#

Administrator

2026-04-27 007ee7bc1b63aa381b3a414952bbf41aeebed60e

 src/main/java/com/zy/core/plugin/XiaosongProcess.java

@@ -15,15 +15,14 @@
import com.zy.core.News;
import com.zy.core.cache.MessageQueue;
import com.zy.core.cache.SlaveConnection;
import com.zy.core.enums.RedisKeyType;
import com.zy.core.enums.SlaveType;
import com.zy.core.enums.StationCommandType;
import com.zy.core.enums.WrkIoType;
import com.zy.core.enums.*;
import com.zy.core.model.StationObjModel;
import com.zy.core.model.Task;
import com.zy.core.model.command.StationCommand;
import com.zy.core.model.protocol.StationProtocol;
import com.zy.core.plugin.api.MainProcessPluginApi;
import com.zy.core.task.MainProcessLane;
import com.zy.core.task.MainProcessTaskSubmitter;
import com.zy.core.thread.StationThread;
import com.zy.core.utils.CrnOperateProcessUtils;
import com.zy.core.utils.DualCrnOperateProcessUtils;
@@ -33,6 +32,7 @@
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Component;

import java.util.Date;
import java.util.HashMap;
import java.util.List;
import java.util.Map;
@@ -40,6 +40,8 @@
@Slf4j
@Component
public class XiaosongProcess implements MainProcessPluginApi {
    private static final long DISPATCH_INTERVAL_MS = 200L;
    private static final long MAINTENANCE_INTERVAL_MS = 500L;

    @Autowired
    private CrnOperateProcessUtils crnOperateUtils;
@@ -57,157 +59,251 @@
    private WmsOperateUtils wmsOperateUtils;
    @Autowired
    private DualCrnOperateProcessUtils dualCrnOperateProcessUtils;
    @Autowired
    private MainProcessTaskSubmitter mainProcessTaskSubmitter;

    @Override
    public void run() {
        //检测入库站是否有任务生成，并启动入库
        checkInStationHasTask();
        //请求生成入库任务
        generateStoreWrkFile();
        // 检测入库站是否有任务生成，并按站点 lane 异步启动入库
        stationOperateProcessUtils.submitStationEnableInTasks(DISPATCH_INTERVAL_MS);
        // 请求生成入库任务，放入独立 lane，避免拖慢其他主流程方法
        submitGenerateStoreWrkFileTask();

        //执行堆垛机任务
        crnOperateUtils.crnIoExecute();
        //堆垛机任务执行完成-具备仿真能力
        crnOperateUtils.crnIoExecuteFinish();
        //执行输送站点入库任务
        stationOperateProcessUtils.stationInExecute();
        //执行堆垛机输送站点出库任务
        stationOperateProcessUtils.crnStationOutExecute();
        //执行双工位堆垛机输送站点出库任务
        stationOperateProcessUtils.dualCrnStationOutExecute();
        //检测输送站点出库任务执行完成
        stationOperateProcessUtils.stationOutExecuteFinish();
        //检测输送站点是否运行堵塞
        stationOperateProcessUtils.checkStationRunBlock();
        // 执行堆垛机任务
        crnOperateUtils.submitCrnIoTasks(DISPATCH_INTERVAL_MS);
        // 堆垛机任务执行完成
        crnOperateUtils.submitCrnIoExecuteFinishTasks(DISPATCH_INTERVAL_MS);
        // 执行输送站点入库任务
        stationOperateProcessUtils.submitStationInTasks(DISPATCH_INTERVAL_MS);
        // 执行堆垛机输送站点出库任务
        stationOperateProcessUtils.submitCrnStationOutTasks(DISPATCH_INTERVAL_MS);
        // 执行双工位堆垛机输送站点出库任务
        stationOperateProcessUtils.submitDualCrnStationOutTasks(DISPATCH_INTERVAL_MS);
        // 检测输送站点出库任务执行完成
        stationOperateProcessUtils.submitStationOutExecuteFinishTasks(DISPATCH_INTERVAL_MS);
        // 检测任务转完成
        stationOperateProcessUtils.submitCheckTaskToCompleteTasks(DISPATCH_INTERVAL_MS);
        // 检测输送站点是否运行堵塞
        stationOperateProcessUtils.submitCheckStationRunBlockTasks(MAINTENANCE_INTERVAL_MS);

        // 执行双工位堆垛机任务
        dualCrnOperateProcessUtils.dualCrnIoExecute();
        dualCrnOperateProcessUtils.submitDualCrnIoTasks(DISPATCH_INTERVAL_MS);
        // 双工位堆垛机任务执行完成
        dualCrnOperateProcessUtils.dualCrnIoExecuteFinish();

        dualCrnOperateProcessUtils.submitDualCrnIoExecuteFinishTasks(DISPATCH_INTERVAL_MS);
    }

    /**
     * 请求生成入库任务
     * 入库站，根据条码扫描生成入库工作档
     */
    public synchronized void generateStoreWrkFile() {
        try {
            Object systemConfigMapObj = redisUtil.get(RedisKeyType.SYSTEM_CONFIG_MAP.key);
            if (systemConfigMapObj == null) {
                return;
            }
            HashMap<String, String> systemConfigMap = (HashMap<String, String>) systemConfigMapObj;
    private void submitGenerateStoreWrkFileTask() {
        mainProcessTaskSubmitter.submitSerialTask(
                MainProcessLane.GENERATE_STORE,
                "submitGenerateStoreWrkFileTask",
                DISPATCH_INTERVAL_MS,
                this::submitGenerateStoreWrkFileTasksInternal
        );
    }

            int conveyorStationTaskLimit = 30;
            String conveyorStationTaskLimitStr = systemConfigMap.get("conveyorStationTaskLimit");
            if (conveyorStationTaskLimitStr != null) {
                conveyorStationTaskLimit = Integer.parseInt(conveyorStationTaskLimitStr);
            }
            int currentStationTaskCount = stationOperateProcessUtils.getCurrentStationTaskCount();
            if (currentStationTaskCount > conveyorStationTaskLimit) {
                News.error("输送站点任务已达到上限，上限值：{}，站点任务数：{}", conveyorStationTaskLimit, currentStationTaskCount);
                return;
    private void submitGenerateStoreWrkFileTasksInternal() {
        List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>());
        for (final BasDevp basDevp : basDevps) {
            StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
            if (stationThread == null) {
                continue;
            }

            List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>());
            for (BasDevp basDevp : basDevps) {
                StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
                if (stationThread == null) {
            Map<Integer, StationProtocol> stationMap = stationThread.getStatusMap();
            if (stationMap == null || stationMap.isEmpty()) {
                continue;
            }

            List<StationObjModel> list = basDevp.getBarcodeStationList$();
            for (final StationObjModel entity : list) {
                Integer stationId = entity == null ? null : entity.getStationId();
                if (stationId == null || !stationMap.containsKey(stationId)) {
                    continue;
                }

                Map<Integer, StationProtocol> stationMap = stationThread.getStatusMap();

                List<StationObjModel> list = basDevp.getBarcodeStationList$();
                for (StationObjModel entity : list) {
                    Integer stationId = entity.getStationId();
                    if (!stationMap.containsKey(stationId)) {
                        continue;
                    }

                    StationProtocol stationProtocol = stationMap.get(stationId);
                    if (stationProtocol == null) {
                        continue;
                    }

                    if (stationProtocol.isAutoing()
                            && stationProtocol.isLoading()
                            && stationProtocol.isInEnable()
                            && stationProtocol.getTaskNo() > 0) {
                        if (Cools.isEmpty(stationProtocol.getBarcode())) {
                            continue;
                        }

                        // 检测任务是否生成
                        List<WrkMast> wrkMasts = wrkMastService
                                .selectList(new EntityWrapper<WrkMast>().eq("barcode", stationProtocol.getBarcode()));
                        if (!wrkMasts.isEmpty()) {
                            continue;
                        }

                        Object lock = redisUtil.get(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId);
                        if (lock != null) {
                            continue;
                        }

                        String barcode = stationProtocol.getBarcode();
                        Integer stationIdVal = stationProtocol.getStationId();

                        // 1. 首先查询是否有已完成的异步响应
                        String response = wmsOperateUtils.queryAsyncInTaskResponse(barcode, stationIdVal);

                        if (response != null) {
                            // 2. 有响应结果，处理响应
                            if (response.equals("FAILED") || response.startsWith("ERROR:")) {
                                // 请求失败，重新发起异步请求
                                News.error("WMS入库请求失败，重新发起请求，barcode={}，stationId={}，response={}", barcode,
                                        stationIdVal, response);
                                wmsOperateUtils.applyInTaskAsync(barcode, stationIdVal,
                                        stationProtocol.getPalletHeight());
                                redisUtil.set(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId, "lock", 2);
                                stationProtocol.setSystemWarning("请求入库失败，WMS返回=" + response);
                                continue;
                            }

                            // 解析响应
                            JSONObject jsonObject = JSON.parseObject(response);
                            if (jsonObject.getInteger("code").equals(200)) {
                                StartupDto dto = jsonObject.getObject("data", StartupDto.class);

                                CreateInTaskParam taskParam = new CreateInTaskParam();
                                taskParam.setTaskNo(dto.getTaskNo());
                                taskParam.setLocNo(dto.getLocNo());
                                taskParam.setTaskPri(dto.getTaskPri());
                                taskParam.setBarcode(barcode);
                                WrkMast wrkMast = commonService.createInTask(taskParam);
                                stationProtocol.setSystemWarning("");
                            } else {
                                // 接口返回非200，重新发起请求
                                News.error("WMS入库接口返回非200，重新发起请求，barcode={}，stationId={}，response={}", barcode,
                                        stationIdVal, response);
                                wmsOperateUtils.applyInTaskAsync(barcode, stationIdVal,
                                        stationProtocol.getPalletHeight());
                                redisUtil.set(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId, "lock", 2);
                                stationProtocol.setSystemWarning("请求入库失败，WMS返回=" + response);
                            }
                        } else {
                            // 3. 没有响应结果，检查是否有请求正在进行中
                            if (!wmsOperateUtils.isAsyncRequestInProgress(barcode, stationIdVal)) {
                                // 没有请求进行中，发起新的异步请求
                                News.info("发起异步WMS入库请求，barcode={}，stationId={}", barcode, stationIdVal);
                                wmsOperateUtils.applyInTaskAsync(barcode, stationIdVal,
                                        stationProtocol.getPalletHeight());
                                redisUtil.set(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId, "lock", 2);
                                stationProtocol.setSystemWarning("请求入库失败，WMS无返回");
                mainProcessTaskSubmitter.submitKeyedSerialTask(
                        MainProcessLane.GENERATE_STORE,
                        stationId,
                        "generateStoreWrkFile",
                        DISPATCH_INTERVAL_MS,
                        new Runnable() {
                            @Override
                            public void run() {
                                generateStoreWrkFile(basDevp, entity);
                            }
                        }
                );
            }
        }
    }

    private void generateStoreWrkFile(BasDevp basDevp, StationObjModel entity) {
        if (basDevp == null || entity == null || entity.getStationId() == null) {
            return;
        }

        Object systemConfigMapObj = redisUtil.get(RedisKeyType.SYSTEM_CONFIG_MAP.key);
        if (systemConfigMapObj == null) {
            return;
        }
        HashMap<String, String> systemConfigMap = (HashMap<String, String>) systemConfigMapObj;

        int conveyorStationTaskLimit = 30;
        String conveyorStationTaskLimitStr = systemConfigMap.get("conveyorStationTaskLimit");
        if (conveyorStationTaskLimitStr != null) {
            conveyorStationTaskLimit = Integer.parseInt(conveyorStationTaskLimitStr);
        }
        int currentStationTaskCount = stationOperateProcessUtils.getCurrentStationTaskCount();
        if (currentStationTaskCount > conveyorStationTaskLimit) {
            News.error("输送站点任务已达到上限，上限值：{}，站点任务数：{}", conveyorStationTaskLimit, currentStationTaskCount);
            return;
        }

        Integer stationId = entity.getStationId();
        StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
        if (stationThread == null) {
            return;
        }

        Map<Integer, StationProtocol> stationMap = stationThread.getStatusMap();
        if (stationMap == null || !stationMap.containsKey(stationId)) {
            return;
        }

        StationProtocol stationProtocol = stationMap.get(stationId);
        if (stationProtocol == null) {
            return;
        }

        if (!(stationProtocol.isAutoing()
                && stationProtocol.isLoading()
                && stationProtocol.isInEnable()
                && stationProtocol.getTaskNo() > 0)) {
            logTraceLimited("generate_wait_condition_" + stationId, 5,
                    "[WCS Trace][条码站入库] 条码站暂未满足生成条件。stationId={}，autoing={}，loading={}，inEnable={}，enableIn={}，taskNo={}，targetStaNo={}，barcode={}，error={}，warning={}",
                    stationId, stationProtocol.isAutoing(), stationProtocol.isLoading(),
                    stationProtocol.isInEnable(), stationProtocol.isEnableIn(), stationProtocol.getTaskNo(),
                    stationProtocol.getTargetStaNo(), stationProtocol.getBarcode(),
                    stationProtocol.getError(), stationProtocol.getSystemWarning());
            return;
        }
        if (Cools.isEmpty(stationProtocol.getBarcode())) {
            logTraceLimited("generate_wait_barcode_" + stationId, 5,
                    "[WCS Trace][条码站入库] 条码站已到位但还没有条码。stationId={}，taskNo={}，targetStaNo={}，palletHeight={}，weight={}，error={}，warning={}",
                    stationId, stationProtocol.getTaskNo(), stationProtocol.getTargetStaNo(),
                    stationProtocol.getPalletHeight(), stationProtocol.getWeight(),
                    stationProtocol.getError(), stationProtocol.getSystemWarning());
            return;
        }

        if (stationProtocol.getError() > 0) {
            Object backLock = redisUtil.get(RedisKeyType.GENERATE_STATION_BACK_LIMIT.key + stationProtocol.getTaskNo());
            if (backLock != null) {
                return;
            }
            StationObjModel backStation = entity.getBackStation();
            StationCommand command = stationThread.getCommand(StationCommandType.MOVE, commonService.getWorkNo(WrkIoType.STATION_BACK.id), stationId, backStation.getStationId(), 0);
            if (command == null) {
                News.taskInfo(stationProtocol.getTaskNo(), "{}工作,获取输送线命令失败", stationProtocol.getTaskNo());
                return;
            }
            MessageQueue.offer(SlaveType.Devp, basDevp.getDevpNo(), new Task(2, command));
            News.taskInfo(stationProtocol.getTaskNo(), "{}扫码异常，已退回至{}", backStation.getStationId());
            redisUtil.set(RedisKeyType.GENERATE_STATION_BACK_LIMIT.key + stationProtocol.getTaskNo(), "lock", 10);
            return;
        }

        List<WrkMast> wrkMasts = wrkMastService
                .selectList(new EntityWrapper<WrkMast>()
                        .eq("barcode", stationProtocol.getBarcode()));
        if (!wrkMasts.isEmpty()) {
            WrkMast firstWrkMast = wrkMasts.get(0);
            News.info("[WCS Debug][条码站入库] 条码已有工作档，跳过生成。stationId={}，barcode={}，当前站点taskNo={}，已存在数量={}，首个工作号={}，状态={}，locNo={}",
                    stationId, stationProtocol.getBarcode(), stationProtocol.getTaskNo(),
                    wrkMasts.size(), firstWrkMast.getWrkNo(), firstWrkMast.getWrkSts(),
                    firstWrkMast.getLocNo());
            for (WrkMast wrkMast : wrkMasts) {
                if (wrkMast.getIoType().equals(WrkIoType.OUT.id)) {
                    if (wrkMast.getWrkSts().equals(WrkStsType.STATION_RUN.sts) || wrkMast.getWrkSts().equals(WrkStsType.STATION_RUN_COMPLETE.sts)) {
                        wrkMast.setWrkSts(WrkStsType.COMPLETE_OUTBOUND.sts);
                        wrkMast.setModiTime(new Date());
                        wrkMastService.updateById(wrkMast);
                    }
                }
            }
        } catch (Exception e) {
            e.printStackTrace();
            return;
        }

        Object generateLock = redisUtil.get(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId);
        if (generateLock != null) {
            logTraceLimited("generate_wait_lock_" + stationId, 3,
                    "[WCS Trace][条码站入库] 条码站生成任务命中限流锁。stationId={}，taskNo={}，barcode={}，warning={}",
                    stationId, stationProtocol.getTaskNo(), stationProtocol.getBarcode(), stationProtocol.getSystemWarning());
            return;
        }

        String barcode = stationProtocol.getBarcode();
        Integer stationIdVal = stationProtocol.getStationId();

        long applyStartMs = System.currentTimeMillis();
        News.info("[WCS Debug][条码站入库] 准备请求WMS生成入库任务。stationId={}，barcode={}，stationTaskNo={}，palletHeight={}，isInEnable={}",
                stationIdVal, barcode, stationProtocol.getTaskNo(),
                stationProtocol.getPalletHeight(), stationProtocol.isInEnable());
        String response = wmsOperateUtils.applyInTask(barcode, stationIdVal,
                stationProtocol.getPalletHeight());
        News.info("[WCS Debug][条码站入库] WMS生成入库任务返回。stationId={}，barcode={}，stationTaskNo={}，costMs={}，response={}",
                stationIdVal, barcode, stationProtocol.getTaskNo(),
                System.currentTimeMillis() - applyStartMs, response);
        if (response == null) {
            News.error("WMS入库同步请求失败，接口未响应，barcode={}，stationId={}", barcode, stationIdVal);
            redisUtil.set(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId, "lock", 2);
            stationProtocol.setSystemWarning("请求入库失败，WMS无返回");
            return;
        }

        JSONObject jsonObject = JSON.parseObject(response);
        Integer code = jsonObject.getInteger("code");
        if (code != null && code.equals(200)) {
            StartupDto dto = jsonObject.getObject("data", StartupDto.class);
            if (dto == null || Cools.isEmpty(dto.getLocNo())) {
                News.warn("[WCS Debug][条码站入库] WMS返回成功但库位为空，等待下一轮生成。stationId={}，barcode={}，stationTaskNo={}，response={}",
                        stationIdVal, barcode, stationProtocol.getTaskNo(), response);
                redisUtil.set(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId, "lock", 2);
                stationProtocol.setSystemWarning("WMS已返回任务但库位为空");
                return;
            }

            CreateInTaskParam taskParam = new CreateInTaskParam();
            taskParam.setTaskNo(dto.getTaskNo());
            taskParam.setLocNo(dto.getLocNo());
            taskParam.setTaskPri(dto.getTaskPri());
            taskParam.setBarcode(barcode);
            News.info("[WCS Debug][条码站入库] 准备创建入库工作档。stationId={}，barcode={}，wmsTaskNo={}，locNo={}，taskPri={}",
                    stationIdVal, barcode, dto.getTaskNo(), dto.getLocNo(), dto.getTaskPri());
            WrkMast wrkMast = commonService.createInTask(taskParam);
            News.info("[WCS Debug][条码站入库] 入库工作档创建完成。stationId={}，barcode={}，wmsTaskNo={}，wrkNo={}，locNo={}",
                    stationIdVal, barcode, dto.getTaskNo(),
                    wrkMast == null ? null : wrkMast.getWrkNo(), dto.getLocNo());
            stationProtocol.setSystemWarning("");
        } else {
            News.error("WMS入库同步请求失败，接口返回Code异常，barcode={}，stationId={}，response={}",
                    barcode, stationIdVal, response);
            redisUtil.set(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId, "lock", 2);
            stationProtocol.setSystemWarning("请求入库失败，WMS返回=" + response);
        }
    }

    private void logTraceLimited(String lockKey, int seconds, String format, Object... arguments) {
        String redisKey = RedisKeyType.LOG_LIMIT.key + "wcs_trace_" + lockKey;
        try {
            Object lock = redisUtil.get(redisKey);
            if (lock != null) {
                return;
            }
            redisUtil.set(redisKey, "lock", seconds);
        } catch (Exception e) {
            // 诊断日志不能影响主流程。
        }
        News.info(format, arguments);
    }

    //检测入库站是否有任务生成，并启动入库