#

Junjie

20 小时以前 be80eee431afc1b9273ed0521b7f9f824b56c4df

 src/main/java/com/zy/core/utils/StationOperateProcessUtils.java

@@ -7,6 +7,7 @@
import com.core.common.Cools;
import com.core.exception.CoolException;
import com.zy.asrs.domain.enums.NotifyMsgType;
import com.zy.asrs.domain.path.StationPathResolvedPolicy;
import com.zy.asrs.domain.vo.StationCycleCapacityVo;
import com.zy.asrs.domain.vo.StationCycleLoopVo;
import com.zy.asrs.entity.*;
@@ -36,6 +37,9 @@
public class StationOperateProcessUtils {
    private static final int LOOP_LOAD_RESERVE_EXPIRE_SECONDS = 120;
    private static final int OUT_ORDER_DISPATCH_LIMIT_SECONDS = 10;
    private static final int STATION_IDLE_RECOVER_SECONDS = 10;
    private static final int STATION_IDLE_RECOVER_LIMIT_SECONDS = 10;
    private static final int STATION_IDLE_TRACK_EXPIRE_SECONDS = 60 * 60;

    @Autowired
    private BasDevpService basDevpService;
@@ -57,13 +61,17 @@
    private BasStationService basStationService;
    @Autowired
    private StationCycleCapacityService stationCycleCapacityService;
    @Autowired
    private StationPathPolicyService stationPathPolicyService;
    @Autowired
    private BasStationOptService basStationOptService;

    //执行输送站点入库任务
    public synchronized void stationInExecute() {
        try {
            DispatchLimitConfig limitConfig = getDispatchLimitConfig();
            DispatchLimitConfig baseLimitConfig = getDispatchLimitConfig(null, null);
            int[] currentStationTaskCountRef = new int[]{countCurrentStationTask()};
            LoadGuardState loadGuardState = buildLoadGuardState(limitConfig);
            LoadGuardState loadGuardState = buildLoadGuardState(baseLimitConfig);

            List<BasDevp> basDevps = basDevpService.list(new QueryWrapper<>());
            for (BasDevp basDevp : basDevps) {
@@ -119,6 +127,7 @@
                            continue;
                        }

                        DispatchLimitConfig limitConfig = getDispatchLimitConfig(stationProtocol.getStationId(), targetStationId);
                        LoopHitResult loopHitResult = findPathLoopHit(limitConfig, stationProtocol.getStationId(), targetStationId, loadGuardState);

                        if (isDispatchBlocked(limitConfig, currentStationTaskCountRef[0], loadGuardState, loopHitResult.isThroughLoop())) {
@@ -154,9 +163,9 @@
    //执行堆垛机输送站点出库任务
    public synchronized void crnStationOutExecute() {
        try {
            DispatchLimitConfig limitConfig = getDispatchLimitConfig();
            DispatchLimitConfig baseLimitConfig = getDispatchLimitConfig(null, null);
            int[] currentStationTaskCountRef = new int[]{countCurrentStationTask()};
            LoadGuardState loadGuardState = buildLoadGuardState(limitConfig);
            LoadGuardState loadGuardState = buildLoadGuardState(baseLimitConfig);

            List<WrkMast> wrkMasts = wrkMastService.list(new QueryWrapper<WrkMast>()
                    .eq("wrk_sts", WrkStsType.OUTBOUND_RUN_COMPLETE.sts)
@@ -200,6 +209,7 @@
                            true
                    );

                    DispatchLimitConfig limitConfig = getDispatchLimitConfig(stationProtocol.getStationId(), moveStaNo);
                    LoopHitResult loopHitResult = findPathLoopHit(limitConfig, stationProtocol.getStationId(), moveStaNo, loadGuardState);

                    if (isDispatchBlocked(limitConfig, currentStationTaskCountRef[0], loadGuardState, loopHitResult.isThroughLoop())) {
@@ -514,6 +524,36 @@
        }
    }

    //检测输送站点任务停留超时后重新计算路径
    public synchronized void checkStationIdleRecover() {
        try {
            List<BasDevp> basDevps = basDevpService.list(new QueryWrapper<>());
            List<Integer> outOrderList = new ArrayList<>();
            for (BasDevp basDevp : basDevps) {
                outOrderList.addAll(basDevp.getOutOrderIntList());
            }
            for (BasDevp basDevp : basDevps) {
                StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
                if (stationThread == null) {
                    continue;
                }

                List<StationProtocol> list = stationThread.getStatus();
                for (StationProtocol stationProtocol : list) {
                    if (stationProtocol.isAutoing()
                            && stationProtocol.isLoading()
                            && stationProtocol.getTaskNo() > 0
                            && !stationProtocol.isRunBlock()
                    ) {
                        checkStationIdleRecover(basDevp, stationThread, stationProtocol, outOrderList);
                    }
                }
            }
        } catch (Exception e) {
            e.printStackTrace();
        }
    }

    //获取输送线任务数量
    public synchronized int getCurrentStationTaskCount() {
        return countCurrentStationTask();
@@ -807,6 +847,164 @@
        redisUtil.del(RedisKeyType.WATCH_CIRCLE_STATION_.key + wrkNo);
    }

    private void checkStationIdleRecover(BasDevp basDevp,
                                         StationThread stationThread,
                                         StationProtocol stationProtocol,
                                         List<Integer> outOrderList) {
        if (stationProtocol == null || stationProtocol.getTaskNo() == null || stationProtocol.getTaskNo() <= 0) {
            return;
        }
        if (!Objects.equals(stationProtocol.getStationId(), stationProtocol.getTargetStaNo())) {
            return;
        }

        StationTaskIdleTrack idleTrack = touchStationTaskIdleTrack(stationProtocol.getTaskNo(), stationProtocol.getStationId());
        if (idleTrack == null || !idleTrack.isTimeout(STATION_IDLE_RECOVER_SECONDS)) {
            return;
        }

        WrkMast wrkMast = wrkMastService.selectByWorkNo(stationProtocol.getTaskNo());
        if (!canRecoverIdleStationTask(wrkMast, stationProtocol.getStationId())) {
            return;
        }

        Object lock = redisUtil.get(RedisKeyType.CHECK_STATION_IDLE_RECOVER_LIMIT_.key + stationProtocol.getTaskNo());
        if (lock != null) {
            return;
        }

        if (hasFollowUpMoveCommandAfterStay(idleTrack, stationProtocol.getTaskNo(), stationProtocol.getStationId())) {
            return;
        }

        Integer moveStaNo = resolveIdleRecoverTarget(stationProtocol, wrkMast, outOrderList);
        if (moveStaNo == null || Objects.equals(moveStaNo, stationProtocol.getStationId())) {
            return;
        }

        redisUtil.set(RedisKeyType.CHECK_STATION_IDLE_RECOVER_LIMIT_.key + stationProtocol.getTaskNo(), "lock", STATION_IDLE_RECOVER_LIMIT_SECONDS);

        StationCommand command = stationThread.getCommand(
                StationCommandType.MOVE,
                wrkMast.getWrkNo(),
                stationProtocol.getStationId(),
                moveStaNo,
                0
        );
        if (command == null) {
            News.taskInfo(wrkMast.getWrkNo(), "站点任务停留超时后重算路径失败，当前站点={}，目标站点={}", stationProtocol.getStationId(), moveStaNo);
            return;
        }

        MessageQueue.offer(SlaveType.Devp, basDevp.getDevpNo(), new Task(2, command));
        saveStationTaskIdleTrack(new StationTaskIdleTrack(wrkMast.getWrkNo(), stationProtocol.getStationId(), System.currentTimeMillis()));
        News.info("输送站点任务停留{}秒未运行，已重新计算路径并重启运行，站点号={}，目标站={}，工作号={}，命令数据={}",
                STATION_IDLE_RECOVER_SECONDS, stationProtocol.getStationId(), moveStaNo, wrkMast.getWrkNo(), JSON.toJSONString(command));
    }

    private boolean canRecoverIdleStationTask(WrkMast wrkMast, Integer currentStationId) {
        if (wrkMast == null || currentStationId == null || wrkMast.getStaNo() == null) {
            return false;
        }
        if (Objects.equals(currentStationId, wrkMast.getStaNo())) {
            return false;
        }
        return Objects.equals(wrkMast.getWrkSts(), WrkStsType.INBOUND_DEVICE_RUN.sts)
                || Objects.equals(wrkMast.getWrkSts(), WrkStsType.STATION_RUN.sts);
    }

    private Integer resolveIdleRecoverTarget(StationProtocol stationProtocol,
                                             WrkMast wrkMast,
                                             List<Integer> outOrderList) {
        if (stationProtocol == null || wrkMast == null) {
            return null;
        }
        Integer currentStationId = stationProtocol.getStationId();
        if (currentStationId == null) {
            return null;
        }
        if (Objects.equals(wrkMast.getWrkSts(), WrkStsType.STATION_RUN.sts)) {
            return resolveDispatchOutOrderTarget(currentStationId, wrkMast.getStaNo(), outOrderList, true);
        }
        return wrkMast.getStaNo();
    }

    private boolean hasFollowUpMoveCommandAfterStay(StationTaskIdleTrack idleTrack,
                                                    Integer taskNo,
                                                    Integer stationId) {
        if (idleTrack == null || taskNo == null || stationId == null || idleTrack.firstSeenTime == null) {
            return false;
        }
        if (basStationOptService == null) {
            return false;
        }

        List<BasStationOpt> optList;
        try {
            optList = basStationOptService.list(new QueryWrapper<BasStationOpt>()
                    .select("id", "target_station_id")
                    .eq("task_no", taskNo)
                    .eq("source_station_id", stationId)
                    .eq("mode", String.valueOf(StationCommandType.MOVE))
                    .eq("send", 1)
                    .ge("send_time", new Date(idleTrack.firstSeenTime))
                    .orderByDesc("send_time")
                    .last("limit 3"));
        } catch (Exception e) {
            return false;
        }

        if (optList == null || optList.isEmpty()) {
            return false;
        }

        for (BasStationOpt opt : optList) {
            if (opt != null && opt.getTargetStationId() != null && !Objects.equals(opt.getTargetStationId(), stationId)) {
                return true;
            }
        }
        return false;
    }

    private StationTaskIdleTrack touchStationTaskIdleTrack(Integer taskNo, Integer stationId) {
        if (taskNo == null || taskNo <= 0 || stationId == null) {
            return null;
        }
        long now = System.currentTimeMillis();
        StationTaskIdleTrack idleTrack = getStationTaskIdleTrack(taskNo);
        if (idleTrack == null || !Objects.equals(idleTrack.stationId, stationId)) {
            idleTrack = new StationTaskIdleTrack(taskNo, stationId, now);
            saveStationTaskIdleTrack(idleTrack);
        }
        return idleTrack;
    }

    private StationTaskIdleTrack getStationTaskIdleTrack(Integer taskNo) {
        if (taskNo == null || taskNo <= 0) {
            return null;
        }
        Object obj = redisUtil.get(RedisKeyType.STATION_TASK_IDLE_TRACK_.key + taskNo);
        if (obj == null) {
            return null;
        }
        try {
            return JSON.parseObject(obj.toString(), StationTaskIdleTrack.class);
        } catch (Exception e) {
            return null;
        }
    }

    private void saveStationTaskIdleTrack(StationTaskIdleTrack idleTrack) {
        if (idleTrack == null || idleTrack.taskNo == null || idleTrack.taskNo <= 0) {
            return;
        }
        redisUtil.set(
                RedisKeyType.STATION_TASK_IDLE_TRACK_.key + idleTrack.taskNo,
                JSON.toJSONString(idleTrack, SerializerFeature.DisableCircularReferenceDetect),
                STATION_IDLE_TRACK_EXPIRE_SECONDS
        );
    }

    public Integer getOutStationBatchSeq(List<NavigateNode> pathList, Integer searchStationId, String searchBatch) {
        List<Integer> checkList = new ArrayList<>();
        for (int i = pathList.size() - 1; i >= 0; i--) {
@@ -906,7 +1104,8 @@
        }

        state.totalStationCount = toNonNegative(capacityVo.getTotalStationCount());
        state.projectedTaskStationCount = toNonNegative(capacityVo.getTaskStationCount());
        Integer occupiedStationCount = capacityVo.getOccupiedStationCount();
        state.projectedTaskStationCount = toNonNegative(occupiedStationCount != null ? occupiedStationCount : capacityVo.getTaskStationCount());

        List<StationCycleLoopVo> loopList = capacityVo.getLoopList();
        if (loopList != null) {
@@ -999,23 +1198,31 @@
        redisUtil.expire(RedisKeyType.STATION_CYCLE_LOAD_RESERVE.key, LOOP_LOAD_RESERVE_EXPIRE_SECONDS);
    }

    private DispatchLimitConfig getDispatchLimitConfig() {
    private DispatchLimitConfig getDispatchLimitConfig(Integer startStationId, Integer endStationId) {
        DispatchLimitConfig config = new DispatchLimitConfig();
        Object systemConfigMapObj = redisUtil.get(RedisKeyType.SYSTEM_CONFIG_MAP.key);
        if (!(systemConfigMapObj instanceof Map)) {
            return config;
        if (systemConfigMapObj instanceof Map) {
            Map<?, ?> systemConfigMap = (Map<?, ?>) systemConfigMapObj;
            config.circleMaxLoadLimit = parseLoadLimit(getConfigValue(systemConfigMap, "circleMaxLoadLimit"), config.circleMaxLoadLimit);
            String loopModeValue = getConfigValue(systemConfigMap, "circleLoopModeEnable");
            if (isBlank(loopModeValue)) {
                loopModeValue = getConfigValue(systemConfigMap, "circleModeEnable");
            }
            if (isBlank(loopModeValue)) {
                loopModeValue = getConfigValue(systemConfigMap, "isCircleMode");
            }
            config.loopModeEnable = parseBoolean(loopModeValue, config.loopModeEnable);
        }
        Map<?, ?> systemConfigMap = (Map<?, ?>) systemConfigMapObj;

        config.circleMaxLoadLimit = parseLoadLimit(getConfigValue(systemConfigMap, "circleMaxLoadLimit"), config.circleMaxLoadLimit);
        String loopModeValue = getConfigValue(systemConfigMap, "circleLoopModeEnable");
        if (isBlank(loopModeValue)) {
            loopModeValue = getConfigValue(systemConfigMap, "circleModeEnable");
        if (stationPathPolicyService != null && startStationId != null && endStationId != null) {
            try {
                StationPathResolvedPolicy resolvedPolicy = stationPathPolicyService.resolvePolicy(startStationId, endStationId);
                if (resolvedPolicy != null && resolvedPolicy.getProfileConfig() != null) {
                    config.circleMaxLoadLimit = parseLoadLimit(String.valueOf(resolvedPolicy.getProfileConfig().getCircleMaxLoadLimit()), config.circleMaxLoadLimit);
                }
            } catch (Exception ignore) {
            }
        }
        if (isBlank(loopModeValue)) {
            loopModeValue = getConfigValue(systemConfigMap, "isCircleMode");
        }
        config.loopModeEnable = parseBoolean(loopModeValue, config.loopModeEnable);

        return config;
    }
@@ -1156,4 +1363,25 @@
        }
    }

    private static class StationTaskIdleTrack {
        private Integer taskNo;
        private Integer stationId;
        private Long firstSeenTime;

        private StationTaskIdleTrack() {}

        private StationTaskIdleTrack(Integer taskNo, Integer stationId, Long firstSeenTime) {
            this.taskNo = taskNo;
            this.stationId = stationId;
            this.firstSeenTime = firstSeenTime;
        }

        private boolean isTimeout(int seconds) {
            if (firstSeenTime == null) {
                return false;
            }
            return System.currentTimeMillis() - firstSeenTime >= seconds * 1000L;
        }
    }

}