#预调度堆垛机2

Junjie

18 小时以前 cc5b5daacf92ac5601370c50463237b34b7ba78f

 src/main/java/com/zy/asrs/task/InboundCrnMoveDispatchScheduler.java

@@ -18,16 +18,19 @@
import com.zy.core.enums.WrkStsType;
import com.zy.core.model.StationObjModel;
import com.zy.core.model.protocol.StationProtocol;
import com.zy.core.move.StationMoveCoordinator;
import com.zy.core.move.StationMoveSession;
import com.zy.core.thread.StationThread;
import com.zy.core.utils.CrnOperateProcessUtils;
import com.zy.common.utils.RedisUtil;
import com.zy.core.enums.RedisKeyType;
import org.springframework.scheduling.annotation.Scheduled;
import org.springframework.stereotype.Component;

import java.util.Comparator;
import java.util.HashMap;
import java.util.List;
import java.util.Map;
import java.util.Objects;
import java.util.stream.Collectors;

@Component
public class InboundCrnMoveDispatchScheduler {
@@ -37,20 +40,20 @@
    private final CommonService commonService;
    private final BasCrnpService basCrnpService;
    private final CrnOperateProcessUtils crnOperateProcessUtils;
    private final StationMoveCoordinator stationMoveCoordinator;
    private final RedisUtil redisUtil;

    public InboundCrnMoveDispatchScheduler(WrkMastService wrkMastService,
                                           BasStationService basStationService,
                                           CommonService commonService,
                                           BasCrnpService basCrnpService,
                                           CrnOperateProcessUtils crnOperateProcessUtils,
                                           StationMoveCoordinator stationMoveCoordinator) {
                                           RedisUtil redisUtil) {
        this.wrkMastService = wrkMastService;
        this.basStationService = basStationService;
        this.commonService = commonService;
        this.basCrnpService = basCrnpService;
        this.crnOperateProcessUtils = crnOperateProcessUtils;
        this.stationMoveCoordinator = stationMoveCoordinator;
        this.redisUtil = redisUtil;
    }

    @Scheduled(fixedDelay = 1000L)
@@ -108,25 +111,15 @@
            return;
        }

        // 同堆垛机没有未完成出库任务时，优先直接到当前入库任务取货位等待。
        if (!hasPendingOutboundTask(crnNo)) {
        // 同堆垛机没有需要参与当前调度判断的出库任务时，优先直接到当前入库任务取货位等待。
        if (!hasBlockingOutboundTask(crnNo)) {
            boolean dispatched = crnOperateProcessUtils.dispatchCrnMove(crnNo, inboundPickupLocNo);
            if (dispatched) {
                News.info("检测到仅有入库任务，已触发堆垛机直接移动到入库任务取货位等待，工作号={}，堆垛机号={}，取货位={}",
                        wrkMast.getWrkNo(), crnNo, inboundPickupLocNo);
            }
            return;
        }

        StationMoveSession session = stationMoveCoordinator == null ? null : stationMoveCoordinator.loadSession(wrkMast.getWrkNo());
        if (!isInboundCrnMoveDispatchWindow(wrkMast, session)) {
            return;
        }

        boolean dispatched = crnOperateProcessUtils.dispatchCrnMove(crnNo, inboundPickupLocNo);
        if (dispatched) {
            News.info("入库任务即将到达取货位，已触发堆垛机预移车，工作号={}，堆垛机号={}，取货位={}",
                    wrkMast.getWrkNo(), crnNo, inboundPickupLocNo);
        } else {
            News.taskInfo(wrkMast.getWrkNo(), "当前存在阻塞入库预移车的出库任务，暂不触发堆垛机预移车");
        }
    }

@@ -146,11 +139,11 @@
        return null;
    }

    private boolean hasPendingOutboundTask(Integer crnNo) {
    private boolean hasBlockingOutboundTask(Integer crnNo) {
        if (crnNo == null) {
            return false;
        }
        return wrkMastService.count(new QueryWrapper<WrkMast>()
        List<WrkMast> pendingOutboundTasks = wrkMastService.list(new QueryWrapper<WrkMast>()
                .eq("crn_no", crnNo)
                .eq("io_type", WrkIoType.OUT.id)
                .in("wrk_sts",
@@ -159,27 +152,78 @@
                        WrkStsType.OUTBOUND_RUN_COMPLETE.sts,
                        WrkStsType.STATION_RUN.sts,
                        WrkStsType.STATION_RUN_COMPLETE.sts,
                        WrkStsType.OUTBOUND_MANUAL.sts)) > 0;
                        WrkStsType.OUTBOUND_MANUAL.sts)
                .orderByAsc("wrk_no"));
        if (pendingOutboundTasks == null || pendingOutboundTasks.isEmpty()) {
            return false;
        }

        // 非批次任务或缺少批次序号的任务仍按原逻辑处理，避免放宽到无法确认执行顺序的出库任务。
        boolean hasNonBatchTask = pendingOutboundTasks.stream().anyMatch(task -> !isBatchTaskWithSeq(task));
        if (hasNonBatchTask) {
            return true;
        }

        return pendingOutboundTasks.stream()
                .filter(this::isBatchTaskWithSeq)
                .filter(task -> isWithinCurrentBatchExecuteWindow(task, pendingOutboundTasks))
                .filter(this::isCrnMoveBlockingOutboundTask)
                .findAny()
                .isPresent();
    }

    private boolean isInboundCrnMoveDispatchWindow(WrkMast wrkMast, StationMoveSession session) {
        if (wrkMast == null || session == null || !session.isActive() || wrkMast.getStaNo() == null) {
    private boolean isBatchTaskWithSeq(WrkMast wrkMast) {
        return wrkMast != null
                && Objects.equals(wrkMast.getIoType(), WrkIoType.OUT.id)
                && !Cools.isEmpty(wrkMast.getBatch())
                && wrkMast.getBatchSeq() != null;
    }

    private boolean isCrnMoveBlockingOutboundTask(WrkMast wrkMast) {
        if (wrkMast == null || wrkMast.getWrkSts() == null) {
            return false;
        }
        List<Integer> fullPathStationIds = session.getFullPathStationIds();
        Integer currentStationId = session.getCurrentStationId();
        if (fullPathStationIds == null || fullPathStationIds.isEmpty() || currentStationId == null) {
        return Objects.equals(wrkMast.getWrkSts(), WrkStsType.NEW_OUTBOUND.sts)
                || Objects.equals(wrkMast.getWrkSts(), WrkStsType.OUTBOUND_RUN.sts)
                || Objects.equals(wrkMast.getWrkSts(), WrkStsType.OUTBOUND_MANUAL.sts);
    }

    private boolean isWithinCurrentBatchExecuteWindow(WrkMast wrkMast, List<WrkMast> pendingOutboundTasks) {
        if (!isBatchTaskWithSeq(wrkMast) || pendingOutboundTasks == null || pendingOutboundTasks.isEmpty()) {
            return false;
        }
        int currentIndex = fullPathStationIds.lastIndexOf(currentStationId);
        if (currentIndex < 0 || currentIndex >= fullPathStationIds.size() - 1) {
        int batchRunningLimit = getSystemConfigInt("crnOutBatchRunningLimit", 5);
        if (batchRunningLimit <= 0) {
            return true;
        }
        List<WrkMast> sameBatchTasks = pendingOutboundTasks.stream()
                .filter(this::isBatchTaskWithSeq)
                .filter(task -> Objects.equals(task.getBatch(), wrkMast.getBatch()))
                .sorted(Comparator.comparing(WrkMast::getBatchSeq).thenComparing(WrkMast::getWrkNo))
                .collect(Collectors.toList());
        if (sameBatchTasks.isEmpty()) {
            return false;
        }
        int remainingStationCount = fullPathStationIds.size() - currentIndex - 1;
        if (remainingStationCount != 1) {
            return false;
        int windowSize = Math.min(batchRunningLimit, sameBatchTasks.size());
        for (int i = 0; i < windowSize; i++) {
            WrkMast current = sameBatchTasks.get(i);
            if (current != null && Objects.equals(current.getWrkNo(), wrkMast.getWrkNo())) {
                return true;
            }
        }
        Integer nextStationId = fullPathStationIds.get(currentIndex + 1);
        return Objects.equals(nextStationId, wrkMast.getStaNo());
        return false;
    }

    private int getSystemConfigInt(String code, int defaultValue) {
        Object systemConfigMapObj = redisUtil == null ? null : redisUtil.get(RedisKeyType.SYSTEM_CONFIG_MAP.key);
        if (!(systemConfigMapObj instanceof HashMap)) {
            return defaultValue;
        }
        try {
            HashMap<String, String> systemConfigMap = (HashMap<String, String>) systemConfigMapObj;
            return Integer.parseInt(systemConfigMap.getOrDefault(code, String.valueOf(defaultValue)));
        } catch (Exception ignore) {
            return defaultValue;
        }
    }
}