Junjie
2 天以前 63b01db83d9aad8a15276b4236a9a22e4aeef065
src/main/java/com/zy/core/utils/station/StationOutboundDispatchProcessor.java
@@ -31,6 +31,7 @@
import org.springframework.stereotype.Component;
import org.springframework.beans.factory.annotation.Value;
import java.util.ArrayList;
import java.util.Date;
import java.util.List;
import java.util.Map;
@@ -39,7 +40,7 @@
@Component
public class StationOutboundDispatchProcessor {
    private static final int PENDING_DISPATCH_EXPIRE_SECONDS = 60 * 10;
    private static final int PENDING_DISPATCH_EXPIRE_SECONDS = 60 * 60 * 24;
    private static final long DEFAULT_PENDING_DISCOVER_TIMEOUT_MS = 60_000L;
    private static final long DEFAULT_PENDING_SESSION_PROTECT_MS = 90_000L;
    private static final long DEFAULT_RECENT_DISPATCH_PROTECT_MS = 60_000L;
@@ -77,163 +78,140 @@
            if (wrkMast == null || wrkMast.getWrkNo() == null) {
                return;
            }
            Object pendingObj = redisUtil.get(RedisKeyType.STATION_OUT_PENDING_DISPATCH_.key + wrkMast.getWrkNo());
            if (pendingObj != null) {
                if (!Objects.equals(wrkMast.getWrkSts(), WrkStsType.OUTBOUND_RUN_COMPLETE.sts)) {
                    clearPendingDispatch(wrkMast.getWrkNo());
                    return;
                }
                StationObjModel pendingStationObjModel = getOutboundSourceStation(wrkMast);
                if (pendingStationObjModel == null
                        || pendingStationObjModel.getDeviceNo() == null
                        || pendingStationObjModel.getStationId() == null) {
                    clearPendingDispatch(wrkMast.getWrkNo());
                    return;
                }
                StationThread pendingStationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, pendingStationObjModel.getDeviceNo());
                if (pendingStationThread != null) {
                    List<Integer> taskNoList = pendingStationThread.getAllTaskNoList();
                    if (taskNoList != null && taskNoList.contains(wrkMast.getWrkNo())) {
                        Date now = new Date();
                        wrkMast.setWrkSts(WrkStsType.STATION_RUN.sts);
                        wrkMast.setSystemMsg("");
                        wrkMast.setIoTime(now);
                        wrkMast.setModiTime(now);
                        if (wrkMastService.updateById(wrkMast)) {
                            wrkAnalysisService.markOutboundStationStart(wrkMast, now);
                            notifyUtils.notify(String.valueOf(SlaveType.Devp), pendingStationObjModel.getDeviceNo(),
                                    String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(),
                                    NotifyMsgType.STATION_OUT_TASK_RUN, null);
                            clearPendingDispatch(wrkMast.getWrkNo());
                            News.info("输送设备已发现任务号,任务转运行中。deviceNo={},源站={},工作号={}",
                                    pendingStationObjModel.getDeviceNo(), pendingStationObjModel.getStationId(), wrkMast.getWrkNo());
                        }
                        return;
                    }
                }
                long createdAt;
                try {
                    createdAt = Long.parseLong(String.valueOf(pendingObj));
                } catch (Exception ignore) {
                    createdAt = System.currentTimeMillis();
                }
                long pendingDiscoverTimeoutMs = resolvePendingDiscoverTimeoutMs();
                if (System.currentTimeMillis() - createdAt < pendingDiscoverTimeoutMs) {
                    return;
                }
                PendingDispatchGuardResult guardResult = evaluatePendingDispatchGuard(wrkMast, pendingStationObjModel, pendingStationThread);
                if (guardResult.keepPending()) {
                    News.info("输送站点等待源站执行超时后继续保持等待。工作号={},源站={},原因={}",
                            wrkMast.getWrkNo(),
                            pendingStationObjModel.getStationId(),
                            guardResult.reason());
                    markPendingDispatch(wrkMast.getWrkNo());
                    return;
                }
                clearPendingDispatch(wrkMast.getWrkNo());
                News.warn("输送站点执行确认超时,且未发现有效活动链路,已释放重试资格。工作号={}", wrkMast.getWrkNo());
            }
            StationObjModel stationObjModel = getOutboundSourceStation(wrkMast);
            if (stationObjModel == null || stationObjModel.getDeviceNo() == null || stationObjModel.getStationId() == null) {
            if (shouldStopAfterPendingDispatchCheck(wrkMast)) {
                return;
            }
            StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, stationObjModel.getDeviceNo());
            if (stationThread == null) {
                return;
            }
            Map<Integer, StationProtocol> stationMap = stationThread.getStatusMap();
            StationProtocol stationProtocol = stationMap == null ? null : stationMap.get(stationObjModel.getStationId());
            if (stationProtocol == null) {
                return;
            }
            Object lock = redisUtil.get(RedisKeyType.STATION_OUT_EXECUTE_LIMIT.key + stationProtocol.getStationId());
            if (lock != null) {
                return;
            }
            if (!(stationProtocol.isAutoing()
                    && stationProtocol.isLoading()
                    && stationProtocol.getTaskNo() == 0)) {
                return;
            }
            Double pathLenFactor = stationOutboundDecisionSupport.resolveOutboundPathLenFactor(wrkMast);
            List<Integer> outOrderList = stationOutboundDecisionSupport.getAllOutOrderList();
            OutOrderDispatchDecision dispatchDecision =
                    stationOutboundDecisionSupport.resolveOutboundDispatchDecision(
                            stationProtocol.getStationId(),
                            wrkMast,
                            outOrderList,
                            pathLenFactor
                    );
            Integer moveStaNo = dispatchDecision == null ? null : dispatchDecision.getTargetStationId();
            if (moveStaNo == null) {
                return;
            }
            DispatchLimitConfig limitConfig =
                    stationDispatchLoadSupport.getDispatchLimitConfig(stationProtocol.getStationId(), moveStaNo);
            int currentStationTaskCount = stationDispatchLoadSupport.countCurrentStationTask();
            LoadGuardState loadGuardState = stationDispatchLoadSupport.buildLoadGuardState(limitConfig);
            LoopHitResult loopHitResult =
                    stationDispatchLoadSupport.findPathLoopHit(
                            limitConfig,
                            stationProtocol.getStationId(),
                            moveStaNo,
                            loadGuardState,
                            wrkMast,
                            pathLenFactor
                    );
            if (stationDispatchLoadSupport.isDispatchBlocked(
                    limitConfig,
                    currentStationTaskCount,
                    loadGuardState,
                    loopHitResult.isThroughLoop())) {
                return;
            }
            StationCommand command = stationOutboundDecisionSupport.buildOutboundMoveCommand(
                    stationThread,
                    wrkMast,
                    stationProtocol.getStationId(),
                    moveStaNo,
                    pathLenFactor
            );
            if (command == null) {
                News.taskInfo(wrkMast.getWrkNo(), "获取输送线命令失败");
                return;
            }
            boolean offered = offerDevpCommandWithDedup(stationObjModel.getDeviceNo(), command, "crnStationOutExecute");
            if (!offered) {
                return;
            }
            if (stationMoveCoordinator != null) {
                stationMoveCoordinator.recordDispatch(
                        wrkMast.getWrkNo(),
                        stationProtocol.getStationId(),
                        "crnStationOutExecute",
                        command,
                        false
                );
            }
            markPendingDispatch(wrkMast.getWrkNo());
            News.info("输送站点出库命令已入设备执行链路,等待源站执行。站点号={},工作号={},命令数据={}",
                    stationProtocol.getStationId(), wrkMast.getWrkNo(), JSON.toJSONString(command));
            redisUtil.set(RedisKeyType.STATION_OUT_EXECUTE_LIMIT.key + stationProtocol.getStationId(), "lock", 5);
            loadGuardState.reserveLoopTask(loopHitResult.getLoopNo());
            stationDispatchLoadSupport.saveLoopLoadReserve(wrkMast.getWrkNo(), loopHitResult);
            dispatchCrnStationOutTask(wrkMast);
        } catch (Exception e) {
            e.printStackTrace();
        }
    }
    public void confirmPendingCrnStationOutDispatch(WrkMast wrkMast) {
        try {
            shouldStopAfterPendingDispatchCheck(wrkMast);
        } catch (Exception e) {
            e.printStackTrace();
        }
    }
    public void dispatchNextCrnStationOutTask(Integer sourceStationId) {
        try {
            if (sourceStationId == null) {
                return;
            }
            List<WrkMast> sameSourceTaskList = loadCrnOutboundCompleteTasksBySourceStation(sourceStationId);
            if (sameSourceTaskList.isEmpty()) {
                return;
            }
            WrkMast dispatchCandidate = null;
            int pendingTaskCount = 0;
            int dispatchableTaskCount = 0;
            for (WrkMast sameSourceTask : sameSourceTaskList) {
                if (sameSourceTask == null || sameSourceTask.getWrkNo() == null) {
                    continue;
                }
                if (hasPendingDispatch(sameSourceTask.getWrkNo())) {
                    pendingTaskCount++;
                    continue;
                }
                dispatchableTaskCount++;
                if (dispatchCandidate == null) {
                    dispatchCandidate = sameSourceTask;
                }
            }
            if (dispatchCandidate == null) {
                return;
            }
            if (dispatchableTaskCount > 1) {
                News.taskError(dispatchCandidate.getWrkNo(),
                        "出库异常:同一源站存在多笔待下发搬运完成任务,不下发命令。源站={},待下发数量={},待确认数量={}",
                        sourceStationId, dispatchableTaskCount, pendingTaskCount);
                return;
            }
            if (pendingTaskCount > 0 || sameSourceTaskList.size() > 1) {
                News.info("源站出库候选任务已确定。源站={},候选工作号={},待确认数量={},待下发数量={}",
                        sourceStationId,
                        dispatchCandidate.getWrkNo(),
                        pendingTaskCount,
                        dispatchableTaskCount);
            }
            dispatchCrnStationOutTask(dispatchCandidate);
        } catch (Exception e) {
            e.printStackTrace();
        }
    }
    private boolean shouldStopAfterPendingDispatchCheck(WrkMast wrkMast) {
        if (wrkMast == null || wrkMast.getWrkNo() == null) {
            return true;
        }
        Object pendingDispatchMarker = redisUtil.get(RedisKeyType.STATION_OUT_PENDING_DISPATCH_.key + wrkMast.getWrkNo());
        if (pendingDispatchMarker == null) {
            return false;
        }
        return processPendingDispatch(wrkMast, pendingDispatchMarker);
    }
    private boolean processPendingDispatch(WrkMast wrkMast, Object pendingDispatchMarker) {
        if (!Objects.equals(wrkMast.getWrkSts(), WrkStsType.OUTBOUND_RUN_COMPLETE.sts)) {
            clearPendingDispatch(wrkMast);
            return true;
        }
        StationObjModel sourceStationObjModel = getOutboundSourceStation(wrkMast);
        if (sourceStationObjModel == null
                || sourceStationObjModel.getDeviceNo() == null
                || sourceStationObjModel.getStationId() == null) {
            clearPendingDispatch(wrkMast);
            return true;
        }
        StationThread sourceStationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, sourceStationObjModel.getDeviceNo());
        if (sourceStationThread != null) {
            List<Integer> taskNoList = sourceStationThread.getAllTaskNoList();
            if (taskNoList != null && taskNoList.contains(wrkMast.getWrkNo())) {
                Date now = new Date();
                wrkMast.setWrkSts(WrkStsType.STATION_RUN.sts);
                wrkMast.setSystemMsg("");
                wrkMast.setIoTime(now);
                wrkMast.setModiTime(now);
                if (wrkMastService.updateById(wrkMast)) {
                    wrkAnalysisService.markOutboundStationStart(wrkMast, now);
                    notifyUtils.notify(String.valueOf(SlaveType.Devp), sourceStationObjModel.getDeviceNo(),
                            String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(),
                            NotifyMsgType.STATION_OUT_TASK_RUN, null);
                    clearPendingDispatch(wrkMast);
                    News.info("输送设备已发现任务号,任务转运行中。deviceNo={},源站={},工作号={}",
                            sourceStationObjModel.getDeviceNo(), sourceStationObjModel.getStationId(), wrkMast.getWrkNo());
                }
                return true;
            }
        }
        long createdAt;
        try {
            createdAt = Long.parseLong(String.valueOf(pendingDispatchMarker));
        } catch (Exception ignore) {
            createdAt = System.currentTimeMillis();
        }
        long pendingDiscoverTimeoutMs = resolvePendingDiscoverTimeoutMs();
        if (System.currentTimeMillis() - createdAt < pendingDiscoverTimeoutMs) {
            return true;
        }
        PendingDispatchGuardResult guardResult = evaluatePendingDispatchGuard(wrkMast, sourceStationObjModel, sourceStationThread);
        if (guardResult.keepPending()) {
            News.info("输送站点等待源站执行超时后继续保持等待。工作号={},源站={},原因={}",
                    wrkMast.getWrkNo(),
                    sourceStationObjModel.getStationId(),
                    guardResult.reason());
            markPendingDispatch(wrkMast.getWrkNo());
            return true;
        }
        clearPendingDispatch(wrkMast);
        News.warn("输送站点执行确认超时,且未发现有效活动链路,已释放重试资格。工作号={}", wrkMast.getWrkNo());
        return false;
    }
    public void dualCrnStationOutExecute(WrkMast wrkMast) {
@@ -313,14 +291,131 @@
        if (wrkMast == null || wrkMast.getSourceStaNo() == null) {
            return null;
        }
        BasStation basStation = basStationService.getById(wrkMast.getSourceStaNo());
        return getOutboundSourceStation(wrkMast.getSourceStaNo());
    }
    private StationObjModel getOutboundSourceStation(Integer sourceStationId) {
        if (sourceStationId == null) {
            return null;
        }
        BasStation basStation = basStationService.getById(sourceStationId);
        if (basStation == null || basStation.getDeviceNo() == null) {
            return null;
        }
        StationObjModel stationObjModel = new StationObjModel();
        stationObjModel.setStationId(wrkMast.getSourceStaNo());
        stationObjModel.setStationId(sourceStationId);
        stationObjModel.setDeviceNo(basStation.getDeviceNo());
        return stationObjModel;
    }
    private void dispatchCrnStationOutTask(WrkMast wrkMast) {
        if (wrkMast == null || wrkMast.getWrkNo() == null) {
            return;
        }
        StationObjModel stationObjModel = getOutboundSourceStation(wrkMast);
        if (stationObjModel == null || stationObjModel.getDeviceNo() == null || stationObjModel.getStationId() == null) {
            return;
        }
        StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, stationObjModel.getDeviceNo());
        if (stationThread == null) {
            return;
        }
        Map<Integer, StationProtocol> stationMap = stationThread.getStatusMap();
        StationProtocol stationProtocol = stationMap == null ? null : stationMap.get(stationObjModel.getStationId());
        if (stationProtocol == null) {
            return;
        }
        Object lock = redisUtil.get(RedisKeyType.STATION_OUT_EXECUTE_LIMIT.key + stationProtocol.getStationId());
        if (lock != null) {
            return;
        }
        if (!(stationProtocol.isAutoing()
                && stationProtocol.isLoading()
                && stationProtocol.getTaskNo() == 0)) {
            return;
        }
        Double pathLenFactor = stationOutboundDecisionSupport.resolveOutboundPathLenFactor(wrkMast);
        List<Integer> outOrderList = stationOutboundDecisionSupport.getAllOutOrderList();
        OutOrderDispatchDecision dispatchDecision =
                stationOutboundDecisionSupport.resolveOutboundDispatchDecision(
                        stationProtocol.getStationId(),
                        wrkMast,
                        outOrderList,
                        pathLenFactor
                );
        Integer moveStaNo = dispatchDecision == null ? null : dispatchDecision.getTargetStationId();
        if (moveStaNo == null) {
            return;
        }
        DispatchLimitConfig limitConfig =
                stationDispatchLoadSupport.getDispatchLimitConfig(stationProtocol.getStationId(), moveStaNo);
        int currentStationTaskCount = stationDispatchLoadSupport.countCurrentStationTask();
        LoadGuardState loadGuardState = stationDispatchLoadSupport.buildLoadGuardState(limitConfig);
        LoopHitResult loopHitResult =
                stationDispatchLoadSupport.findPathLoopHit(
                        limitConfig,
                        stationProtocol.getStationId(),
                        moveStaNo,
                        loadGuardState,
                        wrkMast,
                        pathLenFactor
                );
        if (stationDispatchLoadSupport.isDispatchBlocked(
                limitConfig,
                currentStationTaskCount,
                loadGuardState,
                loopHitResult.isThroughLoop())) {
            return;
        }
        StationCommand command = stationOutboundDecisionSupport.buildOutboundMoveCommand(
                stationThread,
                wrkMast,
                stationProtocol.getStationId(),
                moveStaNo,
                pathLenFactor
        );
        if (command == null) {
            News.taskInfo(wrkMast.getWrkNo(), "获取输送线命令失败");
            return;
        }
        boolean offered = offerDevpCommandWithDedup(stationObjModel.getDeviceNo(), command, "crnStationOutExecute");
        if (!offered) {
            return;
        }
        if (stationMoveCoordinator != null) {
            stationMoveCoordinator.recordDispatch(
                    wrkMast.getWrkNo(),
                    stationProtocol.getStationId(),
                    "crnStationOutExecute",
                    command,
                    false
            );
        }
        markPendingDispatch(wrkMast.getWrkNo());
        News.info("输送站点出库命令已入设备执行链路,等待源站执行。站点号={},工作号={},命令数据={}",
                stationProtocol.getStationId(), wrkMast.getWrkNo(), JSON.toJSONString(command));
        redisUtil.set(RedisKeyType.STATION_OUT_EXECUTE_LIMIT.key + stationProtocol.getStationId(), "lock", 5);
        loadGuardState.reserveLoopTask(loopHitResult.getLoopNo());
        stationDispatchLoadSupport.saveLoopLoadReserve(wrkMast.getWrkNo(), loopHitResult);
    }
    private List<WrkMast> loadCrnOutboundCompleteTasksBySourceStation(Integer sourceStationId) {
        if (sourceStationId == null) {
            return new ArrayList<>();
        }
        return wrkMastService.list(new QueryWrapper<WrkMast>()
                .eq("wrk_sts", WrkStsType.OUTBOUND_RUN_COMPLETE.sts)
                .eq("source_sta_no", sourceStationId)
                .isNotNull("crn_no")
                .orderByAsc("io_time", "wrk_no"));
    }
    private boolean hasPendingDispatch(Integer wrkNo) {
@@ -341,6 +436,13 @@
        redisUtil.del(RedisKeyType.STATION_OUT_PENDING_DISPATCH_.key + wrkNo);
    }
    private void clearPendingDispatch(WrkMast wrkMast) {
        if (wrkMast == null || wrkMast.getWrkNo() == null) {
            return;
        }
        clearPendingDispatch(wrkMast.getWrkNo());
    }
    private PendingDispatchGuardResult evaluatePendingDispatchGuard(WrkMast wrkMast,
                                                                    StationObjModel stationObjModel,
                                                                    StationThread stationThread) {