队。stationId={}，targetStationId={}，wrkNo={}，barcode={}，locNo={}，deviceNo={}",
                        stationId, targetStationId, wrkMast.getWrkNo(), stationProtocol.getBarcode(),
                        locNo, basDevp.getDevpNo());
                redisUtil.set(RedisKeyType.STATION_IN_EXECUTE_LIMIT.key + stationId, "lock", 5);
                loadGuardState.reserveLoopTask(loopHitResult.getLoopNo());
                saveLoopLoadReserve(wrkMast.getWrkNo(), loopHitResult);
@@ -529,6 +604,30 @@
        } catch (Exception e) {
            e.printStackTrace();
        }
    }

    private Integer getCrnStationOutLaneKey(WrkMast wrkMast) {
        if (wrkMast == null) {
            return null;
        }
        Object infoObj = redisUtil.get(RedisKeyType.CRN_OUT_TASK_COMPLETE_STATION_INFO.key + wrkMast.getWrkNo());
        if (infoObj != null) {
            try {
                StationObjModel stationObjModel = JSON.parseObject(infoObj.toString(), StationObjModel.class);
                if (stationObjModel != null && stationObjModel.getStationId() != null) {
                    return stationObjModel.getStationId();
                }
            } catch (Exception e) {
                News.error("[WCS Debug][站点出库] 解析出库缓存站点失败，工作号={}，cache={}", wrkMast.getWrkNo(), infoObj);
            }
        }
        if (wrkMast.getSourceStaNo() != null) {
            return wrkMast.getSourceStaNo();
        }
        if (wrkMast.getStaNo() != null) {
            return wrkMast.getStaNo();
        }
        return wrkMast.getWrkNo();
    }

    public void crnStationOutExecute(WrkMast wrkMast) {
@@ -1482,6 +1581,20 @@
        redisUtil.expire(RedisKeyType.STATION_CYCLE_LOAD_RESERVE.key, LOOP_LOAD_RESERVE_EXPIRE_SECONDS);
    }

    private void logDebugLimited(String lockKey, int seconds, String format, Object... arguments) {
        String redisKey = RedisKeyType.LOG_LIMIT.key + "wcs_debug_" + lockKey;
        try {
            Object lock = redisUtil.get(redisKey);
            if (lock != null) {
                return;
            }
            redisUtil.set(redisKey, "lock", seconds);
        } catch (Exception e) {
            // 诊断日志不能影响主流程。
        }
        News.info(format, arguments);
    }

    private DispatchLimitConfig getDispatchLimitConfig() {
        DispatchLimitConfig config = new DispatchLimitConfig();
        Object systemConfigMapObj = redisUtil.get(RedisKeyType.SYSTEM_CONFIG_MAP.key);