Junjie
12 小时以前 9b8ff50b66361c4b56074b7586b2d5951ecf2091
src/main/java/com/zy/core/utils/CrnOperateProcessUtils.java
@@ -31,6 +31,8 @@
import com.zy.core.model.command.CrnCommand;
import com.zy.core.model.protocol.CrnProtocol;
import com.zy.core.model.protocol.StationProtocol;
import com.zy.core.task.MainProcessLane;
import com.zy.core.task.MainProcessTaskSubmitter;
import com.zy.core.thread.CrnThread;
import com.zy.core.thread.StationThread;
import org.springframework.beans.factory.annotation.Autowired;
@@ -69,30 +71,40 @@
    private StationOperateProcessUtils stationOperateProcessUtils;
    @Autowired
    private WrkAnalysisService wrkAnalysisService;
    @Autowired
    private MainProcessTaskSubmitter mainProcessTaskSubmitter;
    private static final String CRN_OUT_REQUIRE_STATION_OUT_ENABLE_CONFIG = "crnOutRequireStationOutEnable";
    public synchronized void crnIoExecute() {
        Set<Integer> crnMoveBlockedCrnNos = executeCrnMoveTask();
        List<BasCrnp> basCrnps = basCrnpService.list(new QueryWrapper<>());
        for (BasCrnp basCrnp : basCrnps) {
            crnIoExecute(basCrnp, crnMoveBlockedCrnNos);
        }
    }
    public void crnIoExecute(BasCrnp basCrnp, Set<Integer> crnMoveBlockedCrnNos) {
        if (basCrnp == null || basCrnp.getCrnNo() == null) {
            return;
        }
        Object systemConfigMapObj = redisUtil.get(RedisKeyType.SYSTEM_CONFIG_MAP.key);
        if (systemConfigMapObj != null) {
            HashMap<String, String> systemConfigMap = (HashMap<String, String>) systemConfigMapObj;
            if (systemConfigMap.get("crnRunMethod").equals("solver")) {
                plannerExecute();
                plannerExecute(basCrnp, crnMoveBlockedCrnNos);
            }else {
                crnIoExecuteNormal();
                crnIoExecuteNormal(basCrnp, crnMoveBlockedCrnNos);
            }
        }
    }
    //入出库  ===>>  堆垛机入出库作业下发
    public synchronized void crnIoExecuteNormal() {
        Set<Integer> crnMoveBlockedCrnNos = executeCrnMoveTask();
        List<BasCrnp> basCrnps = basCrnpService.list(new QueryWrapper<>());
    private void crnIoExecuteNormal(BasCrnp currentCrn, Set<Integer> crnMoveBlockedCrnNos) {
        Map<Integer, BasCrnp> dispatchCrnMap = new HashMap<>();
        Map<Integer, CrnThread> dispatchThreadMap = new HashMap<>();
        Map<Integer, CrnProtocol> dispatchProtocolMap = new HashMap<>();
        for (BasCrnp basCrnp : basCrnps) {
        for (BasCrnp basCrnp : java.util.Collections.singletonList(currentCrn)) {
            if (basCrnp == null || basCrnp.getCrnNo() == null || crnMoveBlockedCrnNos.contains(basCrnp.getCrnNo())) {
                continue;
            }
@@ -611,110 +623,120 @@
    public synchronized void crnIoExecuteFinish() {
        List<BasCrnp> basCrnps = basCrnpService.list(new QueryWrapper<>());
        for (BasCrnp basCrnp : basCrnps) {
            CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, basCrnp.getCrnNo());
            if(crnThread == null){
                continue;
            crnIoExecuteFinish(basCrnp);
        }
    }
    public void crnIoExecuteFinish(BasCrnp basCrnp) {
        if (basCrnp == null || basCrnp.getCrnNo() == null) {
            return;
        }
        CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, basCrnp.getCrnNo());
        if(crnThread == null){
            return;
        }
        CrnProtocol crnProtocol = crnThread.getStatus();
        if(crnProtocol == null){
            return;
        }
        if (crnProtocol.getMode() == CrnModeType.AUTO.id
                && crnProtocol.getTaskNo() > 0
                && crnProtocol.getStatus() == CrnStatusType.WAITING.id
        ) {
            Object lock = redisUtil.get(RedisKeyType.CRN_IO_EXECUTE_FINISH_LIMIT.key + basCrnp.getCrnNo());
            if(lock != null){
                return;
            }
            CrnProtocol crnProtocol = crnThread.getStatus();
            if(crnProtocol == null){
                continue;
            WrkMast wrkMast = wrkMastService.selectByWorkNo(crnProtocol.getTaskNo());
            if (wrkMast == null) {
                News.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", basCrnp.getCrnNo(), crnProtocol.getTaskNo());
                return;
            }
            if (crnProtocol.getMode() == CrnModeType.AUTO.id
                    && crnProtocol.getTaskNo() > 0
                    && crnProtocol.getStatus() == CrnStatusType.WAITING.id
            ) {
                Object lock = redisUtil.get(RedisKeyType.CRN_IO_EXECUTE_FINISH_LIMIT.key + basCrnp.getCrnNo());
                if(lock != null){
                    continue;
            Long updateWrkSts = null;
            Date now = new Date();
            if(wrkMast.getWrkSts() == WrkStsType.INBOUND_RUN.sts){
                updateWrkSts = WrkStsType.COMPLETE_INBOUND.sts;
                notifyUtils.notify(String.valueOf(SlaveType.Crn), crnProtocol.getCrnNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.CRN_IN_TASK_COMPLETE, null);
            }else if(wrkMast.getWrkSts() == WrkStsType.OUTBOUND_RUN.sts){
                updateWrkSts = WrkStsType.OUTBOUND_RUN_COMPLETE.sts;
                notifyUtils.notify(String.valueOf(SlaveType.Crn), crnProtocol.getCrnNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.CRN_OUT_TASK_COMPLETE, null);
                List<StationObjModel> outStationList = basCrnp.getOutStationList$();
                if(outStationList.isEmpty()){
                    News.info("堆垛机:{} 出库站点未设置", basCrnp.getCrnNo());
                    return;
                }
                // 获取待确认工作档
                WrkMast wrkMast = wrkMastService.selectByWorkNo(crnProtocol.getTaskNo());
                if (wrkMast == null) {
                    News.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", basCrnp.getCrnNo(), crnProtocol.getTaskNo());
                    continue;
                }
                Long updateWrkSts = null;
                Date now = new Date();
                if(wrkMast.getWrkSts() == WrkStsType.INBOUND_RUN.sts){
                    updateWrkSts = WrkStsType.COMPLETE_INBOUND.sts;
                    notifyUtils.notify(String.valueOf(SlaveType.Crn), crnProtocol.getCrnNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.CRN_IN_TASK_COMPLETE, null);
                }else if(wrkMast.getWrkSts() == WrkStsType.OUTBOUND_RUN.sts){
                    updateWrkSts = WrkStsType.OUTBOUND_RUN_COMPLETE.sts;
                    notifyUtils.notify(String.valueOf(SlaveType.Crn), crnProtocol.getCrnNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.CRN_OUT_TASK_COMPLETE, null);
                    List<StationObjModel> outStationList = basCrnp.getOutStationList$();
                    if(outStationList.isEmpty()){
                        News.info("堆垛机:{} 出库站点未设置", basCrnp.getCrnNo());
                        return;
                StationObjModel outStationObjModel = null;
                for (StationObjModel stationObjModel : outStationList) {
                    if (stationObjModel.getStationId().equals(wrkMast.getSourceStaNo())) {
                        outStationObjModel = stationObjModel;
                        break;
                    }
                    StationObjModel outStationObjModel = null;
                    for (StationObjModel stationObjModel : outStationList) {
                        if (stationObjModel.getStationId().equals(wrkMast.getSourceStaNo())) {
                            outStationObjModel = stationObjModel;
                            break;
                        }
                    }
                    redisUtil.set(RedisKeyType.CRN_OUT_TASK_COMPLETE_STATION_INFO.key + wrkMast.getWrkNo(), JSON.toJSONString(outStationObjModel, SerializerFeature.DisableCircularReferenceDetect), 60 * 60 * 24);
                }else if(wrkMast.getWrkSts() == WrkStsType.LOC_MOVE_RUN.sts){
                    updateWrkSts = WrkStsType.COMPLETE_LOC_MOVE.sts;
                    notifyUtils.notify(String.valueOf(SlaveType.Crn), crnProtocol.getCrnNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.CRN_TRANSFER_TASK_COMPLETE, null);
                }else if(wrkMast.getWrkSts() == WrkStsType.CRN_MOVE_RUN.sts){
                    updateWrkSts = WrkStsType.COMPLETE_CRN_MOVE.sts;
                }else{
                    News.error("堆垛机处于等待确认且任务完成状态,但工作状态异常。堆垛机号={},工作号={}", basCrnp.getCrnNo(), crnProtocol.getTaskNo());
                    continue;
                }
                wrkMast.setWrkSts(updateWrkSts);
                wrkMast.setSystemMsg("");
                wrkMast.setIoTime(now);
                wrkMast.setModiTime(now);
                if (wrkMastService.updateById(wrkMast)) {
                    wrkAnalysisService.markCraneComplete(wrkMast, now, updateWrkSts);
                    CrnCommand resetCommand = crnThread.getResetCommand(crnProtocol.getTaskNo(), crnProtocol.getCrnNo());
                    MessageQueue.offer(SlaveType.Crn, crnProtocol.getCrnNo(), new Task(2, resetCommand));
                    News.info("堆垛机任务状态更新成功,堆垛机号={},工作号={}", basCrnp.getCrnNo(), crnProtocol.getTaskNo());
                }
                redisUtil.set(RedisKeyType.CRN_IO_EXECUTE_FINISH_LIMIT.key + basCrnp.getCrnNo(), "lock",10);
                redisUtil.set(RedisKeyType.CRN_OUT_TASK_COMPLETE_STATION_INFO.key + wrkMast.getWrkNo(), JSON.toJSONString(outStationObjModel, SerializerFeature.DisableCircularReferenceDetect), 60 * 60 * 24);
            }else if(wrkMast.getWrkSts() == WrkStsType.LOC_MOVE_RUN.sts){
                updateWrkSts = WrkStsType.COMPLETE_LOC_MOVE.sts;
                notifyUtils.notify(String.valueOf(SlaveType.Crn), crnProtocol.getCrnNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.CRN_TRANSFER_TASK_COMPLETE, null);
            }else if(wrkMast.getWrkSts() == WrkStsType.CRN_MOVE_RUN.sts){
                updateWrkSts = WrkStsType.COMPLETE_CRN_MOVE.sts;
            }else{
                News.error("堆垛机处于等待确认且任务完成状态,但工作状态异常。堆垛机号={},工作号={}", basCrnp.getCrnNo(), crnProtocol.getTaskNo());
                return;
            }
            wrkMast.setWrkSts(updateWrkSts);
            wrkMast.setSystemMsg("");
            wrkMast.setIoTime(now);
            wrkMast.setModiTime(now);
            if (wrkMastService.updateById(wrkMast)) {
                wrkAnalysisService.markCraneComplete(wrkMast, now, updateWrkSts);
                CrnCommand resetCommand = crnThread.getResetCommand(crnProtocol.getTaskNo(), crnProtocol.getCrnNo());
                MessageQueue.offer(SlaveType.Crn, crnProtocol.getCrnNo(), new Task(2, resetCommand));
                News.info("堆垛机任务状态更新成功,堆垛机号={},工作号={}", basCrnp.getCrnNo(), crnProtocol.getTaskNo());
            }
            redisUtil.set(RedisKeyType.CRN_IO_EXECUTE_FINISH_LIMIT.key + basCrnp.getCrnNo(), "lock",10);
        }
    }
    public synchronized void plannerExecute() {
        Set<Integer> crnMoveBlockedCrnNos = executeCrnMoveTask();
        int nowSec = (int) (System.currentTimeMillis() / 1000);
        List<BasCrnp> basCrnps = basCrnpService.list(new QueryWrapper<>());
        for (BasCrnp basCrnp : basCrnps) {
            if (basCrnp == null || basCrnp.getCrnNo() == null || crnMoveBlockedCrnNos.contains(basCrnp.getCrnNo())) {
                continue;
            }
            plannerExecute(basCrnp, crnMoveBlockedCrnNos);
        }
    }
    private void plannerExecute(BasCrnp basCrnp, Set<Integer> crnMoveBlockedCrnNos) {
        int nowSec = (int) (System.currentTimeMillis() / 1000);
        if (basCrnp == null || basCrnp.getCrnNo() == null || crnMoveBlockedCrnNos.contains(basCrnp.getCrnNo())) {
            return;
        }
            String key = RedisKeyType.PLANNER_SCHEDULE.key + "CRN-" + basCrnp.getCrnNo();
            List<Object> items = redisUtil.lGet(key, 0, -1);
            if (items == null || items.isEmpty()) {
                continue;
                return;
            }
            CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, basCrnp.getCrnNo());
            if (crnThread == null) {
                continue;
                return;
            }
            CrnProtocol crnProtocol = crnThread.getStatus();
            if (crnProtocol == null) {
                continue;
                return;
            }
            List<WrkMast> running = wrkMastService.list(new QueryWrapper<WrkMast>()
                    .eq("crn_no", basCrnp.getCrnNo())
                    .in("wrk_sts", WrkStsType.INBOUND_RUN.sts, WrkStsType.OUTBOUND_RUN.sts, WrkStsType.LOC_MOVE_RUN.sts, WrkStsType.CRN_MOVE_RUN.sts)
            );
            if (!running.isEmpty()) {
                continue;
                return;
            }
            if (!(crnProtocol.getMode() == CrnModeType.AUTO.id
                    && crnProtocol.getTaskNo() == 0
@@ -722,7 +744,7 @@
                    && crnProtocol.getLoaded() == 0
                    && crnProtocol.getForkPos() == 0
                    && crnProtocol.getAlarm() == 0)) {
                continue;
                return;
            }
            for (Object v : items) {
@@ -785,7 +807,6 @@
                    }
                }
            }
        }
    }
    private synchronized boolean crnExecuteMovePlanner(BasCrnp basCrnp, CrnThread crnThread, WrkMast wrkMast) {
@@ -950,6 +971,53 @@
        return blockedCrnNoSet;
    }
    public Set<Integer> executeCrnMoveTaskAndGetBlockedCrnNos() {
        return executeCrnMoveTask();
    }
    public void submitCrnIoTasks(long minIntervalMs) {
        submitCrnIoTasks(MainProcessLane.CRN_IO, minIntervalMs);
    }
    public void submitCrnIoTasks(MainProcessLane lane, long minIntervalMs) {
        Set<Integer> blockedCrnNos = executeCrnMoveTaskAndGetBlockedCrnNos();
        List<BasCrnp> basCrnps = basCrnpService.list(new QueryWrapper<>());
        for (BasCrnp basCrnp : basCrnps) {
            Integer crnNo = basCrnp == null ? null : basCrnp.getCrnNo();
            if (crnNo == null) {
                continue;
            }
            mainProcessTaskSubmitter.submitKeyedSerialTask(
                    lane,
                    crnNo,
                    "crnIoExecute",
                    minIntervalMs,
                    () -> crnIoExecute(basCrnp, blockedCrnNos)
            );
        }
    }
    public void submitCrnIoExecuteFinishTasks(long minIntervalMs) {
        submitCrnIoExecuteFinishTasks(MainProcessLane.CRN_IO_FINISH, minIntervalMs);
    }
    public void submitCrnIoExecuteFinishTasks(MainProcessLane lane, long minIntervalMs) {
        List<BasCrnp> basCrnps = basCrnpService.list(new QueryWrapper<>());
        for (BasCrnp basCrnp : basCrnps) {
            Integer crnNo = basCrnp == null ? null : basCrnp.getCrnNo();
            if (crnNo == null) {
                continue;
            }
            mainProcessTaskSubmitter.submitKeyedSerialTask(
                    lane,
                    crnNo,
                    "crnIoExecuteFinish",
                    minIntervalMs,
                    () -> crnIoExecuteFinish(basCrnp)
            );
        }
    }
    //检测浅库位状态
    public synchronized boolean checkShallowLocStatus(String locNo, Integer taskNo) {
        String checkDeepLocOutTaskBlockReport = "Y";