#站点运行优化

Junjie

2026-04-13 b8640dc78123f4be2483feed2f48b9183983f51f

 src/main/java/com/zy/core/thread/impl/v5/StationV5StatusReader.java

@@ -17,22 +17,28 @@
import com.zy.core.model.protocol.StationProtocol;
import com.zy.core.network.ZyStationConnectDriver;
import com.zy.core.network.entity.ZyStationStatusEntity;
import com.zy.core.task.DeviceAsyncLogPublisher;
import com.zy.core.thread.support.RecentStationArrivalTracker;
import com.zy.core.thread.support.StationErrLogSupport;
import com.zy.core.utils.DeviceLogRedisKeyBuilder;
import com.zy.core.thread.support.StationTaskLocationRegistry;

import java.text.MessageFormat;
import java.util.ArrayList;
import java.util.Date;
import java.util.HashMap;
import java.util.LinkedHashSet;
import java.util.List;
import java.util.Map;

public class StationV5StatusReader {

    private final DeviceConfig deviceConfig;
    private final RedisUtil redisUtil;
    private final RecentStationArrivalTracker recentArrivalTracker;
    private final DeviceAsyncLogPublisher devpAsyncLogPublisher;
    private final StationTaskLocationRegistry stationTaskLocationRegistry;
    private final List<StationProtocol> statusList = new ArrayList<>();
    private final Map<Integer, StationProtocol> statusMap = new HashMap<>();
    private volatile List<Integer> taskNoList = new ArrayList<>();
    private boolean initialized = false;
    private long deviceDataLogTime = System.currentTimeMillis();
@@ -43,6 +49,8 @@
        this.deviceConfig = deviceConfig;
        this.redisUtil = redisUtil;
        this.recentArrivalTracker = recentArrivalTracker;
        this.devpAsyncLogPublisher = SpringUtils.getBean(DeviceAsyncLogPublisher.class);
        this.stationTaskLocationRegistry = SpringUtils.getBean(StationTaskLocationRegistry.class);
    }

    public void readStatus(ZyStationConnectDriver zyStationConnectDriver) {
@@ -71,73 +79,111 @@
                StationProtocol stationProtocol = new StationProtocol();
                stationProtocol.setStationId(entity.getStationId());
                statusList.add(stationProtocol);
                statusMap.put(entity.getStationId(), stationProtocol);
            }
            initialized = true;
        }

        int deviceLogCollectTime = initialized ? Utils.getDeviceLogCollectTime() : 200;
        List<ZyStationStatusEntity> zyStationStatusEntities = zyStationConnectDriver.getStatus();
        if (zyStationStatusEntities == null || zyStationStatusEntities.isEmpty()) {
            return;
        }
        LinkedHashSet<Integer> taskNoSet = new LinkedHashSet<>();
        LinkedHashSet<Integer> loadingTaskNoSet = new LinkedHashSet<>();
        long observeAt = System.currentTimeMillis();
        for (ZyStationStatusEntity statusEntity : zyStationStatusEntities) {
            for (StationProtocol stationProtocol : statusList) {
                if (stationProtocol.getStationId().equals(statusEntity.getStationId())) {
                    stationProtocol.setTaskNo(statusEntity.getTaskNo());
                    stationProtocol.setTargetStaNo(statusEntity.getTargetStaNo());
                    stationProtocol.setAutoing(statusEntity.isAutoing());
                    stationProtocol.setLoading(statusEntity.isLoading());
                    stationProtocol.setInEnable(statusEntity.isInEnable());
                    stationProtocol.setOutEnable(statusEntity.isOutEnable());
                    stationProtocol.setEmptyMk(statusEntity.isEmptyMk());
                    stationProtocol.setFullPlt(statusEntity.isFullPlt());
                    stationProtocol.setPalletHeight(statusEntity.getPalletHeight());
                    stationProtocol.setError(statusEntity.getError());
                    stationProtocol.setErrorMsg(statusEntity.getErrorMsg());
                    stationProtocol.setBarcode(statusEntity.getBarcode());
                    stationProtocol.setRunBlock(statusEntity.isRunBlock());
                    stationProtocol.setEnableIn(statusEntity.isEnableIn());
                    stationProtocol.setWeight(statusEntity.getWeight());
                    stationProtocol.setTaskWriteIdx(statusEntity.getTaskWriteIdx());
                    stationProtocol.setTaskBufferItems(statusEntity.getTaskBufferItems());
                    stationProtocol.setIoMode(statusEntity.getIoMode());
                    stationProtocol.setInBarcodeError(statusEntity.isInBarcodeError());
                    if (statusEntity.getTaskNo() != null && statusEntity.getTaskNo() > 0) {
                        taskNoSet.add(statusEntity.getTaskNo());
                    }
                    if (statusEntity.getTaskBufferItems() != null) {
                        statusEntity.getTaskBufferItems().forEach(item -> {
                            Integer bufferTaskNo = item == null ? null : item.getTaskNo();
                            if (bufferTaskNo != null && bufferTaskNo > 0) {
                                taskNoSet.add(bufferTaskNo);
                            }
                        });
                    }
                    recentArrivalTracker.observe(statusEntity.getStationId(), statusEntity.getTaskNo(), statusEntity.isLoading());
            if (statusEntity == null || statusEntity.getStationId() == null) {
                continue;
            }
            StationProtocol stationProtocol = statusMap.get(statusEntity.getStationId());
            if (stationProtocol == null) {
                continue;
            }
            stationProtocol.setTaskNo(statusEntity.getTaskNo());
            stationProtocol.setTargetStaNo(statusEntity.getTargetStaNo());
            stationProtocol.setAutoing(statusEntity.isAutoing());
            stationProtocol.setLoading(statusEntity.isLoading());
            stationProtocol.setInEnable(statusEntity.isInEnable());
            stationProtocol.setOutEnable(statusEntity.isOutEnable());
            stationProtocol.setEmptyMk(statusEntity.isEmptyMk());
            stationProtocol.setFullPlt(statusEntity.isFullPlt());
            stationProtocol.setPalletHeight(statusEntity.getPalletHeight());
            stationProtocol.setError(statusEntity.getError());
            stationProtocol.setErrorMsg(statusEntity.getErrorMsg());
            stationProtocol.setBarcode(statusEntity.getBarcode());
            stationProtocol.setRunBlock(statusEntity.isRunBlock());
            stationProtocol.setEnableIn(statusEntity.isEnableIn());
            stationProtocol.setWeight(statusEntity.getWeight());
            stationProtocol.setTaskWriteIdx(statusEntity.getTaskWriteIdx());
            stationProtocol.setTaskBufferItems(statusEntity.getTaskBufferItems());
            stationProtocol.setIoMode(statusEntity.getIoMode());
            stationProtocol.setInBarcodeError(statusEntity.isInBarcodeError());
            if (statusEntity.getTaskNo() != null && statusEntity.getTaskNo() > 0) {
                taskNoSet.add(statusEntity.getTaskNo());
                if (statusEntity.isLoading()) {
                    loadingTaskNoSet.add(statusEntity.getTaskNo());
                }

                if (!Cools.isEmpty(stationProtocol.getSystemWarning())) {
                    if (stationProtocol.isAutoing() && !stationProtocol.isLoading()) {
                        stationProtocol.setSystemWarning("");
            }
            if (statusEntity.getTaskBufferItems() != null) {
                statusEntity.getTaskBufferItems().forEach(item -> {
                    Integer bufferTaskNo = item == null ? null : item.getTaskNo();
                    if (bufferTaskNo != null && bufferTaskNo > 0) {
                        taskNoSet.add(bufferTaskNo);
                    }
                }
                });
            }
            recentArrivalTracker.observe(statusEntity.getStationId(), statusEntity.getTaskNo(), statusEntity.isLoading());
            syncTaskLocation(statusEntity, observeAt);
            if (!Cools.isEmpty(stationProtocol.getSystemWarning())
                    && stationProtocol.isAutoing()
                    && !stationProtocol.isLoading()) {
                stationProtocol.setSystemWarning("");
            }
        }
        taskNoList = new ArrayList<>(taskNoSet);
        if (stationTaskLocationRegistry != null) {
            stationTaskLocationRegistry.cleanupByDevice(deviceConfig.getDeviceNo(), loadingTaskNoSet);
        }

        OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",
                DateUtils.convert(new Date()), deviceConfig.getDeviceNo()));
        StationErrLogSupport.sync(deviceConfig, redisUtil, statusList);

        if (System.currentTimeMillis() - deviceDataLogTime > deviceLogCollectTime) {
            DeviceDataLog deviceDataLog = new DeviceDataLog();
            deviceDataLog.setOriginData(JSON.toJSONString(zyStationStatusEntities));
            deviceDataLog.setWcsData(JSON.toJSONString(statusList));
            deviceDataLog.setType(String.valueOf(SlaveType.Devp));
            deviceDataLog.setDeviceNo(deviceConfig.getDeviceNo());
            deviceDataLog.setCreateTime(new Date());

            redisUtil.set(DeviceLogRedisKeyBuilder.build(deviceDataLog), deviceDataLog, 60 * 60 * 24);
            Date createTime = new Date();
            HashMap<Integer, ZyStationStatusEntity> originDataMap = buildStationStatusMap(zyStationStatusEntities);
            for (int i = 0; i < statusList.size(); i++) {
                StationProtocol stationProtocol = statusList.get(i);
                if (stationProtocol == null || stationProtocol.getStationId() == null) {
                    continue;
                }
                DeviceDataLog deviceDataLog = new DeviceDataLog();
                ZyStationStatusEntity originEntity = originDataMap.get(stationProtocol.getStationId());
                deviceDataLog.setOriginData(originEntity == null ? null : JSON.toJSONString(originEntity));
                deviceDataLog.setWcsData(JSON.toJSONString(stationProtocol));
                deviceDataLog.setType(String.valueOf(SlaveType.Devp));
                deviceDataLog.setDeviceNo(deviceConfig.getDeviceNo());
                deviceDataLog.setStationId(stationProtocol.getStationId());
                deviceDataLog.setCreateTime(createTime);
                devpAsyncLogPublisher.publishLatest(deviceDataLog);
            }
            deviceDataLogTime = System.currentTimeMillis();
        }
    }

    private HashMap<Integer, ZyStationStatusEntity> buildStationStatusMap(List<ZyStationStatusEntity> zyStationStatusEntities) {
        HashMap<Integer, ZyStationStatusEntity> map = new HashMap<>();
        if (zyStationStatusEntities == null) {
            return map;
        }
        for (ZyStationStatusEntity statusEntity : zyStationStatusEntities) {
            if (statusEntity == null || statusEntity.getStationId() == null) {
                continue;
            }
            map.put(statusEntity.getStationId(), statusEntity);
        }
        return map;
    }

    public List<StationProtocol> getStatusList() {
@@ -147,4 +193,23 @@
    public List<Integer> getTaskNoList() {
        return taskNoList;
    }

    private void syncTaskLocation(ZyStationStatusEntity statusEntity, long observeAt) {
        if (stationTaskLocationRegistry == null || statusEntity == null) {
            return;
        }
        Integer taskNo = statusEntity.getTaskNo();
        if (taskNo != null && taskNo > 0 && statusEntity.isLoading()) {
            stationTaskLocationRegistry.update(
                    taskNo,
                    deviceConfig.getDeviceNo(),
                    statusEntity.getStationId(),
                    true,
                    statusEntity.isRunBlock(),
                    observeAt
            );
            return;
        }
        stationTaskLocationRegistry.remove(taskNo, deviceConfig.getDeviceNo(), statusEntity.getStationId());
    }
}