| | |
| | | package com.zy.core.plugin; |
| | | |
| | | import com.alibaba.fastjson.JSON; |
| | | import com.alibaba.fastjson.JSONObject; |
| | | import com.alibaba.fastjson.serializer.SerializerFeature; |
| | | import com.baomidou.mybatisplus.mapper.EntityWrapper; |
| | | import com.baomidou.mybatisplus.core.conditions.query.QueryWrapper; |
| | | import com.core.common.Cools; |
| | | import com.zy.asrs.domain.param.CreateInTaskParam; |
| | | import com.zy.asrs.domain.param.CreateOutTaskParam; |
| | | import com.zy.asrs.utils.Utils; |
| | | import com.zy.asrs.entity.*; |
| | | import com.zy.asrs.service.*; |
| | | import com.zy.common.entity.FindCrnNoResult; |
| | | import com.zy.common.model.StartupDto; |
| | | import com.zy.common.service.CommonService; |
| | | import com.zy.common.utils.RedisUtil; |
| | | import com.zy.core.News; |
| | | import com.zy.core.cache.MessageQueue; |
| | | import com.zy.core.cache.SlaveConnection; |
| | | import com.zy.core.dispatch.StationCommandDispatcher; |
| | | import com.zy.core.enums.*; |
| | | import com.zy.core.model.StationObjModel; |
| | | import com.zy.core.model.Task; |
| | |
| | | import com.zy.core.model.protocol.DualCrnProtocol; |
| | | import com.zy.core.model.protocol.StationProtocol; |
| | | import com.zy.core.plugin.api.MainProcessPluginApi; |
| | | import com.zy.core.properties.SystemProperties; |
| | | import com.zy.core.plugin.store.StoreInTaskContext; |
| | | import com.zy.core.plugin.store.StoreInTaskGenerationService; |
| | | import com.zy.core.plugin.store.StoreInTaskPolicy; |
| | | import com.zy.core.task.MainProcessLane; |
| | | import com.zy.core.task.MainProcessTaskSubmitter; |
| | | import com.zy.core.thread.CrnThread; |
| | | import com.zy.core.thread.DualCrnThread; |
| | | import com.zy.core.thread.StationThread; |
| | | import com.zy.core.utils.CrnOperateProcessUtils; |
| | | import com.zy.core.utils.DualCrnOperateProcessUtils; |
| | | import com.zy.core.utils.StationOperateProcessUtils; |
| | | import com.zy.core.utils.WmsOperateUtils; |
| | | import com.zy.system.entity.Config; |
| | | import com.zy.system.service.ConfigService; |
| | | import lombok.extern.slf4j.Slf4j; |
| | |
| | | |
| | | import java.util.*; |
| | | import java.util.concurrent.ConcurrentHashMap; |
| | | import java.util.concurrent.ExecutorService; |
| | | import java.util.concurrent.Executors; |
| | | import java.util.concurrent.Future; |
| | | import java.util.concurrent.TimeUnit; |
| | | import java.util.concurrent.TimeoutException; |
| | | |
| | | @Slf4j |
| | | @Component |
| | | public class FakeProcess implements MainProcessPluginApi { |
| | | public class FakeProcess implements MainProcessPluginApi, StoreInTaskPolicy { |
| | | private static final long MAIN_DISPATCH_INTERVAL_MS = 200L; |
| | | private static final long ASYNC_DISPATCH_INTERVAL_MS = 50L; |
| | | |
| | | private static final long METHOD_TIMEOUT_MS = 15000; // 15秒超时 |
| | | private static final ExecutorService timeoutExecutor = Executors.newCachedThreadPool(); |
| | | |
| | | private static Map<Integer, Long> stationStayTimeMap = new ConcurrentHashMap<>(); |
| | | private static final Map<Integer, Long> stationStayTimeMap = new ConcurrentHashMap<>(); |
| | | private static volatile String enableFake = "N"; |
| | | private static volatile String fakeRealTaskRequestWms = "N"; |
| | | private static volatile String fakeGenerateInTask = "Y"; |
| | | private static volatile String fakeGenerateOutTask = "Y"; |
| | | |
| | | private Thread asyncFakeRunThread = null; |
| | | |
| | | @Autowired |
| | | private WrkMastService wrkMastService; |
| | |
| | | @Autowired |
| | | private StationOperateProcessUtils stationOperateProcessUtils; |
| | | @Autowired |
| | | private WmsOperateUtils wmsOperateUtils; |
| | | private WrkAnalysisService wrkAnalysisService; |
| | | @Autowired |
| | | private DualCrnOperateProcessUtils dualCrnOperateProcessUtils; |
| | | |
| | | /** |
| | | * 带超时保护执行方法 |
| | | * |
| | | * @param taskName 任务名称(用于日志) |
| | | * @param task 要执行的任务 |
| | | */ |
| | | private void executeWithTimeout(String taskName, Runnable task) { |
| | | Future<?> future = timeoutExecutor.submit(task); |
| | | try { |
| | | future.get(METHOD_TIMEOUT_MS, TimeUnit.MILLISECONDS); |
| | | } catch (TimeoutException e) { |
| | | // 使用 cancel(false) 不发送中断信号,避免 RedisCommandInterruptedException |
| | | // 任务会在后台继续执行直到完成,但主循环不会等待 |
| | | future.cancel(false); |
| | | News.error("[WCS Warning] 方法执行超时,主循环已跳过: {}, 超时时间: {}ms (任务仍在后台运行)", taskName, METHOD_TIMEOUT_MS); |
| | | } catch (Exception e) { |
| | | News.error("[WCS Error] 方法执行异常: {}, 异常: {}", taskName, e.getMessage()); |
| | | } |
| | | } |
| | | @Autowired |
| | | private StoreInTaskGenerationService storeInTaskGenerationService; |
| | | @Autowired |
| | | private StationCommandDispatcher stationCommandDispatcher; |
| | | @Autowired |
| | | private MainProcessTaskSubmitter mainProcessTaskSubmitter; |
| | | |
| | | @Override |
| | | public void run() { |
| | | long startTime = System.currentTimeMillis(); |
| | | asyncFakeRun(); |
| | | refreshFakeConfig(); |
| | | |
| | | // 仿真异步任务 |
| | | submitAsyncTasks(ASYNC_DISPATCH_INTERVAL_MS); |
| | | // 仿真输送线堵塞检测 |
| | | stationOperateProcessUtils.submitCheckStationRunBlockTasks(MainProcessLane.FAKE_STATION_RUN_BLOCK, ASYNC_DISPATCH_INTERVAL_MS); |
| | | |
| | | // 请求生成入库任务 |
| | | this.generateStoreWrkFile(); |
| | | generateStoreWrkFile(); |
| | | |
| | | // 执行堆垛机任务 |
| | | crnOperateUtils.crnIoExecute(); |
| | | // 堆垛机任务执行完成-具备仿真能力 |
| | | this.crnIoExecuteFinish(); |
| | | crnOperateUtils.submitCrnIoTasks(MainProcessLane.FAKE_CRN_IO, MAIN_DISPATCH_INTERVAL_MS); |
| | | // 堆垛机任务执行完成 |
| | | submitCrnIoExecuteFinishTasks(MAIN_DISPATCH_INTERVAL_MS); |
| | | // 执行输送站点入库任务 |
| | | stationOperateProcessUtils.stationInExecute(); |
| | | // 执行输送站点出库任务 |
| | | stationOperateProcessUtils.crnStationOutExecute(); |
| | | // 检测输送站点出库任务执行完成 |
| | | stationOperateProcessUtils.stationOutExecuteFinish(); |
| | | // 检测任务转完成 |
| | | stationOperateProcessUtils.checkTaskToComplete(); |
| | | // 检测出库排序 |
| | | stationOperateProcessUtils.checkStationOutOrder(); |
| | | // 监控绕圈站点 |
| | | stationOperateProcessUtils.watchCircleStation(); |
| | | |
| | | stationOperateProcessUtils.submitStationInTasks(MainProcessLane.FAKE_STATION_IN, MAIN_DISPATCH_INTERVAL_MS); |
| | | // 检测入库任务是否已经到达目标站台 |
| | | stationOperateProcessUtils.submitInboundStationArrivalTasks(MAIN_DISPATCH_INTERVAL_MS); |
| | | // 输送线执行堆垛机出库后的站台流转 |
| | | stationOperateProcessUtils.submitCrnStationOutTasks(MainProcessLane.FAKE_STATION_OUT, MAIN_DISPATCH_INTERVAL_MS); |
| | | // 检测出库任务是否已经到达目标站台 |
| | | stationOperateProcessUtils.submitStationOutExecuteFinishTasks(MAIN_DISPATCH_INTERVAL_MS); |
| | | // 检测站台运行完成后的任务转完成 |
| | | stationOperateProcessUtils.submitCheckTaskToCompleteTasks(MAIN_DISPATCH_INTERVAL_MS); |
| | | // 检测并处理出库排序 |
| | | stationOperateProcessUtils.submitCheckStationOutOrderTasks(MainProcessLane.FAKE_STATION_OUT_ORDER, MAIN_DISPATCH_INTERVAL_MS); |
| | | // 监控输送线绕圈站点 |
| | | stationOperateProcessUtils.submitWatchCircleStationTasks(MainProcessLane.FAKE_STATION_WATCH_CIRCLE, MAIN_DISPATCH_INTERVAL_MS); |
| | | // 执行双工位堆垛机任务 |
| | | dualCrnOperateProcessUtils.dualCrnIoExecute(); |
| | | dualCrnOperateProcessUtils.submitDualCrnIoTasks(MainProcessLane.FAKE_DUAL_CRN_IO, MAIN_DISPATCH_INTERVAL_MS); |
| | | // 双工位堆垛机任务执行完成 |
| | | dualCrnOperateProcessUtils.dualCrnIoExecuteFinish(); |
| | | dualCrnOperateProcessUtils.submitDualCrnIoExecuteFinishTasks(MainProcessLane.FAKE_DUAL_CRN_IO_FINISH, MAIN_DISPATCH_INTERVAL_MS); |
| | | |
| | | News.info("[WCS Debug] 主线程Run执行完成,耗时:{}ms", System.currentTimeMillis() - startTime); |
| | | } |
| | | |
| | | public void asyncFakeRun() { |
| | | if (asyncFakeRunThread != null) { |
| | | return; |
| | | private void refreshFakeConfig() { |
| | | Config enableFakeConfig = configService.getOne(new QueryWrapper<Config>().eq("code", "enableFake")); |
| | | if (enableFakeConfig != null) { |
| | | enableFake = enableFakeConfig.getValue(); |
| | | } |
| | | |
| | | asyncFakeRunThread = new Thread(() -> { |
| | | while (!Thread.currentThread().isInterrupted()) { |
| | | try { |
| | | Config enableFakeConfig = configService |
| | | .selectOne(new EntityWrapper<Config>().eq("code", "enableFake")); |
| | | if (enableFakeConfig != null) { |
| | | enableFake = enableFakeConfig.getValue(); |
| | | } |
| | | Config fakeRealTaskRequestWmsConfig = configService |
| | | .getOne(new QueryWrapper<Config>().eq("code", "fakeRealTaskRequestWms")); |
| | | if (fakeRealTaskRequestWmsConfig != null) { |
| | | fakeRealTaskRequestWms = fakeRealTaskRequestWmsConfig.getValue(); |
| | | } |
| | | |
| | | Config fakeRealTaskRequestWmsConfig = configService |
| | | .selectOne(new EntityWrapper<Config>().eq("code", "fakeRealTaskRequestWms")); |
| | | if (fakeRealTaskRequestWmsConfig != null) { |
| | | fakeRealTaskRequestWms = fakeRealTaskRequestWmsConfig.getValue(); |
| | | } |
| | | Config fakeGenerateInTaskConfig = configService |
| | | .getOne(new QueryWrapper<Config>().eq("code", "fakeGenerateInTask")); |
| | | if (fakeGenerateInTaskConfig != null) { |
| | | fakeGenerateInTask = fakeGenerateInTaskConfig.getValue(); |
| | | } |
| | | |
| | | Config fakeGenerateInTaskConfig = configService |
| | | .selectOne(new EntityWrapper<Config>().eq("code", "fakeGenerateInTask")); |
| | | if (fakeGenerateInTaskConfig != null) { |
| | | fakeGenerateInTask = fakeGenerateInTaskConfig.getValue(); |
| | | } |
| | | Config fakeGenerateOutTaskConfig = configService |
| | | .getOne(new QueryWrapper<Config>().eq("code", "fakeGenerateOutTask")); |
| | | if (fakeGenerateOutTaskConfig != null) { |
| | | fakeGenerateOutTask = fakeGenerateOutTaskConfig.getValue(); |
| | | } |
| | | } |
| | | |
| | | Config fakeGenerateOutTaskConfig = configService |
| | | .selectOne(new EntityWrapper<Config>().eq("code", "fakeGenerateOutTask")); |
| | | if (fakeGenerateOutTaskConfig != null) { |
| | | fakeGenerateOutTask = fakeGenerateOutTaskConfig.getValue(); |
| | | } |
| | | private void submitAsyncTasks(long minIntervalMs) { |
| | | submitAsyncTask("checkInStationHasTask", minIntervalMs, this::checkInStationHasTask); |
| | | submitAsyncTask("generateFakeInTask", minIntervalMs, this::generateFakeInTask); |
| | | submitAsyncTask("generateFakeOutTask", minIntervalMs, this::generateFakeOutTask); |
| | | submitAsyncTask("calcAllStationStayTime", minIntervalMs, this::calcAllStationStayTime); |
| | | submitAsyncTask("checkOutStationStayTimeOut", minIntervalMs, this::checkOutStationStayTimeOut); |
| | | submitAsyncTask("checkInStationCrnTake", minIntervalMs, this::checkInStationCrnTake); |
| | | } |
| | | |
| | | // 系统运行状态判断 |
| | | if (!SystemProperties.WCS_RUNNING_STATUS.get()) { |
| | | continue; |
| | | } |
| | | private void submitAsyncTask(String taskName, long minIntervalMs, Runnable task) { |
| | | mainProcessTaskSubmitter.submitKeyedSerialTask( |
| | | MainProcessLane.FAKE_ASYNC, |
| | | taskName, |
| | | taskName, |
| | | minIntervalMs, |
| | | task |
| | | ); |
| | | } |
| | | |
| | | // 检测入库站是否有任务生成,并仿真生成模拟入库站点数据 |
| | | checkInStationHasTask(); |
| | | // 生成仿真模拟入库任务 |
| | | generateFakeInTask(); |
| | | // 生成仿真模拟出库任务 |
| | | generateFakeOutTask(); |
| | | // 计算所有站点停留时间 |
| | | calcAllStationStayTime(); |
| | | // 检测出库站点停留是否超时 |
| | | checkOutStationStayTimeOut(); |
| | | // 检测入库站点堆垛机是否取走货物 |
| | | checkInStationCrnTake(); |
| | | |
| | | // 检测输送站点是否运行堵塞 |
| | | stationOperateProcessUtils.checkStationRunBlock(); |
| | | |
| | | // 间隔 |
| | | Thread.sleep(50); |
| | | } catch (InterruptedException ie) { |
| | | Thread.currentThread().interrupt(); |
| | | break; |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | private void submitCrnIoExecuteFinishTasks(long minIntervalMs) { |
| | | List<BasCrnp> basCrnps = basCrnpService.list(new QueryWrapper<>()); |
| | | for (BasCrnp basCrnp : basCrnps) { |
| | | Integer crnNo = basCrnp == null ? null : basCrnp.getCrnNo(); |
| | | if (crnNo == null) { |
| | | continue; |
| | | } |
| | | }); |
| | | asyncFakeRunThread.setName("asyncFakeRunProcess"); |
| | | asyncFakeRunThread.setDaemon(true); |
| | | asyncFakeRunThread.start(); |
| | | mainProcessTaskSubmitter.submitKeyedSerialTask( |
| | | MainProcessLane.FAKE_CRN_IO_FINISH, |
| | | crnNo, |
| | | "crnIoExecuteFinish", |
| | | minIntervalMs, |
| | | () -> crnIoExecuteFinish(basCrnp) |
| | | ); |
| | | } |
| | | } |
| | | |
| | | private void submitGenerateStoreTasks() { |
| | | List<BasDevp> basDevps = basDevpService.list(new QueryWrapper<>()); |
| | | for (BasDevp basDevp : basDevps) { |
| | | List<StationObjModel> barcodeStations = getBarcodeStations(basDevp); |
| | | for (StationObjModel stationObjModel : barcodeStations) { |
| | | Integer stationId = stationObjModel == null ? null : stationObjModel.getStationId(); |
| | | if (stationId == null) { |
| | | continue; |
| | | } |
| | | storeInTaskGenerationService.submitGenerateStoreTask( |
| | | this, |
| | | basDevp, |
| | | stationObjModel, |
| | | MainProcessLane.FAKE_GENERATE_STORE, |
| | | MAIN_DISPATCH_INTERVAL_MS, |
| | | () -> storeInTaskGenerationService.generate(this, basDevp, stationObjModel) |
| | | ); |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 检测入库站是否有任务生成,并仿真生成模拟入库站点数据 |
| | | private synchronized void checkInStationHasTask() { |
| | | private void checkInStationHasTask() { |
| | | if (!enableFake.equals("Y")) { |
| | | return; |
| | | } |
| | |
| | | return; |
| | | } |
| | | |
| | | List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>()); |
| | | List<BasDevp> basDevps = basDevpService.list(new QueryWrapper<>()); |
| | | for (BasDevp basDevp : basDevps) { |
| | | StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo()); |
| | | if (stationThread == null) { |
| | |
| | | StationCommand command = stationThread.getCommand(StationCommandType.MOVE, |
| | | commonService.getWorkNo(WrkIoType.FAKE_TASK_NO.id), stationId, |
| | | entity.getBarcodeStation().getStationId(), 0); |
| | | MessageQueue.offer(SlaveType.Devp, basDevp.getDevpNo(), new Task(2, command)); |
| | | stationCommandDispatcher.dispatch(basDevp.getDevpNo(), command, "fake-process", "fake-enable-in"); |
| | | if (entity.getBarcodeStation() != null && entity.getBarcodeStation().getStationId() != null) { |
| | | Utils.precomputeInTaskEnableRow(entity.getBarcodeStation().getStationId()); |
| | | } |
| | | redisUtil.set(RedisKeyType.GENERATE_FAKE_IN_STATION_DATA_LIMIT.key + stationId, "lock", 5); |
| | | } |
| | | } |
| | |
| | | } |
| | | |
| | | // 生成仿真模拟入库任务 |
| | | private synchronized void generateFakeInTask() { |
| | | private void generateFakeInTask() { |
| | | if (!enableFake.equals("Y")) { |
| | | return; |
| | | } |
| | |
| | | return; |
| | | } |
| | | |
| | | List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>()); |
| | | List<BasDevp> basDevps = basDevpService.list(new QueryWrapper<>()); |
| | | for (BasDevp basDevp : basDevps) { |
| | | StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo()); |
| | | if (stationThread == null) { |
| | |
| | | |
| | | // 检测任务是否生成 |
| | | List<WrkMast> wrkMasts = wrkMastService |
| | | .selectList(new EntityWrapper<WrkMast>().eq("barcode", stationProtocol.getBarcode())); |
| | | .list(new QueryWrapper<WrkMast>().eq("barcode", stationProtocol.getBarcode())); |
| | | if (!wrkMasts.isEmpty()) { |
| | | continue; |
| | | } |
| | | |
| | | List<LocMast> locMastList = locMastService |
| | | .selectList(new EntityWrapper<LocMast>().eq("loc_sts", String.valueOf(LocStsType.O))); |
| | | .list(new QueryWrapper<LocMast>().eq("loc_sts", String.valueOf(LocStsType.O))); |
| | | if (locMastList.isEmpty()) { |
| | | continue; |
| | | } |
| | |
| | | News.taskInfo(wrkMast.getWrkNo(), "获取输送线命令失败"); |
| | | continue; |
| | | } |
| | | MessageQueue.offer(SlaveType.Devp, basDevp.getDevpNo(), new Task(2, command)); |
| | | stationCommandDispatcher.dispatch(basDevp.getDevpNo(), command, "fake-process", "fake-in-task"); |
| | | redisUtil.set(RedisKeyType.GENERATE_FAKE_IN_TASK_LIMIT.key + stationId, "lock", 5); |
| | | } |
| | | } |
| | |
| | | } |
| | | |
| | | // 生成仿真模拟出库任务 |
| | | private synchronized void generateFakeOutTask() { |
| | | private void generateFakeOutTask() { |
| | | try { |
| | | if (!enableFake.equals("Y")) { |
| | | return; |
| | |
| | | return; |
| | | } |
| | | |
| | | List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>()); |
| | | List<BasDevp> basDevps = basDevpService.list(new QueryWrapper<>()); |
| | | for (BasDevp basDevp : basDevps) { |
| | | StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo()); |
| | | if (stationThread == null) { |
| | |
| | | && !stationProtocol.isLoading() |
| | | && stationProtocol.getTaskNo() == 0) { |
| | | List<LocMast> locMastList = locMastService |
| | | .selectList(new EntityWrapper<LocMast>().eq("loc_sts", String.valueOf(LocStsType.F))); |
| | | .list(new QueryWrapper<LocMast>().eq("loc_sts", String.valueOf(LocStsType.F))); |
| | | if (locMastList.isEmpty()) { |
| | | continue; |
| | | } |
| | |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | log.error("generateFakeOutTask execute error", e); |
| | | } |
| | | } |
| | | |
| | |
| | | * 请求生成入库任务 |
| | | * 入库站,根据条码扫描生成入库工作档 |
| | | */ |
| | | public synchronized void generateStoreWrkFile() { |
| | | try { |
| | | if (fakeRealTaskRequestWms.equals("N")) { |
| | | return; |
| | | } |
| | | public void generateStoreWrkFile() { |
| | | submitGenerateStoreTasks(); |
| | | } |
| | | |
| | | Object systemConfigMapObj = redisUtil.get(RedisKeyType.SYSTEM_CONFIG_MAP.key); |
| | | if (systemConfigMapObj == null) { |
| | | return; |
| | | } |
| | | HashMap<String, String> systemConfigMap = (HashMap<String, String>) systemConfigMapObj; |
| | | @Override |
| | | public boolean isEnabled() { |
| | | return !"N".equals(fakeRealTaskRequestWms); |
| | | } |
| | | |
| | | int conveyorStationTaskLimit = 30; |
| | | String conveyorStationTaskLimitStr = systemConfigMap.get("conveyorStationTaskLimit"); |
| | | if (conveyorStationTaskLimitStr != null) { |
| | | conveyorStationTaskLimit = Integer.parseInt(conveyorStationTaskLimitStr); |
| | | } |
| | | int currentStationTaskCount = stationOperateProcessUtils.getCurrentStationTaskCount(); |
| | | if (currentStationTaskCount > conveyorStationTaskLimit) { |
| | | News.error("输送站点任务已达到上限,上限值:{},站点任务数:{}", conveyorStationTaskLimit, currentStationTaskCount); |
| | | return; |
| | | } |
| | | @Override |
| | | public boolean matchCandidate(StoreInTaskContext context) { |
| | | StationProtocol stationProtocol = context.getStationProtocol(); |
| | | return stationProtocol.isAutoing() |
| | | && stationProtocol.isLoading() |
| | | && stationProtocol.getTaskNo() > 0 |
| | | && !Cools.isEmpty(stationProtocol.getBarcode()); |
| | | } |
| | | |
| | | List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>()); |
| | | for (BasDevp basDevp : basDevps) { |
| | | StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo()); |
| | | if (stationThread == null) { |
| | | continue; |
| | | } |
| | | @Override |
| | | public void onRequestPermitGranted(StoreInTaskContext context) { |
| | | redisUtil.set(getGenerateLockKey(context), "lock", 3); |
| | | } |
| | | |
| | | Map<Integer, StationProtocol> stationMap = stationThread.getStatusMap(); |
| | | |
| | | List<StationObjModel> list = basDevp.getBarcodeStationList$(); |
| | | for (StationObjModel entity : list) { |
| | | Integer stationId = entity.getStationId(); |
| | | if (!stationMap.containsKey(stationId)) { |
| | | continue; |
| | | } |
| | | |
| | | StationProtocol stationProtocol = stationMap.get(stationId); |
| | | if (stationProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | // 满足自动、有物、有工作号,生成入库数据 |
| | | if (stationProtocol.isAutoing() |
| | | && stationProtocol.isLoading() |
| | | && stationProtocol.getTaskNo() > 0) { |
| | | if (Cools.isEmpty(stationProtocol.getBarcode())) { |
| | | continue; |
| | | } |
| | | |
| | | // 检测任务是否生成 |
| | | List<WrkMast> wrkMasts = wrkMastService |
| | | .selectList(new EntityWrapper<WrkMast>().eq("barcode", stationProtocol.getBarcode())); |
| | | if (!wrkMasts.isEmpty()) { |
| | | continue; |
| | | } |
| | | |
| | | Object lock = redisUtil.get(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId); |
| | | if (lock != null) { |
| | | continue; |
| | | } |
| | | redisUtil.set(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId, "lock", 3); |
| | | |
| | | String barcode = stationProtocol.getBarcode(); |
| | | Integer stationIdVal = stationProtocol.getStationId(); |
| | | |
| | | // 1. 首先查询是否有已完成的异步响应 |
| | | String response = wmsOperateUtils.queryAsyncInTaskResponse(barcode, stationIdVal); |
| | | |
| | | if (response != null) { |
| | | // 2. 有响应结果,处理响应 |
| | | if (response.equals("FAILED") || response.startsWith("ERROR:")) { |
| | | // 请求失败,重新发起异步请求 |
| | | News.error("WMS入库请求失败,重新发起请求,barcode={},stationId={},response={}", barcode, |
| | | stationIdVal, response); |
| | | wmsOperateUtils.applyInTaskAsync(barcode, stationIdVal, |
| | | stationProtocol.getPalletHeight()); |
| | | redisUtil.set(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId, "lock", 2); |
| | | |
| | | stationProtocol.setSystemWarning("请求入库失败,WMS返回=" + response); |
| | | continue; |
| | | } |
| | | |
| | | // 解析响应 |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | |
| | | CreateInTaskParam taskParam = new CreateInTaskParam(); |
| | | taskParam.setTaskNo(dto.getTaskNo()); |
| | | taskParam.setLocNo(dto.getLocNo()); |
| | | taskParam.setTaskPri(dto.getTaskPri()); |
| | | taskParam.setBarcode(barcode); |
| | | WrkMast wrkMast = commonService.createInTask(taskParam); |
| | | |
| | | StationCommand command = stationThread.getCommand(StationCommandType.WRITE_INFO, |
| | | wrkMast.getWrkNo(), stationId, stationId, 0); |
| | | if (command == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "获取输送线命令失败"); |
| | | continue; |
| | | } |
| | | MessageQueue.offer(SlaveType.Devp, basDevp.getDevpNo(), new Task(2, command)); |
| | | |
| | | stationProtocol.setSystemWarning(""); |
| | | } else { |
| | | // 接口返回非200,重新发起请求 |
| | | News.error("WMS入库接口返回非200,重新发起请求,barcode={},stationId={},response={}", barcode, |
| | | stationIdVal, response); |
| | | wmsOperateUtils.applyInTaskAsync(barcode, stationIdVal, |
| | | stationProtocol.getPalletHeight()); |
| | | redisUtil.set(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId, "lock", 2); |
| | | |
| | | stationProtocol.setSystemWarning("请求入库失败,WMS返回=" + response); |
| | | } |
| | | } else { |
| | | // 3. 没有响应结果,检查是否有请求正在进行中 |
| | | if (!wmsOperateUtils.isAsyncRequestInProgress(barcode, stationIdVal)) { |
| | | // 没有请求进行中,发起新的异步请求 |
| | | News.info("发起异步WMS入库请求,barcode={},stationId={}", barcode, stationIdVal); |
| | | wmsOperateUtils.applyInTaskAsync(barcode, stationIdVal, |
| | | stationProtocol.getPalletHeight()); |
| | | redisUtil.set(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId, "lock", 2); |
| | | |
| | | stationProtocol.setSystemWarning("请求入库失败,WMS无返回"); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | @Override |
| | | public void afterTaskCreated(StoreInTaskContext context, WrkMast wrkMast) { |
| | | Integer stationId = context.getStationObjModel().getStationId(); |
| | | StationCommand command = context.getStationThread().getCommand(StationCommandType.WRITE_INFO, |
| | | wrkMast.getWrkNo(), stationId, stationId, 0); |
| | | if (command == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "获取输送线命令失败"); |
| | | return; |
| | | } |
| | | stationCommandDispatcher.dispatch(context.getBasDevp().getDevpNo(), command, "fake-process", "write-info"); |
| | | } |
| | | |
| | | // 计算所有站点停留时间 |
| | | public synchronized void calcAllStationStayTime() { |
| | | List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>()); |
| | | public void calcAllStationStayTime() { |
| | | List<BasDevp> basDevps = basDevpService.list(new QueryWrapper<>()); |
| | | for (BasDevp basDevp : basDevps) { |
| | | StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo()); |
| | | if (stationThread == null) { |
| | |
| | | } |
| | | |
| | | // 检测出库站点停留是否超时 |
| | | public synchronized void checkOutStationStayTimeOut() { |
| | | List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>()); |
| | | public void checkOutStationStayTimeOut() { |
| | | List<BasDevp> basDevps = basDevpService.list(new QueryWrapper<>()); |
| | | for (BasDevp basDevp : basDevps) { |
| | | List<StationObjModel> outStationList = basDevp.getOutStationList$(); |
| | | if (outStationList.isEmpty()) { |
| | |
| | | continue; |
| | | } |
| | | |
| | | MessageQueue.offer(SlaveType.Devp, stationObjModel.getDeviceNo(), new Task(2, command)); |
| | | stationCommandDispatcher.dispatch(stationObjModel.getDeviceNo(), command, "fake-process", "out-station-reset"); |
| | | redisUtil.set( |
| | | RedisKeyType.CHECK_OUT_STATION_STAY_TIME_OUT_LIMIT.key + stationObjModel.getStationId(), |
| | | "lock", 10); |
| | |
| | | } |
| | | |
| | | // 检测入库站点堆垛机是否取走货物 |
| | | public synchronized void checkInStationCrnTake() { |
| | | List<BasCrnp> basCrnps = basCrnpService.selectList(new EntityWrapper<>()); |
| | | public void checkInStationCrnTake() { |
| | | List<BasCrnp> basCrnps = basCrnpService.list(new QueryWrapper<>()); |
| | | for (BasCrnp basCrnp : basCrnps) { |
| | | List<StationObjModel> inStationList = basCrnp.getInStationList$(); |
| | | if (inStationList.isEmpty()) { |
| | |
| | | checkInStationListCrnTake(inStationList); |
| | | } |
| | | |
| | | List<BasDualCrnp> basDualCrnps = basDualCrnpService.selectList(new EntityWrapper<>()); |
| | | List<BasDualCrnp> basDualCrnps = basDualCrnpService.list(new QueryWrapper<>()); |
| | | for (BasDualCrnp basDualCrnp : basDualCrnps) { |
| | | List<StationObjModel> inStationList = basDualCrnp.getInStationList$(); |
| | | if (inStationList.isEmpty()) { |
| | |
| | | } |
| | | } |
| | | |
| | | private synchronized void checkInStationListCrnTake(List<StationObjModel> inStationList) { |
| | | private void checkInStationListCrnTake(List<StationObjModel> inStationList) { |
| | | for (StationObjModel stationObjModel : inStationList) { |
| | | Object lock = redisUtil |
| | | .get(RedisKeyType.CHECK_IN_STATION_STAY_TIME_OUT_LIMIT.key + stationObjModel.getStationId()); |
| | |
| | | |
| | | WrkMast wrkMast = wrkMastService.selectByWorkNo(stationProtocol.getTaskNo()); |
| | | if (wrkMast == null) { |
| | | MessageQueue.offer(SlaveType.Devp, stationObjModel.getDeviceNo(), new Task(2, command)); |
| | | stationCommandDispatcher.dispatch(stationObjModel.getDeviceNo(), command, "fake-process", "in-station-reset-task-over"); |
| | | redisUtil.set( |
| | | RedisKeyType.CHECK_IN_STATION_STAY_TIME_OUT_LIMIT.key + stationObjModel.getStationId(), |
| | | "lock", 10); |
| | |
| | | JSON.toJSONString(command)); |
| | | } else { |
| | | if (wrkMast.getWrkSts() != WrkStsType.NEW_INBOUND.sts |
| | | && wrkMast.getWrkSts() != WrkStsType.INBOUND_DEVICE_RUN.sts) { |
| | | && wrkMast.getWrkSts() != WrkStsType.INBOUND_STATION_RUN.sts) { |
| | | Integer crnNo = wrkMast.getCrnNo(); |
| | | if (crnNo != null) { |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crnNo); |
| | |
| | | continue; |
| | | } |
| | | |
| | | MessageQueue.offer(SlaveType.Devp, stationObjModel.getDeviceNo(), new Task(2, command)); |
| | | stationCommandDispatcher.dispatch(stationObjModel.getDeviceNo(), command, "fake-process", "in-station-reset-crn-fetch"); |
| | | redisUtil.set(RedisKeyType.CHECK_IN_STATION_STAY_TIME_OUT_LIMIT.key |
| | | + stationObjModel.getStationId(), "lock", 10); |
| | | News.info("输送站点重置命令下发成功(crn_fetch),站点号={},命令数据={}", stationObjModel.getStationId(), |
| | |
| | | continue; |
| | | } |
| | | |
| | | MessageQueue.offer(SlaveType.Devp, stationObjModel.getDeviceNo(), new Task(2, command)); |
| | | stationCommandDispatcher.dispatch(stationObjModel.getDeviceNo(), command, "fake-process", "in-station-reset-dual-crn-fetch"); |
| | | redisUtil.set(RedisKeyType.CHECK_IN_STATION_STAY_TIME_OUT_LIMIT.key |
| | | + stationObjModel.getStationId(), "lock", 10); |
| | | News.info("输送站点重置命令下发成功(crn_fetch),站点号={},命令数据={}", stationObjModel.getStationId(), |
| | |
| | | } |
| | | |
| | | // 堆垛机任务执行完成 |
| | | public synchronized void crnIoExecuteFinish() { |
| | | List<BasCrnp> basCrnps = basCrnpService.selectList(new EntityWrapper<>()); |
| | | public void crnIoExecuteFinish() { |
| | | List<BasCrnp> basCrnps = basCrnpService.list(new QueryWrapper<>()); |
| | | for (BasCrnp basCrnp : basCrnps) { |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, basCrnp.getCrnNo()); |
| | | if (crnThread == null) { |
| | | continue; |
| | | } |
| | | |
| | | CrnProtocol crnProtocol = crnThread.getStatus(); |
| | | if (crnProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | if (crnProtocol.getMode() == CrnModeType.AUTO.id |
| | | && crnProtocol.getTaskNo() > 0 |
| | | && crnProtocol.getStatus() == CrnStatusType.WAITING.id) { |
| | | Object lock = redisUtil.get(RedisKeyType.CRN_IO_EXECUTE_FINISH_LIMIT.key + basCrnp.getCrnNo()); |
| | | if (lock != null) { |
| | | continue; |
| | | } |
| | | |
| | | // 获取待确认工作档 |
| | | WrkMast wrkMast = wrkMastService.selectByWorkNo(crnProtocol.getTaskNo()); |
| | | if (wrkMast == null) { |
| | | News.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", basCrnp.getCrnNo(), crnProtocol.getTaskNo()); |
| | | continue; |
| | | } |
| | | |
| | | Long updateWrkSts = null; |
| | | if (wrkMast.getWrkSts() == WrkStsType.INBOUND_RUN.sts) { |
| | | updateWrkSts = WrkStsType.COMPLETE_INBOUND.sts; |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.OUTBOUND_RUN.sts) { |
| | | updateWrkSts = WrkStsType.OUTBOUND_RUN_COMPLETE.sts; |
| | | |
| | | // 生成仿真站点数据 |
| | | List<StationObjModel> outStationList = basCrnp.getOutStationList$(); |
| | | if (outStationList.isEmpty()) { |
| | | News.info("堆垛机:{} 出库站点未设置", basCrnp.getCrnNo()); |
| | | continue; |
| | | } |
| | | |
| | | for (StationObjModel stationObjModel : outStationList) { |
| | | if (!stationObjModel.getStationId().equals(wrkMast.getSourceStaNo())) { |
| | | continue; |
| | | } |
| | | |
| | | StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, |
| | | stationObjModel.getDeviceNo()); |
| | | if (stationThread == null) { |
| | | continue; |
| | | } |
| | | // 生成仿真站点数据 |
| | | StationCommand command = stationThread.getCommand(StationCommandType.WRITE_INFO, 9998, |
| | | wrkMast.getSourceStaNo(), 0, 0); |
| | | MessageQueue.offer(SlaveType.Devp, stationObjModel.getDeviceNo(), new Task(2, command)); |
| | | redisUtil.set(RedisKeyType.CRN_OUT_TASK_COMPLETE_STATION_INFO.key + wrkMast.getWrkNo(), JSON.toJSONString(stationObjModel, SerializerFeature.DisableCircularReferenceDetect), 60 * 60 * 24); |
| | | } |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.LOC_MOVE_RUN.sts) { |
| | | updateWrkSts = WrkStsType.COMPLETE_LOC_MOVE.sts; |
| | | } else { |
| | | News.error("堆垛机处于等待确认且任务完成状态,但工作状态异常。堆垛机号={},工作号={}", basCrnp.getCrnNo(), crnProtocol.getTaskNo()); |
| | | continue; |
| | | } |
| | | |
| | | wrkMast.setWrkSts(updateWrkSts); |
| | | wrkMast.setSystemMsg(""); |
| | | wrkMast.setIoTime(new Date()); |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | CrnCommand resetCommand = crnThread.getResetCommand(crnProtocol.getTaskNo(), crnProtocol.getCrnNo()); |
| | | MessageQueue.offer(SlaveType.Crn, crnProtocol.getCrnNo(), new Task(2, resetCommand)); |
| | | News.info("堆垛机任务状态更新成功,堆垛机号={},工作号={}", basCrnp.getCrnNo(), crnProtocol.getTaskNo()); |
| | | } |
| | | |
| | | redisUtil.set(RedisKeyType.CRN_IO_EXECUTE_FINISH_LIMIT.key + basCrnp.getCrnNo(), "lock", 10); |
| | | } |
| | | crnIoExecuteFinish(basCrnp); |
| | | } |
| | | } |
| | | |
| | | private void crnIoExecuteFinish(BasCrnp basCrnp) { |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, basCrnp.getCrnNo()); |
| | | if (crnThread == null) { |
| | | return; |
| | | } |
| | | |
| | | CrnProtocol crnProtocol = crnThread.getStatus(); |
| | | if (crnProtocol == null) { |
| | | return; |
| | | } |
| | | |
| | | if (crnProtocol.getMode() != CrnModeType.AUTO.id |
| | | || crnProtocol.getTaskNo() <= 0 |
| | | || crnProtocol.getStatus() != CrnStatusType.WAITING.id) { |
| | | return; |
| | | } |
| | | |
| | | Object lock = redisUtil.get(RedisKeyType.CRN_IO_EXECUTE_FINISH_LIMIT.key + basCrnp.getCrnNo()); |
| | | if (lock != null) { |
| | | return; |
| | | } |
| | | |
| | | // 获取待确认工作档 |
| | | WrkMast wrkMast = wrkMastService.selectByWorkNo(crnProtocol.getTaskNo()); |
| | | if (wrkMast == null) { |
| | | News.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", basCrnp.getCrnNo(), crnProtocol.getTaskNo()); |
| | | return; |
| | | } |
| | | |
| | | Long updateWrkSts = null; |
| | | if (wrkMast.getWrkSts() == WrkStsType.INBOUND_RUN.sts) { |
| | | updateWrkSts = WrkStsType.COMPLETE_INBOUND.sts; |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.OUTBOUND_RUN.sts) { |
| | | updateWrkSts = WrkStsType.OUTBOUND_RUN_COMPLETE.sts; |
| | | |
| | | // 生成仿真站点数据 |
| | | List<StationObjModel> outStationList = basCrnp.getOutStationList$(); |
| | | if (outStationList.isEmpty()) { |
| | | News.info("堆垛机:{} 出库站点未设置", basCrnp.getCrnNo()); |
| | | return; |
| | | } |
| | | |
| | | for (StationObjModel stationObjModel : outStationList) { |
| | | if (!stationObjModel.getStationId().equals(wrkMast.getSourceStaNo())) { |
| | | continue; |
| | | } |
| | | |
| | | StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, |
| | | stationObjModel.getDeviceNo()); |
| | | if (stationThread == null) { |
| | | continue; |
| | | } |
| | | // 生成仿真站点数据 |
| | | StationCommand command = stationThread.getCommand(StationCommandType.WRITE_INFO, 9998, |
| | | wrkMast.getSourceStaNo(), 0, 0); |
| | | stationCommandDispatcher.dispatch(stationObjModel.getDeviceNo(), command, "fake-process", "crn-out-complete-write-info"); |
| | | redisUtil.set(RedisKeyType.CRN_OUT_TASK_COMPLETE_STATION_INFO.key + wrkMast.getWrkNo(), JSON.toJSONString(stationObjModel, SerializerFeature.DisableCircularReferenceDetect), 60 * 60 * 24); |
| | | } |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.LOC_MOVE_RUN.sts) { |
| | | updateWrkSts = WrkStsType.COMPLETE_LOC_MOVE.sts; |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.CRN_MOVE_RUN.sts) { |
| | | updateWrkSts = WrkStsType.COMPLETE_CRN_MOVE.sts; |
| | | } else { |
| | | News.error("堆垛机处于等待确认且任务完成状态,但工作状态异常。堆垛机号={},工作号={}", basCrnp.getCrnNo(), crnProtocol.getTaskNo()); |
| | | return; |
| | | } |
| | | |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(updateWrkSts); |
| | | wrkMast.setSystemMsg(""); |
| | | wrkMast.setIoTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | wrkAnalysisService.markCraneComplete(wrkMast, now, updateWrkSts); |
| | | CrnCommand resetCommand = crnThread.getResetCommand(crnProtocol.getTaskNo(), crnProtocol.getCrnNo()); |
| | | MessageQueue.offer(SlaveType.Crn, crnProtocol.getCrnNo(), new Task(2, resetCommand)); |
| | | News.info("堆垛机任务状态更新成功,堆垛机号={},工作号={}", basCrnp.getCrnNo(), crnProtocol.getTaskNo()); |
| | | } |
| | | |
| | | redisUtil.set(RedisKeyType.CRN_IO_EXECUTE_FINISH_LIMIT.key + basCrnp.getCrnNo(), "lock", 10); |
| | | } |
| | | |
| | | } |