#

Administrator

2026-04-25 d300a0ef052579d73d27daa9cd1acf35fa00ed0a

 src/main/java/com/zy/core/plugin/XiaosongProcess.java

@@ -15,15 +15,14 @@
import com.zy.core.News;
import com.zy.core.cache.MessageQueue;
import com.zy.core.cache.SlaveConnection;
import com.zy.core.enums.RedisKeyType;
import com.zy.core.enums.SlaveType;
import com.zy.core.enums.StationCommandType;
import com.zy.core.enums.WrkIoType;
import com.zy.core.enums.*;
import com.zy.core.model.StationObjModel;
import com.zy.core.model.Task;
import com.zy.core.model.command.StationCommand;
import com.zy.core.model.protocol.StationProtocol;
import com.zy.core.plugin.api.MainProcessPluginApi;
import com.zy.core.task.MainProcessLane;
import com.zy.core.task.MainProcessTaskSubmitter;
import com.zy.core.thread.StationThread;
import com.zy.core.utils.CrnOperateProcessUtils;
import com.zy.core.utils.DualCrnOperateProcessUtils;
@@ -33,6 +32,7 @@
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Component;

import java.util.Date;
import java.util.HashMap;
import java.util.List;
import java.util.Map;
@@ -40,6 +40,8 @@
@Slf4j
@Component
public class XiaosongProcess implements MainProcessPluginApi {
    private static final long DISPATCH_INTERVAL_MS = 200L;
    private static final long MAINTENANCE_INTERVAL_MS = 500L;

    @Autowired
    private CrnOperateProcessUtils crnOperateUtils;
@@ -57,34 +59,46 @@
    private WmsOperateUtils wmsOperateUtils;
    @Autowired
    private DualCrnOperateProcessUtils dualCrnOperateProcessUtils;
    @Autowired
    private MainProcessTaskSubmitter mainProcessTaskSubmitter;

    @Override
    public void run() {
        //检测入库站是否有任务生成，并启动入库
        checkInStationHasTask();
        //请求生成入库任务
        generateStoreWrkFile();
        // 检测入库站是否有任务生成，并按站点 lane 异步启动入库
        stationOperateProcessUtils.submitStationEnableInTasks(DISPATCH_INTERVAL_MS);
        // 请求生成入库任务，放入独立 lane，避免拖慢其他主流程方法
        submitGenerateStoreWrkFileTask();

        //执行堆垛机任务
        crnOperateUtils.crnIoExecute();
        //堆垛机任务执行完成-具备仿真能力
        crnOperateUtils.crnIoExecuteFinish();
        //执行输送站点入库任务
        stationOperateProcessUtils.stationInExecute();
        //执行堆垛机输送站点出库任务
        stationOperateProcessUtils.crnStationOutExecute();
        //执行双工位堆垛机输送站点出库任务
        stationOperateProcessUtils.dualCrnStationOutExecute();
        //检测输送站点出库任务执行完成
        stationOperateProcessUtils.stationOutExecuteFinish();
        //检测输送站点是否运行堵塞
        stationOperateProcessUtils.checkStationRunBlock();
        // 执行堆垛机任务
        crnOperateUtils.submitCrnIoTasks(DISPATCH_INTERVAL_MS);
        // 堆垛机任务执行完成
        crnOperateUtils.submitCrnIoExecuteFinishTasks(DISPATCH_INTERVAL_MS);
        // 执行输送站点入库任务
        stationOperateProcessUtils.submitStationInTasks(DISPATCH_INTERVAL_MS);
        // 执行堆垛机输送站点出库任务
        stationOperateProcessUtils.submitCrnStationOutTasks(DISPATCH_INTERVAL_MS);
        // 执行双工位堆垛机输送站点出库任务
        stationOperateProcessUtils.submitDualCrnStationOutTasks(DISPATCH_INTERVAL_MS);
        // 检测输送站点出库任务执行完成
        stationOperateProcessUtils.submitStationOutExecuteFinishTasks(DISPATCH_INTERVAL_MS);
        // 检测任务转完成
        stationOperateProcessUtils.submitCheckTaskToCompleteTasks(DISPATCH_INTERVAL_MS);
        // 检测输送站点是否运行堵塞
        stationOperateProcessUtils.submitCheckStationRunBlockTasks(MAINTENANCE_INTERVAL_MS);

        // 执行双工位堆垛机任务
        dualCrnOperateProcessUtils.dualCrnIoExecute();
        dualCrnOperateProcessUtils.submitDualCrnIoTasks(DISPATCH_INTERVAL_MS);
        // 双工位堆垛机任务执行完成
        dualCrnOperateProcessUtils.dualCrnIoExecuteFinish();
        dualCrnOperateProcessUtils.submitDualCrnIoExecuteFinishTasks(DISPATCH_INTERVAL_MS);
    }

    private void submitGenerateStoreWrkFileTask() {
        mainProcessTaskSubmitter.submitSerialTask(
                MainProcessLane.GENERATE_STORE,
                "generateStoreWrkFile",
                DISPATCH_INTERVAL_MS,
                this::generateStoreWrkFile
        );
    }

    /**
@@ -140,20 +154,34 @@
                        }

                        if (stationProtocol.getError() > 0) {
                            Object lock = redisUtil.get(RedisKeyType.GENERATE_STATION_BACK_LIMIT.key + stationProtocol.getTaskNo());
                            if (lock != null) {
                                continue;
                            }
                            StationObjModel backStation = entity.getBackStation();
                            StationCommand command = stationThread.getCommand(StationCommandType.MOVE, 9998, stationId, backStation.getStationId(), 0);
                            StationCommand command = stationThread.getCommand(StationCommandType.MOVE, commonService.getWorkNo(WrkIoType.STATION_BACK.id), stationId, backStation.getStationId(), 0);
                            if (command == null) {
                                News.taskInfo(stationProtocol.getTaskNo(), "{}工作,获取输送线命令失败", stationProtocol.getTaskNo());
                                continue;
                            }
                            MessageQueue.offer(SlaveType.Devp, basDevp.getDevpNo(), new Task(2, command));
                            News.taskInfo(stationProtocol.getTaskNo(), "{}扫码异常，已退回至{}", backStation.getStationId());
                            redisUtil.set(RedisKeyType.GENERATE_STATION_BACK_LIMIT.key + stationProtocol.getTaskNo(), "lock", 10);
                                continue;
                        }

                        // 检测任务是否生成
                        List<WrkMast> wrkMasts = wrkMastService
                                .selectList(new EntityWrapper<WrkMast>().eq("barcode", stationProtocol.getBarcode()));
                                .selectList(new EntityWrapper<WrkMast>()
                                        .eq("barcode", stationProtocol.getBarcode()));
                        if (!wrkMasts.isEmpty()) {
                            for (WrkMast wrkMast : wrkMasts) {
                                if (wrkMast.getIoType().equals(WrkIoType.OUT.id) && wrkMast.getWrkSts().equals(WrkStsType.STATION_RUN.sts)) {
                                    wrkMast.setWrkSts(WrkStsType.COMPLETE_OUTBOUND.sts);
                                    wrkMast.setModiTime(new Date());
                                    wrkMastService.updateById(wrkMast);
                                }
                            }
                            continue;
                        }

@@ -165,53 +193,32 @@
                        String barcode = stationProtocol.getBarcode();
                        Integer stationIdVal = stationProtocol.getStationId();

                        // 1. 首先查询是否有已完成的异步响应
                        String response = wmsOperateUtils.queryAsyncInTaskResponse(barcode, stationIdVal);
                        String response = wmsOperateUtils.applyInTask(barcode, stationIdVal,
                                stationProtocol.getPalletHeight());
                        if (response == null) {
                            News.error("WMS入库同步请求失败，接口未响应，barcode={}，stationId={}", barcode, stationIdVal);
                            redisUtil.set(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId, "lock", 2);
                            stationProtocol.setSystemWarning("请求入库失败，WMS无返回");
                            continue;
                        }

                        if (response != null) {
                            // 2. 有响应结果，处理响应
                            if (response.equals("FAILED") || response.startsWith("ERROR:")) {
                                // 请求失败，重新发起异步请求
                                News.error("WMS入库请求失败，重新发起请求，barcode={}，stationId={}，response={}", barcode,
                                        stationIdVal, response);
                                wmsOperateUtils.applyInTaskAsync(barcode, stationIdVal,
                                        stationProtocol.getPalletHeight());
                                redisUtil.set(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId, "lock", 2);
                                stationProtocol.setSystemWarning("请求入库失败，WMS返回=" + response);
                                continue;
                            }
                        JSONObject jsonObject = JSON.parseObject(response);
                        Integer code = jsonObject.getInteger("code");
                        if (code != null && code.equals(200)) {
                            StartupDto dto = jsonObject.getObject("data", StartupDto.class);

                            // 解析响应
                            JSONObject jsonObject = JSON.parseObject(response);
                            if (jsonObject.getInteger("code").equals(200)) {
                                StartupDto dto = jsonObject.getObject("data", StartupDto.class);

                                CreateInTaskParam taskParam = new CreateInTaskParam();
                                taskParam.setTaskNo(dto.getTaskNo());
                                taskParam.setLocNo(dto.getLocNo());
                                taskParam.setTaskPri(dto.getTaskPri());
                                taskParam.setBarcode(barcode);
                                WrkMast wrkMast = commonService.createInTask(taskParam);
                                stationProtocol.setSystemWarning("");
                            } else {
                                // 接口返回非200，重新发起请求
                                News.error("WMS入库接口返回非200，重新发起请求，barcode={}，stationId={}，response={}", barcode,
                                        stationIdVal, response);
                                wmsOperateUtils.applyInTaskAsync(barcode, stationIdVal,
                                        stationProtocol.getPalletHeight());
                                redisUtil.set(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId, "lock", 2);
                                stationProtocol.setSystemWarning("请求入库失败，WMS返回=" + response);
                            }
                            CreateInTaskParam taskParam = new CreateInTaskParam();
                            taskParam.setTaskNo(dto.getTaskNo());
                            taskParam.setLocNo(dto.getLocNo());
                            taskParam.setTaskPri(dto.getTaskPri());
                            taskParam.setBarcode(barcode);
                            WrkMast wrkMast = commonService.createInTask(taskParam);
                            stationProtocol.setSystemWarning("");
                        } else {
                            // 3. 没有响应结果，检查是否有请求正在进行中
                            if (!wmsOperateUtils.isAsyncRequestInProgress(barcode, stationIdVal)) {
                                // 没有请求进行中，发起新的异步请求
                                News.info("发起异步WMS入库请求，barcode={}，stationId={}", barcode, stationIdVal);
                                wmsOperateUtils.applyInTaskAsync(barcode, stationIdVal,
                                        stationProtocol.getPalletHeight());
                                redisUtil.set(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId, "lock", 2);
                                stationProtocol.setSystemWarning("请求入库失败，WMS无返回");
                            }
                            News.error("WMS入库同步请求失败，接口返回Code异常，barcode={}，stationId={}，response={}",
                                    barcode, stationIdVal, response);
                            redisUtil.set(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId, "lock", 2);
                            stationProtocol.setSystemWarning("请求入库失败，WMS返回=" + response);
                        }
                    }
                }