#实现pda简单入库出库操作

lty

2025-04-08 78a59eda850857e1bfeb48541f0c64d442877a4d

 src/main/java/com/zy/common/service/CommonService.java

@@ -10,14 +10,13 @@
import com.zy.asrs.utils.Utils;
import com.zy.asrs.utils.VersionUtils;
import com.zy.common.model.LocTypeDto;
import com.zy.common.model.Shelves;
import com.zy.common.model.StartupDto;
import com.zy.common.properties.SlaveProperties;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;

import java.util.ArrayList;
import java.util.List;

/**
@@ -27,6 +26,19 @@
@Slf4j
@Service
public class CommonService {

    public static final List<Integer> FIRST_GROUP_ROW_LIST = new ArrayList<Integer>() {{
        add(1);add(2);add(3);add(4);
    }};
    public static final List<Integer> SECOND_GROUP_ROW_LIST = new ArrayList<Integer>() {{
        add(5);add(6);add(7);add(8);add(9);add(10);add(11);
    }};
    public static final List<Integer> FIRST_GROUP_ROW_LIST2 = new ArrayList<Integer>() {{
        add(2);add(3);add(4);
    }};
    public static final List<Integer> SECOND_GROUP_ROW_LIST10 = new ArrayList<Integer>() {{
        add(5);add(6);add(7);add(8);add(9);add(10);
    }};

    @Autowired
    private WrkMastService wrkMastService;
@@ -49,7 +61,7 @@

    /**
     * 生成工作号
     * @param wrkMk 0:入库 1 - 3000 ; 1:拣料/并板/盘点 3001 - 6000 ; 2: 出库 6001 -9000 ; 3:其他 9001 -9999
     * @param wrkMk 0:入出库 ; 1:其他
     * @return workNo(工作号)
     */
    public int getWorkNo(Integer wrkMk) {
@@ -57,11 +69,14 @@
        if (Cools.isEmpty(wrkLastno)) {
            throw new CoolException("数据异常，请联系管理员");
        }

        int workNo = wrkLastno.getWrkNo();
        int workNo = 0;
        // 入出库类型
        workNo = wrkLastno.getWrkNo();
        int sNo = wrkLastno.getSNo();
        int eNo = wrkLastno.getENo();

        workNo = workNo>=eNo ? sNo : workNo+1;

        while (true) {
            WrkMast wrkMast = wrkMastService.selectById(workNo);
            if (null != wrkMast) {
@@ -70,12 +85,10 @@
                break;
            }
        }
        // 修改序号记录
        if (workNo > 0){
            wrkLastno.setWrkNo(workNo);
            wrkLastnoService.updateById(wrkLastno);
        }
        // 检验
        if (workNo == 0) {
            throw new CoolException("生成工作号失败，请联系管理员");
        } else {
@@ -86,51 +99,50 @@
        return workNo;
    }

    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, List<String> matNos, LocTypeDto locTypeDto, int times) {
        LocTypeDto oldLocType = locTypeDto.clone();
        return getLocNo(whsType, staDescId, sourceStaNo, matNos, locTypeDto, oldLocType, times);
    }

    /**
     * 检索库位号
     * @param whsType 类型 1:双深式货架
     * @param staDescId 路径工作类型
     * @param staDescId 路径ID
     * @param sourceStaNo 源站
     * @param matNos 商品编号集合
     * @param matNos 物料号集合
     * @return locNo 检索到的库位号
     */
    @Transactional
    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, List<String> matNos, LocTypeDto locTypeDto, int times) {
        whsType = getWhsType(sourceStaNo, times);
    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, List<String> matNos, LocTypeDto locTypeDto, LocTypeDto oldLocType, int times) {
        StartupDto startupDto = new StartupDto();
        whsType = 1;
        // 生成工作号
        int workNo = getWorkNo(0);
        RowLastno rowLastno = rowLastnoService.selectById(whsType);
        if (Cools.isEmpty(rowLastno)) {
            throw new CoolException("数据异常，请联系管理员");
        }

        // ===============>>>> 开始执行
        int curRow = rowLastno.getCurrentRow();
        int sRow = rowLastno.getsRow();
        int eRow = rowLastno.geteRow();
        int crn_qty = rowLastno.getCrnQty();
        int rowCount = eRow - sRow + 1;
        int curRow = rowLastno.getCurrentRow();  // 当前列
        int sRow = rowLastno.getsRow();          // 起始列
        int eRow = rowLastno.geteRow();          // 终止列
        int crn_qty = rowLastno.getCrnQty();     // 堆垛机数量（巷道数量）
        int rowCount = eRow - sRow + 1;          // 库排总数
        // 目标堆垛机号
        int crnNo = 0;
        // 目标库位
        LocMast locMast = null;

        // 靠近摆放规则 --- 同天同规格物料
        if (!Cools.isEmpty(matNos)) {
            List<String> locNos = locDetlService.getSameDetlToday(matNos.get(0), sRow, eRow);
        if (!Cools.isEmpty(matNos) && matNos.size() == 1) {
            List<String> locNos = locDetlService.getSameDetl(matNos.get(0), sRow, eRow);
            for (String locNo : locNos) {
                if (Utils.isShallowLoc(slaveProperties, locNo)) {
                    continue;
                }
                String shallowLocNo = Utils.getShallowLoc(slaveProperties, locNo);
                // 检测目标库位是否为空库位
                LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                    if (VersionUtils.locMoveCheckLocType(shallowLoc, locTypeDto)) {
                        if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
                            locMast = shallowLoc;
                            crnNo = locMast.getCrnNo();
                LocMast locMast0 = locMastService.findOutMost(locNo);
                if (null != locMast0) {
                    // 浅库位符合尺寸检测
                    if (VersionUtils.locMoveCheckLocType(locMast0, locTypeDto)) {
                        // 浅库位对应堆垛机必须可用且无异常
                        if (basCrnpService.checkSiteError(locMast0.getCrnNo(), true)) {
                            crnNo = locMast0.getCrnNo();
                            locMast = locMast0;
                            break;
                        }
                    }
@@ -140,20 +152,20 @@

        // 靠近摆放规则 --- 空托
        if (staDescId == 10) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow));
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                    .eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow));
            if (locMasts.size() > 0) {
                for (LocMast loc : locMasts) {
                    if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) {
                        continue;
                    }
                    String shallowLocNo = Utils.getShallowLoc(slaveProperties,  loc.getLocNo());
                    // 检测目标库位是否为空库位
                    LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                    if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                        if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
                            locMast = shallowLoc;
                            crnNo = locMast.getCrnNo();
                            break;
                    LocMast locMast0 = locMastService.findOutMost(loc.getLocNo());
                    if (null != locMast0) {
                        // 浅库位符合尺寸检测
                        if (VersionUtils.locMoveCheckLocType(locMast0, locTypeDto)) {
                            // 浅库位对应堆垛机必须可用且无异常
                            if (basCrnpService.checkSiteError(locMast0.getCrnNo(), true)) {
                                crnNo = locMast0.getCrnNo();
                                locMast = locMast0;
                                break;
                            }
                        }
                    }
                }
@@ -162,25 +174,20 @@

        // 如果没有相近物料，则按规则轮询货架
        if (null == locMast) {
            Shelves shelves = new Shelves(rowCount, crn_qty);
            if (whsType == 1) {
                for (int i = 0; i < shelves.group; i ++) {
                    curRow = shelves.start(curRow);
                    if (curRow < 0) {
                        throw new CoolException("检索库位失败，请联系管理员");
                    }
                    Integer crnNo1 = shelves.get(curRow);
                    if (basCrnpService.checkSiteError(crnNo1, true)) {
                        crnNo = crnNo1;
                        break;
                    }
                }
            if (curRow == 1) {
                curRow = 11;
            } else {
                curRow = 1;
            }
            if (basCrnpService.checkSiteError(1, true)) {
                crnNo = 1;
            }
        }

        if (crnNo == 0) {
            throw new CoolException("没有可用的堆垛机");
        }

        // 获取目标站
        Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                .eq("type_no", staDescId)
@@ -188,13 +195,16 @@
                .eq("crn_no", crnNo);
        StaDesc staDesc = staDescService.selectOne(wrapper);
        if (Cools.isEmpty(staDesc)) {
            log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
            log.error("入库路径不存在, staDescId={}, sourceStaNo={}, crnNo={}", staDescId, sourceStaNo, crnNo);
            throw new CoolException("入库路径不存在");
        }

        // 检测目标站
        BasDevp staNo = basDevpService.selectById(staDesc.getCrnStn());
        if (!staNo.getAutoing().equals("Y")) {
            throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
        }

        // 更新库位排号
        rowLastno.setCurrentRow(curRow);
        rowLastnoService.updateById(rowLastno);
@@ -203,35 +213,43 @@

        // 1.当检索库排为浅库位排时，优先寻找当前库排的深库位排
        if (locMast == null) {
            if (Utils.isShallowLoc(slaveProperties, curRow)) {
                Integer deepRow = Utils.getDeepRow(slaveProperties, curRow);
                locMast = locMastService.queryFreeLocMast(deepRow, locTypeDto.getLocType1());
                // todo:luxiaotao 如果用浅排找到的深库位，那么则需要判断这个深库位对应的浅库位是否有货（F、X、D）
                // 因库位移转、需预留空库位
                if (!locMastService.checkEmptyCount(locMast)) {
                    locMast = null;
            List<Integer> rows = Utils.getGroupLoc(curRow);

            List<LocMast> locMasts = locMastService.queryFreeLocMast(rows, rows.size(), locTypeDto.getLocType1());
            if (!Cools.isEmpty(locMasts)) {
                Integer innermostRow = Utils.getInnermostRow(locMasts.get(0).getLocNo());
                for (LocMast one : locMasts) {
                    if (one.getRow1().equals(innermostRow)) {
                        locMast = one;
                        break;
                    }
                }
            }
            if (Cools.isEmpty(locMast)) {
                locMast = locMastService.queryFreeLocMast(curRow, locTypeDto.getLocType1());
                // 因库位移转、需预留空库位
                if (!locMastService.checkEmptyCount(locMast)) {
                    locMast = null;
            if (Cools.isEmpty(locMast)){
                if (rows.equals(FIRST_GROUP_ROW_LIST)){
                    rows=FIRST_GROUP_ROW_LIST2;
                }else if (rows.equals(SECOND_GROUP_ROW_LIST)){
                    rows=SECOND_GROUP_ROW_LIST10;
                }
                // 目标库位 ===>> 浅库位， 则校验其深库位是否为 F D X
                if (null != locMast && Utils.isShallowLoc(slaveProperties, locMast.getLocNo())) {
                    LocMast deepLoc = locMastService.selectById(Utils.getDeepLoc(slaveProperties, locMast.getLocNo()));
                    if (!deepLoc.getLocSts().equals("F") && !deepLoc.getLocSts().equals("D") && !deepLoc.getLocSts().equals("X")) {
                        locMast = null;
                List<LocMast> locMasts1 = locMastService.queryFreeLocMast2(rows, rows.size(), locTypeDto.getLocType1());
                if (!Cools.isEmpty(locMasts1)) {
                    Integer innermostRow = Utils.getInnermostRow(locMasts1.get(0).getLocNo());
                    if (rows.equals(FIRST_GROUP_ROW_LIST2)){
                        innermostRow=innermostRow+1;
                    }else if (rows.equals(SECOND_GROUP_ROW_LIST10)){
                        innermostRow=innermostRow-1;
                    }
                    for (LocMast one : locMasts1) {
                        if (one.getRow1().equals(innermostRow)) {
                            locMast = one;
                            break;
                        }
                    }
                }
                // 目标库位 ===>> 深库位， 则校验其浅库位是否为 O
                if (null != locMast && Utils.isDeepLoc(slaveProperties, locMast.getLocNo())) {
                    LocMast shallowLoc = locMastService.selectById(Utils.getShallowLoc(slaveProperties, locMast.getLocNo()));
                    if (!shallowLoc.getLocSts().equals("O")) {
                        locMast = null;
                    }
                }
            }
            // 因库位移转、需预留空库位
            if (!locMastService.checkEmptyCount(locMast, 10)) {
                locMast = null;
            }
        }

@@ -240,14 +258,15 @@
            // 当前巷道无空库位时，递归调整至下一巷道，检索全部巷道无果后，跳出递归
            if (times < rowCount) {
                times = times + 1;
                return getLocNo(1, staDescId, sourceStaNo, matNos, locTypeDto, times);
                return getLocNo(whsType, staDescId, sourceStaNo, matNos, locTypeDto, oldLocType, times);
            } else {
                times = 0;
            }

            // 轻货物找轻库位为空时，可以去找重库位仓
            if (locTypeDto.getLocType1() == 1) {
                locTypeDto.setLocType1((short) 2);
                return getLocNo(1, staDescId, sourceStaNo, matNos, locTypeDto, times);
            }
            // 货物检索低库位仓失败，兼容高库位仓后继续执行
//            if (locTypeDto.getLocType1() == 1) {
//                locTypeDto.setLocType1((short) 2);
//                return getLocNo(1, staDescId, sourceStaNo, matNos, locTypeDto, oldLocType, times);
//            }
            log.error("系统没有空库位！！！ 尺寸规格： {}， 轮询次数：{}", JSON.toJSONString(locTypeDto), times);
            throw new CoolException("没有空库位");
        }
@@ -262,7 +281,6 @@
        return startupDto;
    }


    public static String zerofill(String msg, Integer count) {
        if (msg.length() == count) {
            return msg;
@@ -274,36 +292,6 @@
                msgBuilder.insert(0, "0");
            }
            return msgBuilder.toString();
        }
    }

    /**
     * 根据入库站获取库位排号分配
     */
    private Integer getWhsType(Integer sourceStaNo, int times) {
        if (times >= 16) {
            return 4;
        }
        switch (sourceStaNo) {
            case 173:
            case 176:
            case 180:
            case 185:
                return 1;
            case 189:
            case 194:
            case 198:
            case 202:
                return 2;
            case 206:
//            case 211:
//            case 215:
//            case 219:
//            case 223:
            case 227:
                return 3;
            default:
                throw new CoolException("根据入库站获取库位排号分配失败，入库站：" + sourceStaNo);
        }
    }