#预调度堆垛机2

Junjie

11 小时以前 a0b49b0d11220c7fefcbe0ca0e938827c16edae4

 src/main/java/com/zy/core/utils/CrnOperateProcessUtils.java

@@ -101,80 +101,65 @@

    //入出库  ===>>  堆垛机入出库作业下发
    private void crnIoExecuteNormal(BasCrnp currentCrn, Set<Integer> crnMoveBlockedCrnNos) {
        Map<Integer, BasCrnp> dispatchCrnMap = new HashMap<>();
        Map<Integer, CrnThread> dispatchThreadMap = new HashMap<>();
        Map<Integer, CrnProtocol> dispatchProtocolMap = new HashMap<>();
        for (BasCrnp basCrnp : java.util.Collections.singletonList(currentCrn)) {
            if (basCrnp == null || basCrnp.getCrnNo() == null || crnMoveBlockedCrnNos.contains(basCrnp.getCrnNo())) {
                continue;
            }
            CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, basCrnp.getCrnNo());
            if (crnThread == null) {
                continue;
            }

            CrnProtocol crnProtocol = crnThread.getStatus();
            if (crnProtocol == null) {
                continue;
            }

            long runningCount = wrkMastService.count(new QueryWrapper<WrkMast>()
                    .eq("crn_no", basCrnp.getCrnNo())
                    .in("wrk_sts", WrkStsType.INBOUND_RUN.sts, WrkStsType.OUTBOUND_RUN.sts, WrkStsType.LOC_MOVE_RUN.sts, WrkStsType.CRN_MOVE_RUN.sts));
            if (runningCount > 0) {
                continue;
            }

            // 只有当堆垛机空闲 并且 无任务时才继续执行
            if (crnProtocol.getMode() == CrnModeType.AUTO.id
                    && crnProtocol.getTaskNo() == 0
                    && crnProtocol.getStatus() == CrnStatusType.IDLE.id
                    && crnProtocol.getLoaded() == 0
                    && crnProtocol.getForkPos() == 0
                    && crnProtocol.getAlarm() == 0
            ) {
                Object clearLock = redisUtil.get(RedisKeyType.CLEAR_CRN_TASK_LIMIT.key + basCrnp.getCrnNo());
                if (clearLock != null) {
                    continue;
                }
                dispatchCrnMap.put(basCrnp.getCrnNo(), basCrnp);
                dispatchThreadMap.put(basCrnp.getCrnNo(), crnThread);
                dispatchProtocolMap.put(basCrnp.getCrnNo(), crnProtocol);
            }
        }

        if (dispatchCrnMap.isEmpty()) {
        if (currentCrn == null || currentCrn.getCrnNo() == null || crnMoveBlockedCrnNos.contains(currentCrn.getCrnNo())) {
            return;
        }

        Integer crnNo = currentCrn.getCrnNo();
        CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crnNo);
        if (crnThread == null) {
            return;
        }

        CrnProtocol crnProtocol = crnThread.getStatus();
        if (crnProtocol == null) {
            return;
        }

        long runningCount = wrkMastService.count(new QueryWrapper<WrkMast>()
                .eq("crn_no", crnNo)
                .in("wrk_sts", WrkStsType.INBOUND_RUN.sts, WrkStsType.OUTBOUND_RUN.sts, WrkStsType.LOC_MOVE_RUN.sts, WrkStsType.CRN_MOVE_RUN.sts));
        if (runningCount > 0) {
            return;
        }

        // 只有当堆垛机空闲 并且 无任务时才继续执行
        if (crnProtocol.getMode() != CrnModeType.AUTO.id
                || crnProtocol.getTaskNo() != 0
                || crnProtocol.getStatus() != CrnStatusType.IDLE.id
                || crnProtocol.getLoaded() != 0
                || crnProtocol.getForkPos() != 0
                || crnProtocol.getAlarm() != 0) {
            return;
        }

        Object clearLock = redisUtil.get(RedisKeyType.CLEAR_CRN_TASK_LIMIT.key + crnNo);
        if (clearLock != null) {
            return;
        }

        String lastIo = resolveCrnLastIo(crnProtocol);

        List<WrkMast> taskQueue = wrkMastService.list(new QueryWrapper<WrkMast>()
                .in("crn_no", new ArrayList<>(dispatchCrnMap.keySet()))
                .eq("crn_no", crnNo)
                .in("wrk_sts",
                        WrkStsType.INBOUND_STATION_RUN_COMPLETE.sts,
                        WrkStsType.NEW_OUTBOUND.sts,
                        WrkStsType.NEW_LOC_MOVE.sts));
        taskQueue.sort(Comparator
                .comparingInt(this::resolveBatchOutboundRank)
        taskQueue.sort(Comparator.comparingInt((WrkMast wrkMast) -> resolveTaskTypeRank(wrkMast, lastIo))
                .thenComparingInt(this::resolveBatchOutboundRank)
                .thenComparingInt(this::resolveBatchSeqOrder)
                .thenComparingDouble(this::resolveTaskIoPri)
                .thenComparingLong(this::resolveTaskQueueTime)
                .thenComparingInt(this::resolveTaskQueueNo));

        for (WrkMast wrkMast : taskQueue) {
            if (wrkMast == null || wrkMast.getCrnNo() == null) {
                continue;
            }

            Integer crnNo = wrkMast.getCrnNo();
            BasCrnp basCrnp = dispatchCrnMap.get(crnNo);
            CrnThread crnThread = dispatchThreadMap.get(crnNo);
            CrnProtocol crnProtocol = dispatchProtocolMap.get(crnNo);
            if (basCrnp == null || crnThread == null || crnProtocol == null) {
            if (wrkMast == null || wrkMast.getCrnNo() == null || !Objects.equals(wrkMast.getCrnNo(), crnNo)) {
                continue;
            }

            if (wrkMast.getWrkSts() != null && wrkMast.getWrkSts() == WrkStsType.INBOUND_STATION_RUN_COMPLETE.sts) {
                boolean result = this.crnExecuteInPlanner(basCrnp, crnThread, wrkMast);
                boolean result = this.crnExecuteInPlanner(currentCrn, crnThread, wrkMast);
                if (result) {
                    crnProtocol.setLastIo("O");
                    return;
@@ -183,7 +168,7 @@
            }

            if (wrkMast.getWrkSts() != null && wrkMast.getWrkSts() == WrkStsType.NEW_OUTBOUND.sts) {
                boolean result = this.crnExecuteOutPlanner(basCrnp, crnThread, wrkMast);
                boolean result = this.crnExecuteOutPlanner(currentCrn, crnThread, wrkMast);
                if (result) {
                    crnProtocol.setLastIo("I");
                    return;
@@ -192,7 +177,7 @@
            }

            if (wrkMast.getWrkSts() != null && wrkMast.getWrkSts() == WrkStsType.NEW_LOC_MOVE.sts) {
                boolean transfer = this.crnExecuteMovePlanner(basCrnp, crnThread, wrkMast);
                boolean transfer = this.crnExecuteMovePlanner(currentCrn, crnThread, wrkMast);
                if (transfer) {
                    return;
                }
@@ -202,6 +187,44 @@

    private int resolveBatchOutboundRank(WrkMast wrkMast) {
        return isBatchOutboundTask(wrkMast) ? 0 : 1;
    }

    private String resolveCrnLastIo(CrnProtocol crnProtocol) {
        if (crnProtocol == null) {
            return "I";
        }
        if (Cools.isEmpty(crnProtocol.getLastIo())) {
            return "I";
        }
        return crnProtocol.getLastIo();
    }

    private int resolveTaskTypeRank(WrkMast wrkMast, String lastIo) {
        if (wrkMast == null || wrkMast.getWrkSts() == null) {
            return Integer.MAX_VALUE;
        }

        if (Objects.equals(wrkMast.getWrkSts(), WrkStsType.NEW_LOC_MOVE.sts)) {
            return 0;
        }

        if (Objects.equals("O", lastIo)) {
            if (Objects.equals(wrkMast.getWrkSts(), WrkStsType.INBOUND_STATION_RUN_COMPLETE.sts)) {
                return 1;
            }
            if (Objects.equals(wrkMast.getWrkSts(), WrkStsType.NEW_OUTBOUND.sts)) {
                return 2;
            }
            return 3;
        }

        if (Objects.equals(wrkMast.getWrkSts(), WrkStsType.NEW_OUTBOUND.sts)) {
            return 1;
        }
        if (Objects.equals(wrkMast.getWrkSts(), WrkStsType.INBOUND_STATION_RUN_COMPLETE.sts)) {
            return 2;
        }
        return 3;
    }

    private int resolveBatchSeqOrder(WrkMast wrkMast) {
@@ -362,7 +385,7 @@
            return false;
        }

        if (!allowBatchOutboundExecute(wrkMast)) {
        if (!allowBatchOutboundExecute(wrkMast, true)) {
            return false;
        }

@@ -435,13 +458,19 @@
        return false;
    }

    private boolean allowBatchOutboundExecute(WrkMast wrkMast) {
    public boolean canOutboundTaskExecuteInCurrentBatchWindow(WrkMast wrkMast) {
        return allowBatchOutboundExecute(wrkMast, false);
    }

    private boolean allowBatchOutboundExecute(WrkMast wrkMast, boolean logBlockedReason) {
        if (wrkMast == null || Cools.isEmpty(wrkMast.getBatch())) {
            return true;
        }

        if (Cools.isEmpty(wrkMast.getBatchSeq())) {
            News.taskInfo(wrkMast.getWrkNo(), "批次:{} 缺少批次序号，暂不允许堆垛机出库", wrkMast.getBatch());
            if (logBlockedReason) {
                News.taskInfo(wrkMast.getWrkNo(), "批次:{} 缺少批次序号，暂不允许堆垛机出库", wrkMast.getBatch());
            }
            return false;
        }

@@ -456,7 +485,9 @@
        }

        if (Cools.isEmpty(firstBatchWrkMast.getBatchSeq())) {
            News.taskInfo(wrkMast.getWrkNo(), "批次:{} 存在未配置批次序号的任务，暂不允许堆垛机出库", wrkMast.getBatch());
            if (logBlockedReason) {
                News.taskInfo(wrkMast.getWrkNo(), "批次:{} 存在未配置批次序号的任务，暂不允许堆垛机出库", wrkMast.getBatch());
            }
            return false;
        }

@@ -464,7 +495,9 @@
        boolean firstBatchTaskExecuted = firstBatchWrkMast.getWrkSts() != null
                && !firstBatchWrkMast.getWrkSts().equals(WrkStsType.NEW_OUTBOUND.sts);
        if (!currentIsFirstBatchTask && !firstBatchTaskExecuted) {
            News.taskInfo(wrkMast.getWrkNo(), "批次:{} 首个序号任务:{} 尚未执行，当前任务暂不允许出库", wrkMast.getBatch(), firstBatchWrkMast.getWrkNo());
            if (logBlockedReason) {
                News.taskInfo(wrkMast.getWrkNo(), "批次:{} 首个序号任务:{} 尚未执行，当前任务暂不允许出库", wrkMast.getBatch(), firstBatchWrkMast.getWrkNo());
            }
            return false;
        }

@@ -475,19 +508,24 @@

        List<WrkMast> unfinishedBatchWrkMasts = listUnfinishedBatchWrkMasts(wrkMast.getBatch());
        if (hasMissingBatchSeq(unfinishedBatchWrkMasts)) {
            News.taskInfo(wrkMast.getWrkNo(), "批次:{} 存在未配置批次序号的未完成任务，暂不允许堆垛机出库", wrkMast.getBatch());
            if (logBlockedReason) {
                News.taskInfo(wrkMast.getWrkNo(), "批次:{} 存在未配置批次序号的未完成任务，暂不允许堆垛机出库", wrkMast.getBatch());
            }
            return false;
        }

        if (!isWithinBatchExecuteWindow(wrkMast, unfinishedBatchWrkMasts, batchRunningLimit)) {
            Integer windowStartSeq = unfinishedBatchWrkMasts.get(0).getBatchSeq();
            Integer windowEndSeq = unfinishedBatchWrkMasts.get(Math.min(batchRunningLimit, unfinishedBatchWrkMasts.size()) - 1).getBatchSeq();
            News.taskInfo(wrkMast.getWrkNo(),
                    "批次:{} 当前严格执行窗口序号为[{}-{}]，当前序号={}，暂不允许堆垛机出库",
                    wrkMast.getBatch(),
                    windowStartSeq,
                    windowEndSeq,
                    wrkMast.getBatchSeq());
            if (logBlockedReason) {
                List<Integer> windowBatchSeqList = unfinishedBatchWrkMasts.stream()
                        .limit(Math.min(batchRunningLimit, unfinishedBatchWrkMasts.size()))
                        .map(WrkMast::getBatchSeq)
                        .collect(java.util.stream.Collectors.toList());
                News.taskInfo(wrkMast.getWrkNo(),
                        "批次:{} 当前严格执行窗口序号列表为{}，当前序号={}，暂不允许堆垛机出库",
                        wrkMast.getBatch(),
                        windowBatchSeqList,
                        wrkMast.getBatchSeq());
            }
            return false;
        }

@@ -499,7 +537,9 @@
                        WrkStsType.COMPLETE_OUTBOUND.sts,
                        WrkStsType.SETTLE_OUTBOUND.sts));
        if (batchRunningCount >= batchRunningLimit) {
            News.taskInfo(wrkMast.getWrkNo(), "批次:{} 执行中任务数达到上限，当前={}，上限={}", wrkMast.getBatch(), batchRunningCount, batchRunningLimit);
            if (logBlockedReason) {
                News.taskInfo(wrkMast.getWrkNo(), "批次:{} 执行中任务数达到上限，当前={}，上限={}", wrkMast.getBatch(), batchRunningCount, batchRunningLimit);
            }
            return false;
        }

@@ -1082,6 +1122,10 @@

    //调度堆垛机移动
    public synchronized boolean dispatchCrnMove(Integer crnNo, String targetLocNo) {
        return dispatchCrnMove(crnNo, targetLocNo, false);
    }

    public synchronized boolean dispatchCrnMove(Integer crnNo, String targetLocNo, boolean allowQueueWhenBusy) {
        if (crnNo == null || Cools.isEmpty(targetLocNo)) {
            return false;
        }
@@ -1116,16 +1160,18 @@
            return false;
        }

        long runningCount = wrkMastService.count(new QueryWrapper<WrkMast>()
                .eq("crn_no", crnNo)
                .in("wrk_sts",
                        WrkStsType.INBOUND_RUN.sts,
                        WrkStsType.OUTBOUND_RUN.sts,
                        WrkStsType.LOC_MOVE_RUN.sts,
                        WrkStsType.CRN_MOVE_RUN.sts));
        if (runningCount > 0) {
            News.info("堆垛机:{} 存在执行中的任务，暂不生成移动任务", crnNo);
            return false;
        if (!allowQueueWhenBusy) {
            long runningCount = wrkMastService.count(new QueryWrapper<WrkMast>()
                    .eq("crn_no", crnNo)
                    .in("wrk_sts",
                            WrkStsType.INBOUND_RUN.sts,
                            WrkStsType.OUTBOUND_RUN.sts,
                            WrkStsType.LOC_MOVE_RUN.sts,
                            WrkStsType.CRN_MOVE_RUN.sts));
            if (runningCount > 0) {
                News.info("堆垛机:{} 存在执行中的任务，暂不生成移动任务", crnNo);
                return false;
            }
        }

        WrkMast activeTask = wrkMastService.getOne(new QueryWrapper<WrkMast>()