#

Junjie

1 天以前 7a5448174e5cb929e78926cce3783366557b7e88

 src/main/java/com/zy/core/plugin/FakeProcess.java

@@ -2,7 +2,8 @@

import com.alibaba.fastjson.JSON;
import com.alibaba.fastjson.JSONObject;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.alibaba.fastjson.serializer.SerializerFeature;
import com.baomidou.mybatisplus.core.conditions.query.QueryWrapper;
import com.core.common.Cools;
import com.zy.asrs.domain.param.CreateInTaskParam;
import com.zy.asrs.domain.param.CreateOutTaskParam;
@@ -24,6 +25,9 @@
import com.zy.core.model.protocol.DualCrnProtocol;
import com.zy.core.model.protocol.StationProtocol;
import com.zy.core.plugin.api.MainProcessPluginApi;
import com.zy.core.plugin.store.StoreInTaskContext;
import com.zy.core.plugin.store.StoreInTaskGenerationService;
import com.zy.core.plugin.store.StoreInTaskPolicy;
import com.zy.core.properties.SystemProperties;
import com.zy.core.thread.CrnThread;
import com.zy.core.thread.DualCrnThread;
@@ -48,7 +52,7 @@

@Slf4j
@Component
public class FakeProcess implements MainProcessPluginApi {
public class FakeProcess implements MainProcessPluginApi, StoreInTaskPolicy {

    private static final long METHOD_TIMEOUT_MS = 15000; // 15秒超时
    private static final ExecutorService timeoutExecutor = Executors.newCachedThreadPool();
@@ -85,6 +89,8 @@
    private WmsOperateUtils wmsOperateUtils;
    @Autowired
    private DualCrnOperateProcessUtils dualCrnOperateProcessUtils;
    @Autowired
    private StoreInTaskGenerationService storeInTaskGenerationService;

    /**
     * 带超时保护执行方法
@@ -115,15 +121,21 @@
        this.generateStoreWrkFile();

        // 执行堆垛机任务
        crnOperateUtils.crnIoExecuteNormal();
        crnOperateUtils.crnIoExecute();
        // 堆垛机任务执行完成-具备仿真能力
        this.crnIoExecuteFinish();
        // 执行输送站点入库任务
        stationOperateProcessUtils.stationInExecute();
        // 执行输送站点出库任务
        stationOperateProcessUtils.stationOutExecute();
        stationOperateProcessUtils.crnStationOutExecute();
        // 检测输送站点出库任务执行完成
        stationOperateProcessUtils.stationOutExecuteFinish();
        // 检测任务转完成
        stationOperateProcessUtils.checkTaskToComplete();
        // 检测出库排序
        stationOperateProcessUtils.checkStationOutOrder();
        // 监控绕圈站点
        stationOperateProcessUtils.watchCircleStation();

        // 执行双工位堆垛机任务
        dualCrnOperateProcessUtils.dualCrnIoExecute();
@@ -142,25 +154,25 @@
            while (!Thread.currentThread().isInterrupted()) {
                try {
                    Config enableFakeConfig = configService
                            .selectOne(new EntityWrapper<Config>().eq("code", "enableFake"));
                            .getOne(new QueryWrapper<Config>().eq("code", "enableFake"));
                    if (enableFakeConfig != null) {
                        enableFake = enableFakeConfig.getValue();
                    }

                    Config fakeRealTaskRequestWmsConfig = configService
                            .selectOne(new EntityWrapper<Config>().eq("code", "fakeRealTaskRequestWms"));
                            .getOne(new QueryWrapper<Config>().eq("code", "fakeRealTaskRequestWms"));
                    if (fakeRealTaskRequestWmsConfig != null) {
                        fakeRealTaskRequestWms = fakeRealTaskRequestWmsConfig.getValue();
                    }

                    Config fakeGenerateInTaskConfig = configService
                            .selectOne(new EntityWrapper<Config>().eq("code", "fakeGenerateInTask"));
                            .getOne(new QueryWrapper<Config>().eq("code", "fakeGenerateInTask"));
                    if (fakeGenerateInTaskConfig != null) {
                        fakeGenerateInTask = fakeGenerateInTaskConfig.getValue();
                    }

                    Config fakeGenerateOutTaskConfig = configService
                            .selectOne(new EntityWrapper<Config>().eq("code", "fakeGenerateOutTask"));
                            .getOne(new QueryWrapper<Config>().eq("code", "fakeGenerateOutTask"));
                    if (fakeGenerateOutTaskConfig != null) {
                        fakeGenerateOutTask = fakeGenerateOutTaskConfig.getValue();
                    }
@@ -211,7 +223,7 @@
            return;
        }

        List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>());
        List<BasDevp> basDevps = basDevpService.list(new QueryWrapper<>());
        for (BasDevp basDevp : basDevps) {
            StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
            if (stationThread == null) {
@@ -265,7 +277,7 @@
            return;
        }

        List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>());
        List<BasDevp> basDevps = basDevpService.list(new QueryWrapper<>());
        for (BasDevp basDevp : basDevps) {
            StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
            if (stationThread == null) {
@@ -301,13 +313,13 @@

                    // 检测任务是否生成
                    List<WrkMast> wrkMasts = wrkMastService
                            .selectList(new EntityWrapper<WrkMast>().eq("barcode", stationProtocol.getBarcode()));
                            .list(new QueryWrapper<WrkMast>().eq("barcode", stationProtocol.getBarcode()));
                    if (!wrkMasts.isEmpty()) {
                        continue;
                    }

                    List<LocMast> locMastList = locMastService
                            .selectList(new EntityWrapper<LocMast>().eq("loc_sts", String.valueOf(LocStsType.O)));
                            .list(new QueryWrapper<LocMast>().eq("loc_sts", String.valueOf(LocStsType.O)));
                    if (locMastList.isEmpty()) {
                        continue;
                    }
@@ -348,95 +360,20 @@

    // 生成仿真模拟出库任务
    private synchronized void generateFakeOutTask() {
        if (!enableFake.equals("Y")) {
            return;
        }

        if (fakeRealTaskRequestWms.equals("Y")) {
            return;
        }

        if (!fakeGenerateOutTask.equals("Y")) {
            return;
        }

        List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>());
        for (BasDevp basDevp : basDevps) {
            StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
            if (stationThread == null) {
                continue;
            }

            Map<Integer, StationProtocol> stationMap = stationThread.getStatusMap();

            List<StationObjModel> list = basDevp.getOutStationList$();
            for (StationObjModel entity : list) {
                Integer stationId = entity.getStationId();
                if (!stationMap.containsKey(stationId)) {
                    continue;
                }

                StationProtocol stationProtocol = stationMap.get(stationId);
                if (stationProtocol == null) {
                    continue;
                }

                Object object = redisUtil.get(RedisKeyType.GENERATE_FAKE_OUT_TASK_LIMIT.key + stationId);
                if (object != null) {
                    return;
                }

                // 满足自动、无物、工作号0，生成出库数据
                if (stationProtocol.isAutoing()
                        && !stationProtocol.isLoading()
                        && stationProtocol.getTaskNo() == 0) {
                    List<LocMast> locMastList = locMastService
                            .selectList(new EntityWrapper<LocMast>().eq("loc_sts", String.valueOf(LocStsType.F)));
                    if (locMastList.isEmpty()) {
                        continue;
                    }

                    LocMast locMast = locMastList.get(0);

                    CreateOutTaskParam taskParam = new CreateOutTaskParam();
                    taskParam.setTaskNo(String.valueOf(commonService.getWorkNo(WrkIoType.OUT.id)));
                    taskParam.setStaNo(stationId);
                    taskParam.setLocNo(locMast.getLocNo());
                    boolean result = commonService.createOutTask(taskParam);
                    redisUtil.set(RedisKeyType.GENERATE_FAKE_OUT_TASK_LIMIT.key + stationId, "lock", 10);
                }
            }
        }
    }

    /**
     * 请求生成入库任务
     * 入库站，根据条码扫描生成入库工作档
     */
    public synchronized void generateStoreWrkFile() {
        try {
            if (fakeRealTaskRequestWms.equals("N")) {
            if (!enableFake.equals("Y")) {
                return;
            }

            Object systemConfigMapObj = redisUtil.get(RedisKeyType.SYSTEM_CONFIG_MAP.key);
            if (systemConfigMapObj == null) {
                return;
            }
            HashMap<String, String> systemConfigMap = (HashMap<String, String>) systemConfigMapObj;

            int conveyorStationTaskLimit = 30;
            String conveyorStationTaskLimitStr = systemConfigMap.get("conveyorStationTaskLimit");
            if (conveyorStationTaskLimitStr != null) {
                conveyorStationTaskLimit = Integer.parseInt(conveyorStationTaskLimitStr);
            }
            int currentStationTaskCount = stationOperateProcessUtils.getCurrentStationTaskCount();
            if (currentStationTaskCount > conveyorStationTaskLimit) {
                News.error("输送站点任务已达到上限，上限值：{}，站点任务数：{}", conveyorStationTaskLimit, currentStationTaskCount);
            if (fakeRealTaskRequestWms.equals("Y")) {
                return;
            }

            List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>());
            if (!fakeGenerateOutTask.equals("Y")) {
                return;
            }

            List<BasDevp> basDevps = basDevpService.list(new QueryWrapper<>());
            for (BasDevp basDevp : basDevps) {
                StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
                if (stationThread == null) {
@@ -445,7 +382,7 @@

                Map<Integer, StationProtocol> stationMap = stationThread.getStatusMap();

                List<StationObjModel> list = basDevp.getBarcodeStationList$();
                List<StationObjModel> list = basDevp.getOutStationList$();
                for (StationObjModel entity : list) {
                    Integer stationId = entity.getStationId();
                    if (!stationMap.containsKey(stationId)) {
@@ -457,82 +394,29 @@
                        continue;
                    }

                    // 满足自动、有物、有工作号，生成入库数据
                    Object object = redisUtil.get(RedisKeyType.GENERATE_FAKE_OUT_TASK_LIMIT.key + stationId);
                    if (object != null) {
                        return;
                    }

                    // 满足自动、无物、工作号0，生成出库数据
                    if (stationProtocol.isAutoing()
                            && stationProtocol.isLoading()
                            && stationProtocol.getTaskNo() > 0) {
                        if (Cools.isEmpty(stationProtocol.getBarcode())) {
                            && !stationProtocol.isLoading()
                            && stationProtocol.getTaskNo() == 0) {
                        List<LocMast> locMastList = locMastService
                                .list(new QueryWrapper<LocMast>().eq("loc_sts", String.valueOf(LocStsType.F)));
                        if (locMastList.isEmpty()) {
                            continue;
                        }

                        // 检测任务是否生成
                        List<WrkMast> wrkMasts = wrkMastService
                                .selectList(new EntityWrapper<WrkMast>().eq("barcode", stationProtocol.getBarcode()));
                        if (!wrkMasts.isEmpty()) {
                            continue;
                        }
                        LocMast locMast = locMastList.get(0);

                        Object lock = redisUtil.get(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId);
                        if (lock != null) {
                            continue;
                        }
                        redisUtil.set(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId, "lock", 10);

                        String barcode = stationProtocol.getBarcode();
                        Integer stationIdVal = stationProtocol.getStationId();

                        // 1. 首先查询是否有已完成的异步响应
                        String response = wmsOperateUtils.queryAsyncInTaskResponse(barcode, stationIdVal);

                        if (response != null) {
                            // 2. 有响应结果，处理响应
                            if (response.equals("FAILED") || response.startsWith("ERROR:")) {
                                // 请求失败，重新发起异步请求
                                News.error("WMS入库请求失败，重新发起请求，barcode={}，stationId={}，response={}", barcode,
                                        stationIdVal, response);
                                wmsOperateUtils.applyInTaskAsync(barcode, stationIdVal,
                                        stationProtocol.getPalletHeight());
                                redisUtil.set(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId, "lock", 2);
                                continue;
                            }

                            // 解析响应
                            JSONObject jsonObject = JSON.parseObject(response);
                            if (jsonObject.getInteger("code").equals(200)) {
                                StartupDto dto = jsonObject.getObject("data", StartupDto.class);

                                CreateInTaskParam taskParam = new CreateInTaskParam();
                                taskParam.setTaskNo(dto.getTaskNo());
                                taskParam.setLocNo(dto.getLocNo());
                                taskParam.setTaskPri(dto.getTaskPri());
                                taskParam.setBarcode(barcode);
                                WrkMast wrkMast = commonService.createInTask(taskParam);

                                StationCommand command = stationThread.getCommand(StationCommandType.WRITE_INFO,
                                        wrkMast.getWrkNo(), stationId, stationId, 0);
                                if (command == null) {
                                    News.taskInfo(wrkMast.getWrkNo(), "获取输送线命令失败");
                                    continue;
                                }
                                MessageQueue.offer(SlaveType.Devp, basDevp.getDevpNo(), new Task(2, command));
                            } else {
                                // 接口返回非200，重新发起请求
                                News.error("WMS入库接口返回非200，重新发起请求，barcode={}，stationId={}，response={}", barcode,
                                        stationIdVal, response);
                                wmsOperateUtils.applyInTaskAsync(barcode, stationIdVal,
                                        stationProtocol.getPalletHeight());
                                redisUtil.set(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId, "lock", 2);
                            }
                        } else {
                            // 3. 没有响应结果，检查是否有请求正在进行中
                            if (!wmsOperateUtils.isAsyncRequestInProgress(barcode, stationIdVal)) {
                                // 没有请求进行中，发起新的异步请求
                                News.info("发起异步WMS入库请求，barcode={}，stationId={}", barcode, stationIdVal);
                                wmsOperateUtils.applyInTaskAsync(barcode, stationIdVal,
                                        stationProtocol.getPalletHeight());
                                redisUtil.set(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId, "lock", 2);
                            }
                        }
                        CreateOutTaskParam taskParam = new CreateOutTaskParam();
                        taskParam.setTaskNo(String.valueOf(commonService.getWorkNo(WrkIoType.OUT.id)));
                        taskParam.setStaNo(stationId);
                        taskParam.setLocNo(locMast.getLocNo());
                        boolean result = commonService.createOutTask(taskParam);
                        redisUtil.set(RedisKeyType.GENERATE_FAKE_OUT_TASK_LIMIT.key + stationId, "lock", 10);
                    }
                }
            }
@@ -541,9 +425,48 @@
        }
    }

    /**
     * 请求生成入库任务
     * 入库站，根据条码扫描生成入库工作档
     */
    public synchronized void generateStoreWrkFile() {
        storeInTaskGenerationService.generate(this);
    }

    @Override
    public boolean isEnabled() {
        return !"N".equals(fakeRealTaskRequestWms);
    }

    @Override
    public boolean matchCandidate(StoreInTaskContext context) {
        StationProtocol stationProtocol = context.getStationProtocol();
        return stationProtocol.isAutoing()
                && stationProtocol.isLoading()
                && stationProtocol.getTaskNo() > 0
                && !Cools.isEmpty(stationProtocol.getBarcode());
    }

    @Override
    public void onRequestPermitGranted(StoreInTaskContext context) {
        redisUtil.set(getGenerateLockKey(context), "lock", 3);
    }

    @Override
    public void afterTaskCreated(StoreInTaskContext context, WrkMast wrkMast) {
        Integer stationId = context.getStationObjModel().getStationId();
        StationCommand command = context.getStationThread().getCommand(StationCommandType.WRITE_INFO,
                wrkMast.getWrkNo(), stationId, stationId, 0);
        if (command == null) {
            News.taskInfo(wrkMast.getWrkNo(), "获取输送线命令失败");
            return;
        }
        MessageQueue.offer(SlaveType.Devp, context.getBasDevp().getDevpNo(), new Task(2, command));
    }

    // 计算所有站点停留时间
    public synchronized void calcAllStationStayTime() {
        List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>());
        List<BasDevp> basDevps = basDevpService.list(new QueryWrapper<>());
        for (BasDevp basDevp : basDevps) {
            StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
            if (stationThread == null) {
@@ -567,7 +490,7 @@

    // 检测出库站点停留是否超时
    public synchronized void checkOutStationStayTimeOut() {
        List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>());
        List<BasDevp> basDevps = basDevpService.list(new QueryWrapper<>());
        for (BasDevp basDevp : basDevps) {
            List<StationObjModel> outStationList = basDevp.getOutStationList$();
            if (outStationList.isEmpty()) {
@@ -587,7 +510,7 @@
                    continue;
                }

                if (System.currentTimeMillis() - stayTime > 1000 * 15) {
                if (System.currentTimeMillis() - stayTime > 1000 * 60) {
                    StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp,
                            stationObjModel.getDeviceNo());
                    if (stationThread == null) {
@@ -613,7 +536,7 @@

    // 检测入库站点堆垛机是否取走货物
    public synchronized void checkInStationCrnTake() {
        List<BasCrnp> basCrnps = basCrnpService.selectList(new EntityWrapper<>());
        List<BasCrnp> basCrnps = basCrnpService.list(new QueryWrapper<>());
        for (BasCrnp basCrnp : basCrnps) {
            List<StationObjModel> inStationList = basCrnp.getInStationList$();
            if (inStationList.isEmpty()) {
@@ -623,7 +546,7 @@
            checkInStationListCrnTake(inStationList);
        }

        List<BasDualCrnp> basDualCrnps = basDualCrnpService.selectList(new EntityWrapper<>());
        List<BasDualCrnp> basDualCrnps = basDualCrnpService.list(new QueryWrapper<>());
        for (BasDualCrnp basDualCrnp : basDualCrnps) {
            List<StationObjModel> inStationList = basDualCrnp.getInStationList$();
            if (inStationList.isEmpty()) {
@@ -725,7 +648,7 @@

    // 堆垛机任务执行完成
    public synchronized void crnIoExecuteFinish() {
        List<BasCrnp> basCrnps = basCrnpService.selectList(new EntityWrapper<>());
        List<BasCrnp> basCrnps = basCrnpService.list(new QueryWrapper<>());
        for (BasCrnp basCrnp : basCrnps) {
            CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, basCrnp.getCrnNo());
            if (crnThread == null) {
@@ -779,6 +702,7 @@
                        StationCommand command = stationThread.getCommand(StationCommandType.WRITE_INFO, 9998,
                                wrkMast.getSourceStaNo(), 0, 0);
                        MessageQueue.offer(SlaveType.Devp, stationObjModel.getDeviceNo(), new Task(2, command));
                        redisUtil.set(RedisKeyType.CRN_OUT_TASK_COMPLETE_STATION_INFO.key + wrkMast.getWrkNo(), JSON.toJSONString(stationObjModel, SerializerFeature.DisableCircularReferenceDetect), 60 * 60 * 24);
                    }
                } else if (wrkMast.getWrkSts() == WrkStsType.LOC_MOVE_RUN.sts) {
                    updateWrkSts = WrkStsType.COMPLETE_LOC_MOVE.sts;
@@ -791,7 +715,7 @@
                wrkMast.setSystemMsg("");
                wrkMast.setIoTime(new Date());
                if (wrkMastService.updateById(wrkMast)) {
                    CrnCommand resetCommand = crnThread.getResetCommand(crnProtocol.getCrnNo());
                    CrnCommand resetCommand = crnThread.getResetCommand(crnProtocol.getTaskNo(), crnProtocol.getCrnNo());
                    MessageQueue.offer(SlaveType.Crn, crnProtocol.getCrnNo(), new Task(2, resetCommand));
                    News.info("堆垛机任务状态更新成功，堆垛机号={}，工作号={}", basCrnp.getCrnNo(), crnProtocol.getTaskNo());
                }