自动化立体仓库 - WMS系统
lty
2025-04-08 78a59eda850857e1bfeb48541f0c64d442877a4d
src/main/java/com/zy/common/service/CommonService.java
@@ -10,13 +10,13 @@
import com.zy.asrs.utils.Utils;
import com.zy.asrs.utils.VersionUtils;
import com.zy.common.model.LocTypeDto;
import com.zy.common.model.Shelves;
import com.zy.common.model.StartupDto;
import com.zy.common.properties.SlaveProperties;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Service;
import java.util.ArrayList;
import java.util.List;
/**
@@ -26,6 +26,19 @@
@Slf4j
@Service
public class CommonService {
    public static final List<Integer> FIRST_GROUP_ROW_LIST = new ArrayList<Integer>() {{
        add(1);add(2);add(3);add(4);
    }};
    public static final List<Integer> SECOND_GROUP_ROW_LIST = new ArrayList<Integer>() {{
        add(5);add(6);add(7);add(8);add(9);add(10);add(11);
    }};
    public static final List<Integer> FIRST_GROUP_ROW_LIST2 = new ArrayList<Integer>() {{
        add(2);add(3);add(4);
    }};
    public static final List<Integer> SECOND_GROUP_ROW_LIST10 = new ArrayList<Integer>() {{
        add(5);add(6);add(7);add(8);add(9);add(10);
    }};
    @Autowired
    private WrkMastService wrkMastService;
@@ -58,25 +71,23 @@
        }
        int workNo = 0;
        // 入出库类型
        if (wrkLastno.getWrkMk() == 0) {
            workNo = wrkLastno.getWrkNo();
            int sNo = wrkLastno.getSNo();
            int eNo = wrkLastno.getENo();
        workNo = wrkLastno.getWrkNo();
        int sNo = wrkLastno.getSNo();
        int eNo = wrkLastno.getENo();
            workNo = workNo>=eNo ? sNo : workNo+1;
        workNo = workNo>=eNo ? sNo : workNo+1;
            while (true) {
                WrkMast wrkMast = wrkMastService.selectById(workNo);
                if (null != wrkMast) {
                    workNo = workNo>=eNo ? sNo : workNo+1;
                } else {
                    break;
                }
        while (true) {
            WrkMast wrkMast = wrkMastService.selectById(workNo);
            if (null != wrkMast) {
                workNo = workNo>=eNo ? sNo : workNo+1;
            } else {
                break;
            }
            if (workNo > 0){
                wrkLastno.setWrkNo(workNo);
                wrkLastnoService.updateById(wrkLastno);
            }
        }
        if (workNo > 0){
            wrkLastno.setWrkNo(workNo);
            wrkLastnoService.updateById(wrkLastno);
        }
        if (workNo == 0) {
            throw new CoolException("生成工作号失败,请联系管理员");
@@ -121,17 +132,17 @@
        LocMast locMast = null;
        // 靠近摆放规则 --- 同天同规格物料
        if (!Cools.isEmpty(matNos)) {
        if (!Cools.isEmpty(matNos) && matNos.size() == 1) {
            List<String> locNos = locDetlService.getSameDetl(matNos.get(0), sRow, eRow);
            for (String locNo : locNos) {
                List<String> groupLoc = Utils.getGroupLoc(locNo);
                locMast = locMastService.findOutMost(groupLoc);
                if (null != locMast) {
                LocMast locMast0 = locMastService.findOutMost(locNo);
                if (null != locMast0) {
                    // 浅库位符合尺寸检测
                    if (VersionUtils.locMoveCheckLocType(locMast, locTypeDto)) {
                    if (VersionUtils.locMoveCheckLocType(locMast0, locTypeDto)) {
                        // 浅库位对应堆垛机必须可用且无异常
                        if (basCrnpService.checkSiteError(locMast.getCrnNo(), true)) {
                            crnNo = locMast.getCrnNo();
                        if (basCrnpService.checkSiteError(locMast0.getCrnNo(), true)) {
                            crnNo = locMast0.getCrnNo();
                            locMast = locMast0;
                            break;
                        }
                    }
@@ -141,17 +152,18 @@
        // 靠近摆放规则 --- 空托
        if (staDescId == 10) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow));
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                    .eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow));
            if (locMasts.size() > 0) {
                for (LocMast loc : locMasts) {
                    List<String> groupLoc = Utils.getGroupLoc(loc.getLocNo());
                    locMast = locMastService.findOutMost(groupLoc);
                    if (null != locMast) {
                    LocMast locMast0 = locMastService.findOutMost(loc.getLocNo());
                    if (null != locMast0) {
                        // 浅库位符合尺寸检测
                        if (VersionUtils.locMoveCheckLocType(locMast, locTypeDto)) {
                        if (VersionUtils.locMoveCheckLocType(locMast0, locTypeDto)) {
                            // 浅库位对应堆垛机必须可用且无异常
                            if (basCrnpService.checkSiteError(locMast.getCrnNo(), true)) {
                                crnNo = locMast.getCrnNo();
                            if (basCrnpService.checkSiteError(locMast0.getCrnNo(), true)) {
                                crnNo = locMast0.getCrnNo();
                                locMast = locMast0;
                                break;
                            }
                        }
@@ -162,23 +174,20 @@
        // 如果没有相近物料,则按规则轮询货架
        if (null == locMast) {
            Shelves shelves = new Shelves(rowCount, crn_qty);
            for (int i = 0; i < shelves.group; i ++) {
                curRow = shelves.start(curRow);
                if (curRow < 0) {
                    throw new CoolException("检索库位失败,请联系管理员");
                }
                Integer crnNo1 = shelves.get(curRow);
                if (basCrnpService.checkSiteError(crnNo1, true)) {
                    crnNo = crnNo1;
                    break;
                }
            if (curRow == 1) {
                curRow = 11;
            } else {
                curRow = 1;
            }
            if (basCrnpService.checkSiteError(1, true)) {
                crnNo = 1;
            }
        }
        if (crnNo == 0) {
            throw new CoolException("没有可用的堆垛机");
        }
        // 获取目标站
        Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                .eq("type_no", staDescId)
@@ -204,9 +213,42 @@
        // 1.当检索库排为浅库位排时,优先寻找当前库排的深库位排
        if (locMast == null) {
            locMast = locMastService.queryFreeLocMast(curRow, locTypeDto.getLocType1());
            List<Integer> rows = Utils.getGroupLoc(curRow);
            List<LocMast> locMasts = locMastService.queryFreeLocMast(rows, rows.size(), locTypeDto.getLocType1());
            if (!Cools.isEmpty(locMasts)) {
                Integer innermostRow = Utils.getInnermostRow(locMasts.get(0).getLocNo());
                for (LocMast one : locMasts) {
                    if (one.getRow1().equals(innermostRow)) {
                        locMast = one;
                        break;
                    }
                }
            }
            if (Cools.isEmpty(locMast)){
                if (rows.equals(FIRST_GROUP_ROW_LIST)){
                    rows=FIRST_GROUP_ROW_LIST2;
                }else if (rows.equals(SECOND_GROUP_ROW_LIST)){
                    rows=SECOND_GROUP_ROW_LIST10;
                }
                List<LocMast> locMasts1 = locMastService.queryFreeLocMast2(rows, rows.size(), locTypeDto.getLocType1());
                if (!Cools.isEmpty(locMasts1)) {
                    Integer innermostRow = Utils.getInnermostRow(locMasts1.get(0).getLocNo());
                    if (rows.equals(FIRST_GROUP_ROW_LIST2)){
                        innermostRow=innermostRow+1;
                    }else if (rows.equals(SECOND_GROUP_ROW_LIST10)){
                        innermostRow=innermostRow-1;
                    }
                    for (LocMast one : locMasts1) {
                        if (one.getRow1().equals(innermostRow)) {
                            locMast = one;
                            break;
                        }
                    }
                }
            }
            // 因库位移转、需预留空库位
            if (!locMastService.checkEmptyCount(locMast)) {
            if (!locMastService.checkEmptyCount(locMast, 10)) {
                locMast = null;
            }
        }
@@ -221,10 +263,10 @@
                times = 0;
            }
            // 货物检索低库位仓失败,兼容高库位仓后继续执行
            if (locTypeDto.getLocType1() == 1) {
                locTypeDto.setLocType1((short) 2);
                return getLocNo(1, staDescId, sourceStaNo, matNos, locTypeDto, oldLocType, times);
            }
//            if (locTypeDto.getLocType1() == 1) {
//                locTypeDto.setLocType1((short) 2);
//                return getLocNo(1, staDescId, sourceStaNo, matNos, locTypeDto, oldLocType, times);
//            }
            log.error("系统没有空库位!!! 尺寸规格: {}, 轮询次数:{}", JSON.toJSONString(locTypeDto), times);
            throw new CoolException("没有空库位");
        }