#实现pda简单入库出库操作

lty

2025-04-08 78a59eda850857e1bfeb48541f0c64d442877a4d

 src/main/java/com/zy/common/service/CommonService.java

@@ -1,5 +1,6 @@
package com.zy.common.service;

import com.alibaba.fastjson.JSON;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.baomidou.mybatisplus.mapper.Wrapper;
import com.core.common.Cools;
@@ -7,15 +8,15 @@
import com.zy.asrs.entity.*;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.Utils;
import com.zy.asrs.utils.VersionUtils;
import com.zy.common.model.LocTypeDto;
import com.zy.common.model.Shelves;
import com.zy.common.model.StartupDto;
import com.zy.common.properties.SlaveProperties;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;

import java.util.ArrayList;
import java.util.List;

/**
@@ -25,6 +26,19 @@
@Slf4j
@Service
public class CommonService {

    public static final List<Integer> FIRST_GROUP_ROW_LIST = new ArrayList<Integer>() {{
        add(1);add(2);add(3);add(4);
    }};
    public static final List<Integer> SECOND_GROUP_ROW_LIST = new ArrayList<Integer>() {{
        add(5);add(6);add(7);add(8);add(9);add(10);add(11);
    }};
    public static final List<Integer> FIRST_GROUP_ROW_LIST2 = new ArrayList<Integer>() {{
        add(2);add(3);add(4);
    }};
    public static final List<Integer> SECOND_GROUP_ROW_LIST10 = new ArrayList<Integer>() {{
        add(5);add(6);add(7);add(8);add(9);add(10);
    }};

    @Autowired
    private WrkMastService wrkMastService;
@@ -47,7 +61,7 @@

    /**
     * 生成工作号
     * @param wrkMk 0:入库 1 - 3000 ; 1:拣料/并板/盘点 3001 - 6000 ; 2: 出库 6001 -9000 ; 3:其他 9001 -9999
     * @param wrkMk 0:入出库 ; 1:其他
     * @return workNo(工作号)
     */
    public int getWorkNo(Integer wrkMk) {
@@ -55,11 +69,14 @@
        if (Cools.isEmpty(wrkLastno)) {
            throw new CoolException("数据异常，请联系管理员");
        }

        int workNo = wrkLastno.getWrkNo();
        int workNo = 0;
        // 入出库类型
        workNo = wrkLastno.getWrkNo();
        int sNo = wrkLastno.getSNo();
        int eNo = wrkLastno.getENo();

        workNo = workNo>=eNo ? sNo : workNo+1;

        while (true) {
            WrkMast wrkMast = wrkMastService.selectById(workNo);
            if (null != wrkMast) {
@@ -68,12 +85,10 @@
                break;
            }
        }
        // 修改序号记录
        if (workNo > 0){
            wrkLastno.setWrkNo(workNo);
            wrkLastnoService.updateById(wrkLastno);
        }
        // 检验
        if (workNo == 0) {
            throw new CoolException("生成工作号失败，请联系管理员");
        } else {
@@ -84,83 +99,74 @@
        return workNo;
    }

    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, List<String> matNos, LocTypeDto locTypeDto, int times) {
        LocTypeDto oldLocType = locTypeDto.clone();
        return getLocNo(whsType, staDescId, sourceStaNo, matNos, locTypeDto, oldLocType, times);
    }

    /**
     * 检索库位号
     * @param whsType 类型 1:双深式货架
     * @param staDescId 路径工作类型
     * @param staDescId 路径ID
     * @param sourceStaNo 源站
     * @param matNos 商品编号集合
     * @param matNos 物料号集合
     * @return locNo 检索到的库位号
     */
    @Transactional
    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, List<String> matNos, LocTypeDto locTypeDto, int times) {
    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, List<String> matNos, LocTypeDto locTypeDto, LocTypeDto oldLocType, int times) {
        StartupDto startupDto = new StartupDto();
        whsType = 1;
        // 生成工作号
        int workNo = getWorkNo(0);

        switch (sourceStaNo) {
            case 202:
                whsType = 2;
                break;
            case 205:
                whsType = 1;
                break;
            case 126:
                whsType = 3;
                break;
            default:
                throw new CoolException("库位排号分配错误, 源站号：" + sourceStaNo);
        }
        startupDto.setWorkNo(workNo);
        RowLastno rowLastno = rowLastnoService.selectById(whsType);
        if (Cools.isEmpty(rowLastno)) {
            throw new CoolException("数据异常，请联系管理员");
        }

        // ===============>>>> 开始执行
        int curRow = rowLastno.getCurrentRow();
        int sRow = rowLastno.getsRow();
        int eRow = rowLastno.geteRow();
        int crn_qty = rowLastno.getCrnQty();
        int rowCount = eRow - sRow + 1;
        int curRow = rowLastno.getCurrentRow();  // 当前列
        int sRow = rowLastno.getsRow();          // 起始列
        int eRow = rowLastno.geteRow();          // 终止列
        int crn_qty = rowLastno.getCrnQty();     // 堆垛机数量（巷道数量）
        int rowCount = eRow - sRow + 1;          // 库排总数
        // 目标堆垛机号
        int crnNo = 0;
        // 目标库位
        LocMast locMast = null;

        // 靠近摆放规则 --- 同天同规格物料
        if (!Cools.isEmpty(matNos)) {
            List<String> locNos = locDetlService.getSameDetlToday(matNos.get(0), sRow, eRow);
        if (!Cools.isEmpty(matNos) && matNos.size() == 1) {
            List<String> locNos = locDetlService.getSameDetl(matNos.get(0), sRow, eRow);
            for (String locNo : locNos) {
                if (Utils.isShallowLoc(slaveProperties, locNo)) {
                    continue;
                }
                String shallowLocNo = Utils.getShallowLoc(slaveProperties, locNo);
                // 检测目标库位是否为空库位
                LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                    locMast = shallowLoc;
                    crnNo = locMast.getCrnNo();
                    break;
                LocMast locMast0 = locMastService.findOutMost(locNo);
                if (null != locMast0) {
                    // 浅库位符合尺寸检测
                    if (VersionUtils.locMoveCheckLocType(locMast0, locTypeDto)) {
                        // 浅库位对应堆垛机必须可用且无异常
                        if (basCrnpService.checkSiteError(locMast0.getCrnNo(), true)) {
                            crnNo = locMast0.getCrnNo();
                            locMast = locMast0;
                            break;
                        }
                    }
                }
            }
        }

        // 靠近摆放规则 --- 空托
        if (staDescId == 10) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D").gt("row1", sRow).lt("row1", eRow));
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                    .eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow));
            if (locMasts.size() > 0) {
                for (LocMast loc : locMasts) {
                    if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) {
                        continue;
                    }
                    String shallowLocNo = Utils.getShallowLoc(slaveProperties,  loc.getLocNo());
                    // 检测目标库位是否为空库位
                    LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                    if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                        locMast = shallowLoc;
                        crnNo = locMast.getCrnNo();
                        break;
                    LocMast locMast0 = locMastService.findOutMost(loc.getLocNo());
                    if (null != locMast0) {
                        // 浅库位符合尺寸检测
                        if (VersionUtils.locMoveCheckLocType(locMast0, locTypeDto)) {
                            // 浅库位对应堆垛机必须可用且无异常
                            if (basCrnpService.checkSiteError(locMast0.getCrnNo(), true)) {
                                crnNo = locMast0.getCrnNo();
                                locMast = locMast0;
                                break;
                            }
                        }
                    }
                }
            }
@@ -168,55 +174,20 @@

        // 如果没有相近物料，则按规则轮询货架
        if (null == locMast) {
            // 1-4排
            if (whsType == 1) {
                // 获取目标站所在货架排号
                Shelves shelves = new Shelves(rowCount, crn_qty);
                curRow = shelves.start(curRow);
                if (curRow < 0) {
                    throw new CoolException("检索库位失败，请联系管理员");
                }
                for (List<Integer> node : shelves.nodes){
                    if (node.contains(curRow)) {
                        crnNo = shelves.nodes.indexOf(node) + 1;
                        break;
                    }
                }
                // 5-8排
            } else if (whsType == 2) {
                // 获取目标站所在货架排号
                Shelves shelves = new Shelves(rowCount, crn_qty);
                curRow = shelves.start(curRow - 4);
                if (curRow < 0) {
                    throw new CoolException("检索库位失败，请联系管理员");
                }
                for (List<Integer> node : shelves.nodes){
                    if (node.contains(curRow)) {
                        crnNo = shelves.nodes.indexOf(node) + 1;
                        break;
                    }
                }
                // 偏移量补偿
                curRow = curRow + 4;
                crnNo = crnNo + 1;
                // 126空板入 1-8排
            if (curRow == 1) {
                curRow = 11;
            } else {
                // 获取目标站所在货架排号
                Shelves shelves = new Shelves(rowCount, crn_qty);
                curRow = shelves.start(curRow);
                if (curRow < 0) {
                    throw new CoolException("检索库位失败，请联系管理员");
                }
                for (List<Integer> node : shelves.nodes){
                    if (node.contains(curRow)) {
                        crnNo = shelves.nodes.indexOf(node) + 1;
                        break;
                    }
                }
                curRow = 1;
            }
            if (basCrnpService.checkSiteError(1, true)) {
                crnNo = 1;
            }
        }

        basCrnpService.checkSiteStatus(crnNo);
        if (crnNo == 0) {
            throw new CoolException("没有可用的堆垛机");
        }

        // 获取目标站
        Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                .eq("type_no", staDescId)
@@ -224,50 +195,91 @@
                .eq("crn_no", crnNo);
        StaDesc staDesc = staDescService.selectOne(wrapper);
        if (Cools.isEmpty(staDesc)) {
            log.error("入库路径不存在, staDescId={}, sourceStaNo={}, crnNo={}", staDescId, sourceStaNo, crnNo);
            throw new CoolException("入库路径不存在");
        }
        BasDevp staNo = basDevpService.selectById(staDesc.getCrnStn());
        int inQty = staNo.getInQty()==null?0:staNo.getInQty();
        if (staNo.getAutoing().equals("Y") && inQty<2) {
            // 更新库位排号
            rowLastno.setCurrentRow(curRow);
            rowLastnoService.updateById(rowLastno);
            // 查找库位
            if (locMast == null) {
                if (Utils.isShallowLoc(slaveProperties, curRow)) {
                    Integer deepRow = Utils.getDeepRow(slaveProperties, curRow);
                    locMast = locMastService.queryFreeLocMast(deepRow, locTypeDto.getLocType1());
                }
                if (Cools.isEmpty(locMast)) {
                    locMast = locMastService.queryFreeLocMast(curRow, locTypeDto.getLocType1());
                }
            }
            if (Cools.isEmpty(locMast)) {
                // 轻货物找轻库位为空时，可以去找重库位仓
                if (locTypeDto.getLocType1() == 1) {
                    locTypeDto.setLocType1((short) 2);
                    return getLocNo(null, staDescId, sourceStaNo, matNos, locTypeDto, times);
                }
                if (times >= rowCount) {
                    log.error("没有空库位");
                    throw new CoolException("没有空库位");
                }
                times = times + 1;
                return getLocNo(1, staDescId, sourceStaNo, matNos, locTypeDto, times);
            }
            String locNo = locMast.getLocNo();

            // 返回dto
            startupDto.setCrnNo(crnNo);
            startupDto.setSourceStaNo(sourceStaNo);
            startupDto.setStaNo(staNo.getDevNo());
            startupDto.setLocNo(locNo);
        } else {
        // 检测目标站
        BasDevp staNo = basDevpService.selectById(staDesc.getCrnStn());
        if (!staNo.getAutoing().equals("Y")) {
            throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
        }

        // 更新库位排号
        rowLastno.setCurrentRow(curRow);
        rowLastnoService.updateById(rowLastno);

        // 开始查找库位 ==============================>>

        // 1.当检索库排为浅库位排时，优先寻找当前库排的深库位排
        if (locMast == null) {
            List<Integer> rows = Utils.getGroupLoc(curRow);

            List<LocMast> locMasts = locMastService.queryFreeLocMast(rows, rows.size(), locTypeDto.getLocType1());
            if (!Cools.isEmpty(locMasts)) {
                Integer innermostRow = Utils.getInnermostRow(locMasts.get(0).getLocNo());
                for (LocMast one : locMasts) {
                    if (one.getRow1().equals(innermostRow)) {
                        locMast = one;
                        break;
                    }
                }
            }
            if (Cools.isEmpty(locMast)){
                if (rows.equals(FIRST_GROUP_ROW_LIST)){
                    rows=FIRST_GROUP_ROW_LIST2;
                }else if (rows.equals(SECOND_GROUP_ROW_LIST)){
                    rows=SECOND_GROUP_ROW_LIST10;
                }
                List<LocMast> locMasts1 = locMastService.queryFreeLocMast2(rows, rows.size(), locTypeDto.getLocType1());
                if (!Cools.isEmpty(locMasts1)) {
                    Integer innermostRow = Utils.getInnermostRow(locMasts1.get(0).getLocNo());
                    if (rows.equals(FIRST_GROUP_ROW_LIST2)){
                        innermostRow=innermostRow+1;
                    }else if (rows.equals(SECOND_GROUP_ROW_LIST10)){
                        innermostRow=innermostRow-1;
                    }
                    for (LocMast one : locMasts1) {
                        if (one.getRow1().equals(innermostRow)) {
                            locMast = one;
                            break;
                        }
                    }
                }
            }
            // 因库位移转、需预留空库位
            if (!locMastService.checkEmptyCount(locMast, 10)) {
                locMast = null;
            }
        }

        // 2.库位当前所属尺寸无空库位时，调整尺寸参数，向上兼容检索库位
        if (Cools.isEmpty(locMast)) {
            // 当前巷道无空库位时，递归调整至下一巷道，检索全部巷道无果后，跳出递归
            if (times < rowCount) {
                times = times + 1;
                return getLocNo(whsType, staDescId, sourceStaNo, matNos, locTypeDto, oldLocType, times);
            } else {
                times = 0;
            }
            // 货物检索低库位仓失败，兼容高库位仓后继续执行
//            if (locTypeDto.getLocType1() == 1) {
//                locTypeDto.setLocType1((short) 2);
//                return getLocNo(1, staDescId, sourceStaNo, matNos, locTypeDto, oldLocType, times);
//            }
            log.error("系统没有空库位！！！ 尺寸规格： {}， 轮询次数：{}", JSON.toJSONString(locTypeDto), times);
            throw new CoolException("没有空库位");
        }
        String locNo = locMast.getLocNo();

        // 返回dto
        startupDto.setWorkNo(workNo);
        startupDto.setCrnNo(crnNo);
        startupDto.setSourceStaNo(sourceStaNo);
        startupDto.setStaNo(staNo.getDevNo());
        startupDto.setLocNo(locNo);
        return startupDto;
    }


    public static String zerofill(String msg, Integer count) {
        if (msg.length() == count) {
@@ -283,4 +295,4 @@
        }
    }

}
}