#

Junjie

16 小时以前 9c094af56e63348c55adddeee00be696a0af78c4

 src/main/java/com/zy/core/utils/CrnOperateProcessUtils.java

@@ -3,14 +3,17 @@
import com.alibaba.fastjson.JSON;
import com.alibaba.fastjson.JSONObject;
import com.alibaba.fastjson.serializer.SerializerFeature;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.baomidou.mybatisplus.core.conditions.query.QueryWrapper;
import com.core.common.Cools;
import com.core.exception.CoolException;
import com.zy.asrs.domain.enums.NotifyMsgType;
import com.zy.asrs.domain.param.CreateLocMoveTaskParam;
import com.zy.asrs.entity.BasStation;
import com.zy.asrs.entity.BasCrnp;
import com.zy.asrs.entity.LocMast;
import com.zy.asrs.entity.WrkMast;
import com.zy.asrs.service.BasCrnpService;
import com.zy.asrs.service.BasStationService;
import com.zy.asrs.service.LocMastService;
import com.zy.asrs.service.WrkMastService;
import com.zy.asrs.utils.NotifyUtils;
@@ -32,6 +35,8 @@
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Component;

import java.util.ArrayList;
import java.util.Comparator;
import java.util.Date;
import java.util.HashMap;
import java.util.List;
@@ -47,6 +52,8 @@
    @Autowired
    private LocMastService locMastService;
    @Autowired
    private BasStationService basStationService;
    @Autowired
    private RedisUtil redisUtil;
    @Autowired
    private WmsOperateUtils wmsOperateUtils;
@@ -54,6 +61,8 @@
    private CommonService commonService;
    @Autowired
    private NotifyUtils notifyUtils;
    @Autowired
    private StationOperateProcessUtils stationOperateProcessUtils;

    public synchronized void crnIoExecute() {
        Object systemConfigMapObj = redisUtil.get(RedisKeyType.SYSTEM_CONFIG_MAP.key);
@@ -69,23 +78,25 @@

    //入出库  ===>>  堆垛机入出库作业下发
    public synchronized void crnIoExecuteNormal() {
        List<BasCrnp> basCrnps = basCrnpService.selectList(new EntityWrapper<>());
        List<BasCrnp> basCrnps = basCrnpService.list(new QueryWrapper<>());
        Map<Integer, BasCrnp> dispatchCrnMap = new HashMap<>();
        Map<Integer, CrnThread> dispatchThreadMap = new HashMap<>();
        Map<Integer, CrnProtocol> dispatchProtocolMap = new HashMap<>();
        for (BasCrnp basCrnp : basCrnps) {
            CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, basCrnp.getCrnNo());
            if(crnThread == null){
            if (crnThread == null) {
                continue;
            }

            CrnProtocol crnProtocol = crnThread.getStatus();
            if(crnProtocol == null){
            if (crnProtocol == null) {
                continue;
            }

            List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>()
            long runningCount = wrkMastService.count(new QueryWrapper<WrkMast>()
                    .eq("crn_no", basCrnp.getCrnNo())
                    .in("wrk_sts", WrkStsType.INBOUND_RUN.sts, WrkStsType.OUTBOUND_RUN.sts)
            );
            if(!wrkMasts.isEmpty()){
                    .in("wrk_sts", WrkStsType.INBOUND_RUN.sts, WrkStsType.OUTBOUND_RUN.sts, WrkStsType.LOC_MOVE_RUN.sts));
            if (runningCount > 0) {
                continue;
            }

@@ -101,47 +112,106 @@
                if (clearLock != null) {
                    continue;
                }
                dispatchCrnMap.put(basCrnp.getCrnNo(), basCrnp);
                dispatchThreadMap.put(basCrnp.getCrnNo(), crnThread);
                dispatchProtocolMap.put(basCrnp.getCrnNo(), crnProtocol);
            }
        }

                // 如果最近一次是入库模式
                if (crnProtocol.getLastIo().equals("I")) {
                    if (basCrnp.getInEnable().equals("Y")) {
                        boolean result = this.crnExecuteIn(basCrnp, crnThread);//  入库
                        crnProtocol.setLastIo("O");
                        if (result) {
                            break;
                        }
                    } else if (basCrnp.getOutEnable().equals("Y")) {
                        boolean result = this.crnExecuteOut(basCrnp, crnThread);//  出库
                        crnProtocol.setLastIo("I");
                        if (result) {
                            break;
                        }
                    }
                }
                // 如果最近一次是出库模式
                else if (crnProtocol.getLastIo().equals("O")) {
                    if (basCrnp.getOutEnable().equals("Y")) {
                        boolean result = this.crnExecuteOut(basCrnp, crnThread);//  出库
                        crnProtocol.setLastIo("I");
                        if (result) {
                            break;
                        }
                    } else if (basCrnp.getInEnable().equals("Y")) {
                        boolean result = this.crnExecuteIn(basCrnp, crnThread);//  入库
                        crnProtocol.setLastIo("O");
                        if (result) {
                            break;
                        }
                    }
                }
        if (dispatchCrnMap.isEmpty()) {
            return;
        }

                //库位移转
                boolean transfer = this.crnExecuteLocTransfer(basCrnp, crnThread);
        List<WrkMast> taskQueue = wrkMastService.list(new QueryWrapper<WrkMast>()
                .in("crn_no", new ArrayList<>(dispatchCrnMap.keySet()))
                .in("wrk_sts",
                        WrkStsType.INBOUND_DEVICE_RUN.sts,
                        WrkStsType.NEW_OUTBOUND.sts,
                        WrkStsType.NEW_LOC_MOVE.sts));
        taskQueue.sort(Comparator
                .comparingInt(this::resolveBatchOutboundRank)
                .thenComparingInt(this::resolveBatchSeqOrder)
                .thenComparingDouble(this::resolveTaskIoPri)
                .thenComparingLong(this::resolveTaskQueueTime)
                .thenComparingInt(this::resolveTaskQueueNo));

        for (WrkMast wrkMast : taskQueue) {
            if (wrkMast == null || wrkMast.getCrnNo() == null) {
                continue;
            }

            Integer crnNo = wrkMast.getCrnNo();
            BasCrnp basCrnp = dispatchCrnMap.get(crnNo);
            CrnThread crnThread = dispatchThreadMap.get(crnNo);
            CrnProtocol crnProtocol = dispatchProtocolMap.get(crnNo);
            if (basCrnp == null || crnThread == null || crnProtocol == null) {
                continue;
            }

            if (wrkMast.getWrkSts() != null && wrkMast.getWrkSts() == WrkStsType.INBOUND_DEVICE_RUN.sts) {
                boolean result = this.crnExecuteInPlanner(basCrnp, crnThread, wrkMast);
                if (result) {
                    crnProtocol.setLastIo("O");
                    return;
                }
                continue;
            }

            if (wrkMast.getWrkSts() != null && wrkMast.getWrkSts() == WrkStsType.NEW_OUTBOUND.sts) {
                boolean result = this.crnExecuteOutPlanner(basCrnp, crnThread, wrkMast);
                if (result) {
                    crnProtocol.setLastIo("I");
                    return;
                }
                continue;
            }

            if (wrkMast.getWrkSts() != null && wrkMast.getWrkSts() == WrkStsType.NEW_LOC_MOVE.sts) {
                boolean transfer = this.crnExecuteMovePlanner(basCrnp, crnThread, wrkMast);
                if (transfer) {
                    break;
                    return;
                }
            }
        }
    }

    private int resolveBatchOutboundRank(WrkMast wrkMast) {
        return isBatchOutboundTask(wrkMast) ? 0 : 1;
    }

    private int resolveBatchSeqOrder(WrkMast wrkMast) {
        if (!isBatchOutboundTask(wrkMast) || wrkMast.getBatchSeq() == null) {
            return Integer.MAX_VALUE;
        }
        return wrkMast.getBatchSeq();
    }

    private double resolveTaskIoPri(WrkMast wrkMast) {
        if (wrkMast == null || wrkMast.getIoPri() == null) {
            return Double.MAX_VALUE;
        }
        return wrkMast.getIoPri();
    }

    private long resolveTaskQueueTime(WrkMast wrkMast) {
        if (wrkMast == null) {
            return Long.MAX_VALUE;
        }
        Date queueTime = wrkMast.getAppeTime() != null ? wrkMast.getAppeTime() : wrkMast.getIoTime();
        return queueTime == null ? Long.MAX_VALUE : queueTime.getTime();
    }

    private int resolveTaskQueueNo(WrkMast wrkMast) {
        if (wrkMast == null || wrkMast.getWrkNo() == null) {
            return Integer.MAX_VALUE;
        }
        return wrkMast.getWrkNo();
    }

    private boolean isBatchOutboundTask(WrkMast wrkMast) {
        return wrkMast != null
                && Integer.valueOf(WrkIoType.OUT.id).equals(wrkMast.getIoType())
                && !Cools.isEmpty(wrkMast.getBatch());
    }

    private synchronized boolean crnExecuteIn(BasCrnp basCrnp, CrnThread crnThread) {
@@ -199,12 +269,16 @@
                continue;
            }

            if (!wrkMast.getCrnNo().equals(basCrnp.getCrnNo())) {
                continue;
            }

            if(wrkMast.getWrkSts() != WrkStsType.INBOUND_DEVICE_RUN.sts){
                continue;
            }

            // 获取库位信息
            LocMast locMast = locMastService.selectById(wrkMast.getLocNo());
            LocMast locMast = locMastService.getById(wrkMast.getLocNo());
            if (locMast == null) {
                News.taskInfo(wrkMast.getWrkNo(), "目标库位:{} 信息不存在", wrkMast.getLocNo());
                continue;
@@ -257,14 +331,25 @@
            return false;
        }

        if (isOutboundStationTaskLimitReached()) {
            return false;
        }

        Integer crnNo = basCrnp.getCrnNo();

        List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>()
        List<WrkMast> wrkMasts = wrkMastService.list(new QueryWrapper<WrkMast>()
                .eq("crn_no", crnNo)
                .eq("wrk_sts", WrkStsType.NEW_OUTBOUND.sts)
                .orderBy(true, true, "batch_seq")
        );

        for (WrkMast wrkMast : wrkMasts) {
            if (isOutboundTargetStationTaskLimitReached(wrkMast)) {
                continue;
            }
            if (!allowBatchOutboundExecute(wrkMast)) {
                continue;
            }
            for (StationObjModel stationObjModel : outStationList) {
                StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, stationObjModel.getDeviceNo());
                if (stationThread == null) {
@@ -295,7 +380,7 @@
                }

                // 获取库位信息
                LocMast locMast = locMastService.selectById(wrkMast.getSourceLocNo());
                LocMast locMast = locMastService.getById(wrkMast.getSourceLocNo());
                if (locMast == null) {
                    News.taskInfo(wrkMast.getWrkNo(), "源库位:{} 信息不存在", wrkMast.getSourceLocNo());
                    continue;
@@ -389,7 +474,7 @@
            }

            // 获取库位信息
            LocMast locMast = locMastService.selectById(wrkMast.getLocNo());
            LocMast locMast = locMastService.getById(wrkMast.getLocNo());
            if (locMast == null) {
                News.taskInfo(wrkMast.getWrkNo(), "目标库位:{} 信息不存在", wrkMast.getLocNo());
                continue;
@@ -442,7 +527,19 @@
            return false;
        }

        if (isOutboundStationTaskLimitReached()) {
            return false;
        }

        Integer crnNo = basCrnp.getCrnNo();

        if (isOutboundTargetStationTaskLimitReached(wrkMast)) {
            return false;
        }

        if (!allowBatchOutboundExecute(wrkMast)) {
            return false;
        }

        for (StationObjModel stationObjModel : outStationList) {
            StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, stationObjModel.getDeviceNo());
@@ -474,7 +571,7 @@
            }

            // 获取库位信息
            LocMast locMast = locMastService.selectById(wrkMast.getSourceLocNo());
            LocMast locMast = locMastService.getById(wrkMast.getSourceLocNo());
            if (locMast == null) {
                News.taskInfo(wrkMast.getWrkNo(), "源库位:{} 信息不存在", wrkMast.getSourceLocNo());
                continue;
@@ -510,6 +607,106 @@
        return false;
    }

    private boolean allowBatchOutboundExecute(WrkMast wrkMast) {
        if (wrkMast == null || Cools.isEmpty(wrkMast.getBatch())) {
            return true;
        }

        if (Cools.isEmpty(wrkMast.getBatchSeq())) {
            News.taskInfo(wrkMast.getWrkNo(), "批次:{} 缺少批次序号，暂不允许堆垛机出库", wrkMast.getBatch());
            return false;
        }

        WrkMast firstBatchWrkMast = wrkMastService.getOne(new QueryWrapper<WrkMast>()
                .eq("io_type", WrkIoType.OUT.id)
                .eq("batch", wrkMast.getBatch())
                .orderByAsc("batch_seq")
                .orderByAsc("wrk_no")
                .last("limit 1"));
        if (firstBatchWrkMast == null) {
            return true;
        }

        if (Cools.isEmpty(firstBatchWrkMast.getBatchSeq())) {
            News.taskInfo(wrkMast.getWrkNo(), "批次:{} 存在未配置批次序号的任务，暂不允许堆垛机出库", wrkMast.getBatch());
            return false;
        }

        boolean currentIsFirstBatchTask = wrkMast.getWrkNo().equals(firstBatchWrkMast.getWrkNo());
        boolean firstBatchTaskExecuted = firstBatchWrkMast.getWrkSts() != null
                && !firstBatchWrkMast.getWrkSts().equals(WrkStsType.NEW_OUTBOUND.sts);
        if (!currentIsFirstBatchTask && !firstBatchTaskExecuted) {
            News.taskInfo(wrkMast.getWrkNo(), "批次:{} 首个序号任务:{} 尚未执行，当前任务暂不允许出库", wrkMast.getBatch(), firstBatchWrkMast.getWrkNo());
            return false;
        }

        int batchRunningLimit = getSystemConfigInt("crnOutBatchRunningLimit", 5);
        if (batchRunningLimit <= 0) {
            return true;
        }

        long batchRunningCount = wrkMastService.count(new QueryWrapper<WrkMast>()
                .eq("io_type", WrkIoType.OUT.id)
                .eq("batch", wrkMast.getBatch())
                .notIn("wrk_sts",
                        WrkStsType.NEW_OUTBOUND.sts,
                        WrkStsType.COMPLETE_OUTBOUND.sts,
                        WrkStsType.SETTLE_OUTBOUND.sts));
        if (batchRunningCount >= batchRunningLimit) {
            News.taskInfo(wrkMast.getWrkNo(), "批次:{} 执行中任务数达到上限，当前={}，上限={}", wrkMast.getBatch(), batchRunningCount, batchRunningLimit);
            return false;
        }

        return true;
    }

    private boolean isOutboundStationTaskLimitReached() {
        int stationMaxTaskCount = getSystemConfigInt("stationMaxTaskCountLimit", 30);
        if (stationMaxTaskCount <= 0) {
            return false;
        }

        int currentStationTaskCount = stationOperateProcessUtils.getCurrentStationTaskCount();
        if (currentStationTaskCount >= stationMaxTaskCount) {
            News.warn("输送站点任务数量达到上限，已停止任务下发。当前任务数={}，上限={}", currentStationTaskCount, stationMaxTaskCount);
            return true;
        }
        return false;
    }

    private boolean isOutboundTargetStationTaskLimitReached(WrkMast wrkMast) {
        if (wrkMast == null || wrkMast.getStaNo() == null) {
            return false;
        }
        BasStation basStation = basStationService.getById(wrkMast.getStaNo());
        if (basStation == null || basStation.getOutTaskLimit() == null || basStation.getOutTaskLimit() < 0) {
            return false;
        }
        int currentStationTaskCount = stationOperateProcessUtils.getCurrentOutboundTaskCountByTargetStation(wrkMast.getStaNo());
        if (currentStationTaskCount >= basStation.getOutTaskLimit()) {
            News.taskInfo(wrkMast.getWrkNo(),
                    "目标出库站:{} 已达出库任务上限，当前={}，上限={}",
                    wrkMast.getStaNo(),
                    currentStationTaskCount,
                    basStation.getOutTaskLimit());
            return true;
        }
        return false;
    }

    private int getSystemConfigInt(String code, int defaultValue) {
        Object systemConfigMapObj = redisUtil.get(RedisKeyType.SYSTEM_CONFIG_MAP.key);
        if (systemConfigMapObj == null) {
            return defaultValue;
        }
        try {
            HashMap<String, String> systemConfigMap = (HashMap<String, String>) systemConfigMapObj;
            return Integer.parseInt(systemConfigMap.getOrDefault(code, String.valueOf(defaultValue)));
        } catch (Exception ignore) {
            return defaultValue;
        }
    }

    private synchronized boolean crnExecuteLocTransfer(BasCrnp basCrnp, CrnThread crnThread) {
        CrnProtocol crnProtocol = crnThread.getStatus();
        if(crnProtocol == null){
@@ -518,14 +715,14 @@

        Integer crnNo = basCrnp.getCrnNo();

        List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>()
        List<WrkMast> wrkMasts = wrkMastService.list(new QueryWrapper<WrkMast>()
                .eq("crn_no", crnNo)
                .eq("wrk_sts", WrkStsType.NEW_LOC_MOVE.sts)
        );

        for (WrkMast wrkMast : wrkMasts) {
            // 获取源库位信息
            LocMast sourceLocMast = locMastService.selectById(wrkMast.getSourceLocNo());
            LocMast sourceLocMast = locMastService.getById(wrkMast.getSourceLocNo());
            if (sourceLocMast == null) {
                News.taskInfo(wrkMast.getWrkNo(), "源库位:{} 信息不存在", wrkMast.getSourceLocNo());
                continue;
@@ -537,7 +734,7 @@
            }
            
            // 获取库位信息
            LocMast locMast = locMastService.selectById(wrkMast.getLocNo());
            LocMast locMast = locMastService.getById(wrkMast.getLocNo());
            if (locMast == null) {
                News.taskInfo(wrkMast.getWrkNo(), "库位:{} 信息不存在", wrkMast.getLocNo());
                continue;
@@ -566,7 +763,7 @@

    //堆垛机任务执行完成
    public synchronized void crnIoExecuteFinish() {
        List<BasCrnp> basCrnps = basCrnpService.selectList(new EntityWrapper<>());
        List<BasCrnp> basCrnps = basCrnpService.list(new QueryWrapper<>());
        for (BasCrnp basCrnp : basCrnps) {
            CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, basCrnp.getCrnNo());
            if(crnThread == null){
@@ -628,7 +825,7 @@
                wrkMast.setSystemMsg("");
                wrkMast.setIoTime(new Date());
                if (wrkMastService.updateById(wrkMast)) {
                    CrnCommand resetCommand = crnThread.getResetCommand(crnProtocol.getCrnNo());
                    CrnCommand resetCommand = crnThread.getResetCommand(crnProtocol.getTaskNo(), crnProtocol.getCrnNo());
                    MessageQueue.offer(SlaveType.Crn, crnProtocol.getCrnNo(), new Task(2, resetCommand));
                    News.info("堆垛机任务状态更新成功，堆垛机号={}，工作号={}", basCrnp.getCrnNo(), crnProtocol.getTaskNo());
                }
@@ -640,7 +837,7 @@

    public synchronized void plannerExecute() {
        int nowSec = (int) (System.currentTimeMillis() / 1000);
        List<BasCrnp> basCrnps = basCrnpService.selectList(new EntityWrapper<>());
        List<BasCrnp> basCrnps = basCrnpService.list(new QueryWrapper<>());
        for (BasCrnp basCrnp : basCrnps) {
            String key = RedisKeyType.PLANNER_SCHEDULE.key + "CRN-" + basCrnp.getCrnNo();
            List<Object> items = redisUtil.lGet(key, 0, -1);
@@ -656,7 +853,7 @@
            if (crnProtocol == null) {
                continue;
            }
            List<WrkMast> running = wrkMastService.selectList(new EntityWrapper<WrkMast>()
            List<WrkMast> running = wrkMastService.list(new QueryWrapper<WrkMast>()
                    .eq("crn_no", basCrnp.getCrnNo())
                    .in("wrk_sts", WrkStsType.INBOUND_RUN.sts, WrkStsType.OUTBOUND_RUN.sts, WrkStsType.LOC_MOVE_RUN.sts)
            );
@@ -748,7 +945,7 @@
        }

        // 获取源库位信息
        LocMast sourceLocMast = locMastService.selectById(wrkMast.getSourceLocNo());
        LocMast sourceLocMast = locMastService.getById(wrkMast.getSourceLocNo());
        if (sourceLocMast == null) {
            News.taskInfo(wrkMast.getWrkNo(), "源库位:{} 信息不存在", wrkMast.getSourceLocNo());
            return false;
@@ -760,7 +957,7 @@
        }

        // 获取库位信息
        LocMast locMast = locMastService.selectById(wrkMast.getLocNo());
        LocMast locMast = locMastService.getById(wrkMast.getLocNo());
        if (locMast == null) {
            News.taskInfo(wrkMast.getWrkNo(), "库位:{} 信息不存在", wrkMast.getLocNo());
            return false;
@@ -813,8 +1010,7 @@
        String shallowLocNo = Utils.getLocNo(shallowRow, Utils.getBay(locNo), Utils.getLev(locNo));
        LocMast shallowLocMast = locMastService.queryByLoc(shallowLocNo);
        if (shallowLocMast == null) {
            News.taskInfo(taskNo, "浅库位:{} 数据不存在", shallowLocNo);
            return false;
            return true;
        }

        if (shallowLocMast.getLocSts().equals("O")) {