#出入库模式

Junjie

1 天以前 e0cee09916a315d6012b8d44b4c493c4f3adc5d1

 src/main/java/com/zy/core/utils/StationOperateProcessUtils.java

@@ -1,448 +1,120 @@
package com.zy.core.utils;

import com.alibaba.fastjson.JSON;
import com.alibaba.fastjson.JSONObject;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.core.exception.CoolException;
import com.zy.asrs.domain.enums.NotifyMsgType;
import com.zy.asrs.entity.*;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.NotifyUtils;
import com.zy.common.entity.FindCrnNoResult;
import com.zy.common.model.StartupDto;
import com.zy.common.service.CommonService;
import com.zy.common.utils.RedisUtil;
import com.zy.core.News;
import com.zy.core.cache.MessageQueue;
import com.zy.core.cache.SlaveConnection;
import com.zy.core.enums.*;
import com.zy.core.model.StationObjModel;
import com.zy.core.model.Task;
import com.zy.core.model.command.StationCommand;
import com.zy.core.model.protocol.StationProtocol;
import com.zy.core.thread.StationThread;
import com.baomidou.mybatisplus.core.conditions.query.QueryWrapper;
import com.zy.asrs.entity.WrkMast;
import com.zy.asrs.service.WrkMastService;
import com.zy.core.enums.WrkIoType;
import com.zy.core.enums.WrkStsType;
import com.zy.core.utils.station.StationDispatchLoadSupport;
import com.zy.core.utils.station.StationOutboundDispatchProcessor;
import com.zy.core.utils.station.StationRegularDispatchProcessor;
import com.zy.core.utils.station.StationRerouteProcessor;
import com.zy.core.utils.station.model.RerouteCommandPlan;
import com.zy.core.utils.station.model.RerouteContext;
import com.zy.core.utils.station.model.RerouteDecision;
import com.zy.core.utils.station.model.RerouteExecutionResult;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Component;

import java.util.*;
import java.util.List;

@Component
public class StationOperateProcessUtils {

    @Autowired
    private BasDevpService basDevpService;
    @Autowired
    private WrkMastService wrkMastService;
    @Autowired
    private CommonService commonService;
    private StationRegularDispatchProcessor stationRegularDispatchProcessor;
    @Autowired
    private BasCrnpService basCrnpService;
    private StationDispatchLoadSupport stationDispatchLoadSupport;
    @Autowired
    private BasDualCrnpService basDualCrnpService;
    private StationOutboundDispatchProcessor stationOutboundDispatchProcessor;
    @Autowired
    private RedisUtil redisUtil;
    @Autowired
    private LocMastService locMastService;
    @Autowired
    private WmsOperateUtils wmsOperateUtils;
    @Autowired
    private NotifyUtils notifyUtils;
    private StationRerouteProcessor stationRerouteProcessor;

    //执行输送站点入库任务
    public synchronized void stationInExecute() {
        try {
            List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>());
            for (BasDevp basDevp : basDevps) {
                StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
                if (stationThread == null) {
                    continue;
                }

                Map<Integer, StationProtocol> stationMap = stationThread.getStatusMap();

                List<StationObjModel> list = basDevp.getBarcodeStationList$();
                for (StationObjModel entity : list) {
                    Integer stationId = entity.getStationId();
                    if (!stationMap.containsKey(stationId)) {
                        continue;
                    }

                    StationProtocol stationProtocol = stationMap.get(stationId);
                    if (stationProtocol == null) {
                        continue;
                    }

                    Object lock = redisUtil.get(RedisKeyType.STATION_IN_EXECUTE_LIMIT.key + stationId);
                    if (lock != null) {
                        continue;
                    }

                    //满足自动、有物、有工作号
                    if (stationProtocol.isAutoing()
                            && stationProtocol.isLoading()
                            && stationProtocol.getTaskNo() > 0
                    ) {
                        //检测任务是否生成
                        WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("barcode", stationProtocol.getBarcode()));
                        if (wrkMast == null) {
                            continue;
                        }

                        if (wrkMast.getWrkSts() == WrkStsType.INBOUND_DEVICE_RUN.sts) {
                            continue;
                        }

                        String locNo = wrkMast.getLocNo();
                        FindCrnNoResult findCrnNoResult = commonService.findCrnNoByLocNo(locNo);
                        if (findCrnNoResult == null) {
                            News.taskInfo(wrkMast.getWrkNo(), "{}工作,未匹配到堆垛机", wrkMast.getWrkNo());
                            continue;
                        }

                        Integer targetStationId = commonService.findInStationId(findCrnNoResult, stationId);
                        if (targetStationId == null) {
                            News.taskInfo(wrkMast.getWrkNo(), "{}站点,搜索入库站点失败", stationId);
                            continue;
                        }

                        StationCommand command = stationThread.getCommand(StationCommandType.MOVE, wrkMast.getWrkNo(), stationId, targetStationId, 0);
                        if (command == null) {
                            News.taskInfo(wrkMast.getWrkNo(), "{}工作,获取输送线命令失败", wrkMast.getWrkNo());
                            continue;
                        }

                        wrkMast.setWrkSts(WrkStsType.INBOUND_DEVICE_RUN.sts);
                        wrkMast.setSourceStaNo(stationProtocol.getStationId());
                        wrkMast.setStaNo(targetStationId);
                        wrkMast.setSystemMsg("");
                        wrkMast.setIoTime(new Date());
                        if (wrkMastService.updateById(wrkMast)) {
                            MessageQueue.offer(SlaveType.Devp, basDevp.getDevpNo(), new Task(2, command));
                            News.info("输送站点入库命令下发成功，站点号={}，工作号={}，命令数据={}", stationId, wrkMast.getWrkNo(), JSON.toJSONString(command));
                            redisUtil.set(RedisKeyType.STATION_IN_EXECUTE_LIMIT.key + stationId, "lock", 5);
                        }
                    }
                }
            }
        } catch (Exception e) {
            e.printStackTrace();
        }
        stationRegularDispatchProcessor.stationInExecute();
    }

    //执行堆垛机输送站点出库任务
    public synchronized void crnStationOutExecute() {
        try {
            List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>()
                    .eq("wrk_sts", WrkStsType.OUTBOUND_RUN_COMPLETE.sts)
                    .isNotNull("crn_no")
            );
            for (WrkMast wrkMast : wrkMasts) {
                Object infoObj = redisUtil.get(RedisKeyType.CRN_OUT_TASK_COMPLETE_STATION_INFO.key + wrkMast.getWrkNo());
                if (infoObj == null) {
                    News.info("出库任务{}数据缓存不存在", wrkMast.getWrkNo());
                    continue;
                }

                StationObjModel stationObjModel = JSON.parseObject(infoObj.toString(), StationObjModel.class);
                StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, stationObjModel.getDeviceNo());
                if (stationThread == null) {
                    continue;
                }

                Map<Integer, StationProtocol> stationMap = stationThread.getStatusMap();
                StationProtocol stationProtocol = stationMap.get(stationObjModel.getStationId());
                if (stationProtocol == null) {
                    continue;
                }

                Object lock = redisUtil.get(RedisKeyType.STATION_OUT_EXECUTE_LIMIT.key + stationProtocol.getStationId());
                if (lock != null) {
                    continue;
                }

                //满足自动、有物、工作号0
                if (stationProtocol.isAutoing()
                        && stationProtocol.isLoading()
                        && stationProtocol.getTaskNo() == 0
                ) {
                    StationCommand command = stationThread.getCommand(StationCommandType.MOVE, wrkMast.getWrkNo(), stationProtocol.getStationId(), wrkMast.getStaNo(), 0);
                    if (command == null) {
                        News.taskInfo(wrkMast.getWrkNo(), "获取输送线命令失败");
                        continue;
                    }

                    wrkMast.setWrkSts(WrkStsType.STATION_RUN.sts);
                    wrkMast.setSystemMsg("");
                    wrkMast.setIoTime(new Date());
                    if (wrkMastService.updateById(wrkMast)) {
                        MessageQueue.offer(SlaveType.Devp, stationObjModel.getDeviceNo(), new Task(2, command));
                        News.info("输送站点出库命令下发成功，站点号={}，工作号={}，命令数据={}", stationProtocol.getStationId(), wrkMast.getWrkNo(), JSON.toJSONString(command));
                        redisUtil.set(RedisKeyType.STATION_OUT_EXECUTE_LIMIT.key + stationProtocol.getStationId(), "lock", 5);
                        redisUtil.set(RedisKeyType.STATION_OUT_EXECUTE_COMPLETE_LIMIT.key + wrkMast.getWrkNo(), "lock", 60);
                        redisUtil.del(RedisKeyType.CRN_OUT_TASK_COMPLETE_STATION_INFO.key + wrkMast.getWrkNo());
                    }
                }
            }
        } catch (Exception e) {
            e.printStackTrace();
        }
        stationOutboundDispatchProcessor.crnStationOutExecute();
    }

    //执行双工位堆垛机输送站点出库任务
    public synchronized void dualCrnStationOutExecute() {
        try {
            List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>()
                    .eq("wrk_sts", WrkStsType.OUTBOUND_RUN_COMPLETE.sts)
                    .isNotNull("dual_crn_no")
            );
            for (WrkMast wrkMast : wrkMasts) {
                Object infoObj = redisUtil.get(RedisKeyType.DUAL_CRN_OUT_TASK_STATION_INFO.key + wrkMast.getWrkNo());
                if (infoObj == null) {
                    News.info("出库任务{}数据缓存不存在", wrkMast.getWrkNo());
                    continue;
                }

                StationObjModel stationObjModel = JSON.parseObject(infoObj.toString(), StationObjModel.class);
                StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, stationObjModel.getDeviceNo());
                if (stationThread == null) {
                    continue;
                }

                Map<Integer, StationProtocol> stationMap = stationThread.getStatusMap();
                StationProtocol stationProtocol = stationMap.get(stationObjModel.getStationId());
                if (stationProtocol == null) {
                    continue;
                }

                Object lock = redisUtil.get(RedisKeyType.STATION_OUT_EXECUTE_LIMIT.key + stationProtocol.getStationId());
                if (lock != null) {
                    continue;
                }

                //满足自动、有物、工作号0
                if (stationProtocol.isAutoing()
                        && stationProtocol.isLoading()
                        && stationProtocol.getTaskNo() == 0
                ) {
                    StationCommand command = stationThread.getCommand(StationCommandType.MOVE, wrkMast.getWrkNo(), stationProtocol.getStationId(), wrkMast.getStaNo(), 0);
                    if (command == null) {
                        News.taskInfo(wrkMast.getWrkNo(), "获取输送线命令失败");
                        continue;
                    }

                    wrkMast.setWrkSts(WrkStsType.STATION_RUN.sts);
                    wrkMast.setSystemMsg("");
                    wrkMast.setIoTime(new Date());
                    if (wrkMastService.updateById(wrkMast)) {
                        MessageQueue.offer(SlaveType.Devp, stationObjModel.getDeviceNo(), new Task(2, command));
                        notifyUtils.notify(String.valueOf(SlaveType.Devp), stationObjModel.getDeviceNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.STATION_OUT_TASK_RUN, null);
                        News.info("输送站点出库命令下发成功，站点号={}，工作号={}，命令数据={}", stationProtocol.getStationId(), wrkMast.getWrkNo(), JSON.toJSONString(command));
                        redisUtil.set(RedisKeyType.STATION_OUT_EXECUTE_LIMIT.key + stationProtocol.getStationId(), "lock", 5);
                        redisUtil.set(RedisKeyType.STATION_OUT_EXECUTE_COMPLETE_LIMIT.key + wrkMast.getWrkNo(), "lock", 60);
                        redisUtil.del(RedisKeyType.DUAL_CRN_OUT_TASK_STATION_INFO.key + wrkMast.getWrkNo());
                    }
                }
            }
        } catch (Exception e) {
            e.printStackTrace();
        }
        stationOutboundDispatchProcessor.dualCrnStationOutExecute();
    }

    //检测输送站点出库任务执行完成
    public synchronized void stationOutExecuteFinish() {
        try {
            List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("wrk_sts", WrkStsType.STATION_RUN.sts));
            for (WrkMast wrkMast : wrkMasts) {
                Integer wrkNo = wrkMast.getWrkNo();
        stationRegularDispatchProcessor.stationOutExecuteFinish();
    }

                Object lock = redisUtil.get(RedisKeyType.STATION_OUT_EXECUTE_COMPLETE_LIMIT.key + wrkNo);
                if (lock != null) {
                    continue;
                }

                boolean complete = true;
                List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>());
                for (BasDevp basDevp : basDevps) {
                    StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
                    if (stationThread == null) {
                        continue;
                    }

                    List<StationProtocol> list = stationThread.getStatus();
                    for (StationProtocol stationProtocol : list) {
                        if (stationProtocol.getTaskNo().equals(wrkNo)) {
                            complete = false;
                        }
                    }
                }

                if (complete) {
                    wrkMast.setWrkSts(WrkStsType.COMPLETE_OUTBOUND.sts);
                    wrkMast.setIoTime(new Date());
                    wrkMastService.updateById(wrkMast);
                }
            }
        } catch (Exception e) {
            e.printStackTrace();
        }
    // 检测任务转完成
    public synchronized void checkTaskToComplete() {
        stationRegularDispatchProcessor.checkTaskToComplete();
    }

    //检测输送站点是否运行堵塞
    public synchronized void checkStationRunBlock() {
        try {
            List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>());
            for (BasDevp basDevp : basDevps) {
                StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
                if (stationThread == null) {
                    continue;
                }
        stationRerouteProcessor.checkStationRunBlock();
    }

                List<Integer> runBlockReassignLocStationList = new ArrayList<>();
                for (StationObjModel stationObjModel : basDevp.getRunBlockReassignLocStationList$()) {
                    runBlockReassignLocStationList.add(stationObjModel.getStationId());
                }

                List<StationProtocol> list = stationThread.getStatus();
                for (StationProtocol stationProtocol : list) {
                    if (stationProtocol.isAutoing()
                            && stationProtocol.isLoading()
                            && stationProtocol.getTaskNo() > 0
                            && stationProtocol.isRunBlock()
                    ) {
                        WrkMast wrkMast = wrkMastService.selectByWorkNo(stationProtocol.getTaskNo());
                        if (wrkMast == null) {
                            News.info("输送站点号={} 运行阻塞，但无法找到对应任务，工作号={}", stationProtocol.getStationId(), stationProtocol.getTaskNo());
                            continue;
                        }

                        Object lock = redisUtil.get(RedisKeyType.CHECK_STATION_RUN_BLOCK_LIMIT_.key + stationProtocol.getTaskNo());
                        if (lock != null) {
                            continue;
                        }
                        redisUtil.set(RedisKeyType.CHECK_STATION_RUN_BLOCK_LIMIT_.key + stationProtocol.getTaskNo(), "lock", 15);

                        if (wrkMast.getIoType() == WrkIoType.IN.id && runBlockReassignLocStationList.contains(stationProtocol.getStationId())) {
                            //站点处于重新分配库位区域
                            //运行堵塞，重新申请任务
                            String response = wmsOperateUtils.applyReassignTaskLocNo(wrkMast.getWrkNo(), stationProtocol.getStationId());
                            if (response == null) {
                                News.taskError(wrkMast.getWrkNo(), "请求WMS重新分配库位接口失败，接口未响应！！！response：{}", response);
                                continue;
                            }
                            JSONObject jsonObject = JSON.parseObject(response);
                            if (jsonObject.getInteger("code").equals(200)) {
                                StartupDto dto = jsonObject.getObject("data", StartupDto.class);

                                String sourceLocNo = wrkMast.getLocNo();
                                String locNo = dto.getLocNo();

                                LocMast sourceLocMast = locMastService.queryByLoc(sourceLocNo);
                                if (sourceLocMast == null) {
                                    News.taskInfo(wrkMast.getWrkNo(), "库位号:{} 源库位信息不存在", sourceLocNo);
                                    continue;
                                }

                                if (!sourceLocMast.getLocSts().equals("S")) {
                                    News.taskInfo(wrkMast.getWrkNo(), "库位号:{} 源库位状态不处于入库预约", sourceLocNo);
                                    continue;
                                }

                                LocMast locMast = locMastService.queryByLoc(locNo);
                                if (locMast == null) {
                                    News.taskInfo(wrkMast.getWrkNo(), "库位号:{} 目标库位信息不存在", locNo);
                                    continue;
                                }

                                if (!locMast.getLocSts().equals("O")) {
                                    News.taskInfo(wrkMast.getWrkNo(), "库位号:{} 目标库位状态不处于空库位", locNo);
                                    continue;
                                }

                                FindCrnNoResult findCrnNoResult = commonService.findCrnNoByLocNo(locNo);
                                if (findCrnNoResult == null) {
                                    News.taskInfo(wrkMast.getWrkNo(), "{}工作,未匹配到堆垛机", wrkMast.getWrkNo());
                                    continue;
                                }
                                Integer crnNo = findCrnNoResult.getCrnNo();

                                Integer targetStationId = commonService.findInStationId(findCrnNoResult, stationProtocol.getStationId());
                                if (targetStationId == null) {
                                    News.taskInfo(wrkMast.getWrkNo(), "{}站点,搜索入库站点失败", stationProtocol.getStationId());
                                    continue;
                                }

                                StationCommand command = stationThread.getCommand(StationCommandType.MOVE, wrkMast.getWrkNo(), stationProtocol.getStationId(), targetStationId, 0);
                                if (command == null) {
                                    News.taskInfo(wrkMast.getWrkNo(), "{}工作,获取输送线命令失败", wrkMast.getWrkNo());
                                    continue;
                                }

                                //更新源库位
                                sourceLocMast.setLocSts("O");
                                sourceLocMast.setModiTime(new Date());
                                locMastService.updateById(sourceLocMast);

                                //更新目标库位
                                locMast.setLocSts("S");
                                locMast.setModiTime(new Date());
                                locMastService.updateById(locMast);

                                //更新工作档数据
                                wrkMast.setLocNo(locNo);
                                wrkMast.setStaNo(targetStationId);

                                if (findCrnNoResult.getCrnType().equals(SlaveType.Crn)) {
                                    wrkMast.setCrnNo(crnNo);
                                } else if (findCrnNoResult.getCrnType().equals(SlaveType.DualCrn)) {
                                    wrkMast.setDualCrnNo(crnNo);
                                } else {
                                    throw new CoolException("未知设备类型");
                                }

                                if (wrkMastService.updateById(wrkMast)) {
                                    MessageQueue.offer(SlaveType.Devp, basDevp.getDevpNo(), new Task(2, command));
                                }
                            } else {
                                News.error("请求WMS接口失败！！！response：{}", response);
                            }
                        } else {
                            //运行堵塞，重新计算路线
                            StationCommand command = stationThread.getCommand(StationCommandType.MOVE, wrkMast.getWrkNo(), stationProtocol.getStationId(), wrkMast.getStaNo(), 0);
                            if (command == null) {
                                News.taskInfo(wrkMast.getWrkNo(), "获取输送线命令失败");
                                continue;
                            }

                            MessageQueue.offer(SlaveType.Devp, basDevp.getDevpNo(), new Task(2, command));
                            News.info("输送站点堵塞后重新计算路径命令下发成功，站点号={}，工作号={}，命令数据={}", stationProtocol.getStationId(), wrkMast.getWrkNo(), JSON.toJSONString(command));
                        }
                    }
                }
            }
        } catch (Exception e) {
            e.printStackTrace();
        }
    //检测输送站点任务停留超时后重新计算路径
    public synchronized void checkStationIdleRecover() {
        stationRerouteProcessor.checkStationIdleRecover();
    }

    //获取输送线任务数量
    public synchronized int getCurrentStationTaskCount() {
        int currentStationTaskCount = 0;
        List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<BasDevp>());
        for (BasDevp basDevp : basDevps) {
            StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getId());
            if (stationThread == null) {
                continue;
            }

            for (StationProtocol stationProtocol : stationThread.getStatus()) {
                if (stationProtocol.getTaskNo() > 0) {
                    currentStationTaskCount++;
                }
            }
        }

        return currentStationTaskCount;
        return stationDispatchLoadSupport.countCurrentStationTask();
    }

    public synchronized int getCurrentOutboundTaskCountByTargetStation(Integer stationId) {
        if (stationId == null) {
            return 0;
        }
        return (int) wrkMastService.count(new QueryWrapper<WrkMast>()
                .eq("io_type", WrkIoType.OUT.id)
                .eq("sta_no", stationId)
                .in("wrk_sts",
                        WrkStsType.OUTBOUND_RUN.sts,
                        WrkStsType.OUTBOUND_RUN_COMPLETE.sts,
                        WrkStsType.STATION_RUN.sts));
    }

    // 检测出库排序
    public synchronized void checkStationOutOrder() {
        stationRerouteProcessor.checkStationOutOrder();
    }

    // 监控绕圈站点
    public synchronized void watchCircleStation() {
        stationRerouteProcessor.watchCircleStation();
    }

    RerouteCommandPlan buildRerouteCommandPlan(RerouteContext context,
                                               RerouteDecision decision) {
        return stationRerouteProcessor.buildRerouteCommandPlan(context, decision);
    }

    RerouteExecutionResult executeReroutePlan(RerouteContext context,
                                              RerouteCommandPlan plan) {
        return stationRerouteProcessor.executeReroutePlan(context, plan);
    }

    RerouteDecision resolveSharedRerouteDecision(RerouteContext context) {
        return stationRerouteProcessor.resolveSharedRerouteDecision(context);
    }

    boolean shouldUseRunBlockDirectReassign(WrkMast wrkMast,
                                            Integer stationId,
                                            List<Integer> runBlockReassignLocStationList) {
        return stationRerouteProcessor.shouldUseRunBlockDirectReassign(wrkMast, stationId, runBlockReassignLocStationList);
    }

    private boolean shouldSkipIdleRecoverForRecentDispatch(Integer taskNo, Integer stationId) {
        return stationRerouteProcessor.shouldSkipIdleRecoverForRecentDispatch(taskNo, stationId);
    }
}