#实现pda简单入库出库操作

lty

2025-04-08 78a59eda850857e1bfeb48541f0c64d442877a4d

 src/main/java/com/zy/asrs/service/impl/WorkServiceImpl.java

@@ -1,5 +1,6 @@
package com.zy.asrs.service.impl;

import com.alibaba.fastjson.JSON;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.baomidou.mybatisplus.mapper.Wrapper;
import com.core.common.BaseRes;
@@ -8,10 +9,7 @@
import com.core.common.SnowflakeIdWorker;
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.entity.param.EmptyPlateOutParam;
import com.zy.asrs.entity.param.FullStoreParam;
import com.zy.asrs.entity.param.LocDetlAdjustParam;
import com.zy.asrs.entity.param.StockOutParam;
import com.zy.asrs.entity.param.*;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.Utils;
import com.zy.common.model.*;
@@ -19,12 +17,14 @@
import com.zy.common.model.enums.WorkNoType;
import com.zy.common.properties.SlaveProperties;
import com.zy.common.service.CommonService;
import com.zy.common.web.BaseController;
import com.zy.common.web.WcsController;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;

import javax.swing.*;
import java.util.*;
import java.util.concurrent.TimeUnit;
import java.util.stream.Collectors;
@@ -98,7 +98,8 @@
        wrkMast.setIoTime(new Date());
        wrkMast.setWrkSts(1L); // 工作状态：生成入库ID
        wrkMast.setIoType(1); // 入出库状态：1.入库
        wrkMast.setIoPri(13D); // 优先级：13
        Double ioPri = wrkMastService.getIoPri(1, dto.getLocNo());
        wrkMast.setIoPri(ioPri); // 优先级：13
        wrkMast.setOutMost(locMastService.isOutMost(dto.getLocNo(), true)?1:0);;
        wrkMast.setCrnNo(dto.getCrnNo());
        wrkMast.setSourceStaNo(dto.getSourceStaNo());
@@ -156,8 +157,7 @@
    @Override
    @Transactional
    public void startupFullTakeStore(StockOutParam param, Long userId) {
        // 目标站点状态检测
        BasDevp staNo = basDevpService.checkSiteStatus(param.getOutSite());

        // 获取库位明细
        List<LocDetlDto> locDetlDtos = new ArrayList<>();
        for (StockOutParam.LocDetl paramLocDetl : param.getLocDetls()) {
@@ -168,10 +168,37 @@
        }
        if (!locDetlDtos.isEmpty()) {
            // 启动出库开始 101.出库
            stockOut(staNo, locDetlDtos, null, userId);
            stockOut(null, locDetlDtos, null, userId);
        } else {
            throw new CoolException("库存不存在");
        }
    }
    /**
     * 通过库位号获取 排
     */
    public static int getRow(String locNo) {
        if (!Cools.isEmpty(locNo)) {
            return Integer.parseInt(locNo.substring(0, 2));
        }
        throw new RuntimeException("库位解析异常");
    }
    /**
     * 通过库位号获取 列
     */
    public static int getBay(String locNo) {
        if (!Cools.isEmpty(locNo)) {
            return Integer.parseInt(locNo.substring(2, 5));
        }
        throw new RuntimeException("库位解析异常");
    }
    /**
     * 通过库位号获取 层
     */
    public static int getLev(String locNo) {
        if (!Cools.isEmpty(locNo)) {
            return Integer.parseInt(locNo.substring(5, 7));
        }
        throw new RuntimeException("库位解析异常");
    }

    @Override
@@ -214,25 +241,30 @@
                ioType = 107;
            }
            assert ioType != null;
            locMastService.breakUp(dto.getLocNo(), excludeLocNos);
            // 获取库位
            LocMast locMast = locMastService.selectById(dto.getLocNo());
            // 获取路径
            StaDesc staDesc = staDescService.queryCrnStn(ioType, locMast.getCrnNo(), staNo.getDevNo());
            Boolean outMost = locMastService.isOutMost(dto.getLocNo(), false);
            Integer outCrnNo = locMastService.getOutCrnNo(locMast);

            // 生成工作号
            int workNo = commonService.getWorkNo(WorkNoType.getWorkNoType(ioType));
            // 生成工作档
            WrkMast wrkMast = new WrkMast();
            wrkMast.setWrkNo(workNo);
            wrkMast.setIoTime(now);
            wrkMast.setWrkSts(11L); // 工作状态：11.生成出库ID
            wrkMast.setIoType(ioType); // 入出库状态
            wrkMast.setIoPri(13D); // 优先级：13
            wrkMast.setOutMost(locMastService.isOutMost(dto.getLocNo(), false)?1:0);;
            wrkMast.setCrnNo(locMast.getCrnNo());
            wrkMast.setSourceStaNo(staDesc.getCrnStn()); // 源站
            wrkMast.setStaNo(staDesc.getStnNo()); // 目标站
            wrkMast.setSourceLocNo(dto.getLocNo()); // 源库位
            wrkMast.setWrkSts(ioType == 101?17L:9L); // 工作状态：11.生成出库ID
            wrkMast.setIoType(ioType == 101?101:53); // 入出库状态
            Double ioPri = wrkMastService.getIoPri(ioType, dto.getLocNo());
            wrkMast.setIoPri(ioPri); // 优先级：13
            wrkMast.setOutMost(outMost?1:0);;
            wrkMast.setCrnNo(outMost?outCrnNo:locMast.getCrnNo());
            if (ioType == 101){
                wrkMast.setSourceLocNo(dto.getLocNo()); // 源库位
            }else {
                wrkMast.setLocNo(dto.getLocNo());
            }

            wrkMast.setFullPlt("Y"); // 满板：Y
            wrkMast.setPicking("N"); // 拣料
            wrkMast.setExitMk("N"); // 退出
@@ -267,7 +299,7 @@
            // 修改库位状态:   F.在库 ====>>> R.出库预约/P.拣料/盘点/并板出库中
            locMast = locMastService.selectById(dto.getLocNo());
            if (locMast.getLocSts().equals("F")) {
                locMast.setLocSts(ioType==101?"R":"P");
                locMast.setLocSts(ioType==101?"R":"Q");
                locMast.setModiUser(userId);
                locMast.setModiTime(now);
                if (!locMastService.updateById(locMast)) {
@@ -276,6 +308,7 @@
            } else {
                throw new CoolException(dto.getLocNo() + "库位不是在库状态");
            }
//            locMastService.breakUp(dto.getLocNo(), excludeLocNos);
        }
    }

@@ -293,7 +326,9 @@
        LocMast locMast = locMastService.selectById(taskDto.getLocNo());
        // 获取路径
        int ioType = taskDto.isAll() ? 101 : 103;
        StaDesc staDesc = staDescService.queryCrnStnAuto(ioType, locMast.getCrnNo(), staNo.getDevNo());
        Boolean outMost = locMastService.isOutMost(taskDto.getLocNo(), false);
        Integer outCrnNo = locMastService.getOutCrnNo(locMast);
        StaDesc staDesc = staDescService.queryCrnStnAuto(ioType, outCrnNo, staNo.getDevNo());
        // 生成工作号
        int workNo = commonService.getWorkNo(WorkNoType.getWorkNoType(ioType));
        // 生成工作档
@@ -302,9 +337,10 @@
        wrkMast.setIoTime(now);
        wrkMast.setWrkSts(11L); // 工作状态：11.生成出库ID
        wrkMast.setIoType(ioType); // 入出库状态
        wrkMast.setIoPri(13D); // 优先级：13
        wrkMast.setOutMost(locMastService.isOutMost(taskDto.getLocNo(), false)?1:0);;
        wrkMast.setCrnNo(locMast.getCrnNo());
        Double ioPri = wrkMastService.getIoPri(ioType, taskDto.getLocNo());
        wrkMast.setIoPri(ioPri); // 优先级：13
        wrkMast.setOutMost(outMost?1:0);;
        wrkMast.setCrnNo(outMost?outCrnNo:locMast.getCrnNo());
        wrkMast.setSourceStaNo(staDesc.getCrnStn()); // 源站
        wrkMast.setStaNo(staDesc.getStnNo()); // 目标站
        wrkMast.setSourceLocNo(taskDto.getLocNo()); // 源库位
@@ -324,16 +360,14 @@
        // 生成工作档明细
        for (LocDto locDto : taskDto.getLocDtos()) {
            if (locDto.getAnfme()==null || locDto.getAnfme() <= 0.0D) { continue; }
            OrderDetl orderDetl = orderDetlService.selectItem(locDto.getOrderNo(), locDto.getMatnr(), locDto.getBatch());
            if (orderDetl == null) {
                orderDetl = orderDetlService.selectItem(locDto.getOrderNo(), locDto.getMatnr(), null);
            }
            LocDetl locDetl = locDetlService.selectItem(locDto.getLocNo(), locDto.getMatnr(), locDto.getBatch());
            if (locDetl == null || locDetl.getAnfme() < locDto.getAnfme()) {
                throw new CoolException(locDto.getLocNo() + "库位中" + locDto.getMatnr() + "商品库存不足！");
            }
            Mat mat = matService.selectByMatnr(locDto.getMatnr());
            assert mat != null;
            WrkDetl wrkDetl = new WrkDetl();
            wrkDetl.sync(orderDetl);
            wrkDetl.sync(mat);
            wrkDetl.setZpallet(wrkMast.getBarcode());
            wrkDetl.setIoTime(now);
            wrkDetl.setWrkNo(workNo);
@@ -348,10 +382,29 @@
                throw new CoolException("保存工作档明细失败");
            }
            // 修改订单明细
            if (!orderDetlService.increase(orderDetl.getOrderId(), orderDetl.getMatnr(), orderDetl.getBatch(), locDto.getAnfme())) {
                throw new CoolException("修改订单明细数量失败");
            if (!BaseController.isJSON(locDto.getOrderNo())) {
                OrderDetl orderDetl = orderDetlService.selectItem(locDto.getOrderNo(), locDto.getMatnr(), locDto.getBatch());
                if (orderDetl == null) {
                    orderDetl = orderDetlService.selectItem(locDto.getOrderNo(), locDto.getMatnr(), null);
                }
                if (!orderDetlService.increase(orderDetl.getOrderId(), orderDetl.getMatnr(), orderDetl.getBatch(), locDto.getAnfme())) {
                    throw new CoolException("修改订单明细数量失败");
                }
                orderService.updateSettle(orderDetl.getOrderId(), 2L, userId);
            } else {
                // 订单合并出库
                List<OrderDto> orderDtoList = JSON.parseArray(locDto.getOrderNo(), OrderDto.class);
                for (OrderDto orderDto : orderDtoList) {
                    OrderDetl orderDetl = orderDetlService.selectItem(orderDto.getOrderNo(), locDto.getMatnr(), locDto.getBatch());
                    if (orderDetl == null) {
                        orderDetl = orderDetlService.selectItem(orderDto.getOrderNo(), locDto.getMatnr(), null);
                    }
                    if (!orderDetlService.increase(orderDetl.getOrderId(), orderDetl.getMatnr(), orderDetl.getBatch(), orderDto.getAnfme())) {
                        throw new CoolException("修改订单明细数量失败");
                    }
                    orderService.updateSettle(orderDetl.getOrderId(), 2L, userId);
                }
            }
            orderService.updateSettle(orderDetl.getOrderId(), 2L, userId);
        }
        // 修改库位状态:   F.在库 ====>>> R.出库预约/P.拣料/盘点/并板出库中
        locMast = locMastService.selectById(taskDto.getLocNo());
@@ -382,7 +435,8 @@
        wrkMast.setIoTime(new Date());
        wrkMast.setWrkSts(1L); // 工作状态：生成入库ID
        wrkMast.setIoType(10); // 入出库状态：10.空板入库
        wrkMast.setIoPri(10D); // 优先级：10
        Double ioPri = wrkMastService.getIoPri(10, dto.getLocNo());
        wrkMast.setIoPri(ioPri); // 优先级：10
        wrkMast.setOutMost(locMastService.isOutMost(dto.getLocNo(), true)?1:0);;
        wrkMast.setCrnNo(dto.getCrnNo());
        wrkMast.setSourceStaNo(dto.getSourceStaNo());
@@ -428,6 +482,51 @@
    @Override
    @Transactional
    public void emptyPlateOut(EmptyPlateOutParam param, Long userId) {
        //检测是否为浅库位
        List<LocMast> locMasts = null;
        boolean sign=false;
        String th = "";
        for (String locNoKong: param.getLocNos()){
            int row = getRow(locNoKong);
            int bay = getBay(locNoKong);
            int lev = getLev(locNoKong);
            if (!(row==4 || row==5)){
                if (row>5){
                    locMasts=locMastService.selectList(new EntityWrapper<LocMast>().ge("row1", 5).le("row1", row)
                            .eq("bay1",bay).eq("lev1",lev));
                    for (LocMast locMast1:locMasts){
                        if (locMast1.getRow1()<row){
                            if (!locMast1.getLocSts().equals("O")){
                                if (param.getLocNos().contains(locMast1.getLocNo())){
                                    continue;
                                }
                                sign=true;
                                th="库位号："+locNoKong+" 浅库位有非空库位！";
                                break;
                            }
                        }
                    }
                }else {
                    locMasts=locMastService.selectList(new EntityWrapper<LocMast>().le("row1", 4).ge("row1", row)
                            .eq("bay1",bay).eq("lev1",lev));
                    for (LocMast locMast1:locMasts){
                        if (locMast1.getRow1()>row){
                            if (!locMast1.getLocSts().equals("O")){
                                if (param.getLocNos().contains(locMast1.getLocNo())){
                                    continue;
                                }
                                sign=true;
                                th="库位号："+locNoKong+" 浅库位有非空库位！";
                                break;
                            }
                        }
                    }
                }
            }
        }
        if (sign){
            throw new CoolException("出库失败；"+th);
        }
        if (Cools.isEmpty(param.getOutSite())) {
            throw new CoolException("站点不存在");
        }
@@ -446,12 +545,17 @@
            if (Cools.isEmpty(locMast)) {
                throw new CoolException(locNo+"库位不存在");
            }
            Boolean outMost = locMastService.isOutMost(locNo, false);
            Integer outCrnNo = locMastService.getOutCrnNo(locMast);
            // 获取源站
            Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                    .eq("type_no", 110)
                    .eq("stn_no", param.getOutSite())
                    .eq("crn_no", locMast.getCrnNo());
                    .eq("crn_no", outCrnNo);
            StaDesc staDesc = staDescService.selectOne(wrapper);
            if (Cools.isEmpty(staDesc)) {
                throw new CoolException("非法路径！");
            }
            Integer sourceStaNo = staDesc.getCrnStn();
            if (Cools.isEmpty(sourceStaNo)) {
                throw new CoolException("检索源站失败");
@@ -462,11 +566,12 @@
            wrkMast.setIoTime(new Date());
            wrkMast.setWrkSts(11L); // 工作状态：11.生成出库ID
            wrkMast.setIoType(110); // 入出库状态： 110.空板出库
            wrkMast.setIoPri(10D);
            Double ioPri = wrkMastService.getIoPri(110, locNo);
            wrkMast.setIoPri(ioPri);
            wrkMast.setSourceStaNo(sourceStaNo); // 源站
            wrkMast.setStaNo(param.getOutSite()); // 目标站
            wrkMast.setOutMost(locMastService.isOutMost(locNo, false)?1:0);;
            wrkMast.setCrnNo(locMast.getCrnNo());
            wrkMast.setOutMost(outMost?1:0);;
            wrkMast.setCrnNo(outMost?outCrnNo:locMast.getCrnNo());
            wrkMast.setSourceLocNo(locNo); // 源库位
            wrkMast.setFullPlt("N"); // 满板：Y
            wrkMast.setPicking("N"); // 拣料
@@ -581,7 +686,7 @@
                throw new CoolException("更新源库位状态失败");
            }
        } else {
            throw new CoolException("源库位出库失败，状态："+sourceLoc.getLocSts$());
            throw new CoolException(sourceLoc.getLocNo() + "源库位出库失败，状态："+sourceLoc.getLocSts$());
        }
        // 修改目标库位状态
        if (loc.getLocSts().equals("O")) {
@@ -756,7 +861,7 @@
        String locNo = ""; // 待修改目标库位
        String locSts = ""; // 待修改目标库位状态
        // 入库取消（修改目标库位）
        if (wrkMast.getWrkSts() < 4) {
        if (wrkMast.getWrkSts() < 9) {
            locNo = wrkMast.getLocNo();
            locSts = "O";

@@ -773,7 +878,7 @@
                locMastService.updateById(locMast);
            }
        // 出库取消（修改源库位）
        } else if (wrkMast.getWrkSts() > 10 && wrkMast.getWrkSts() != 14) {
        } else if (wrkMast.getWrkSts() > 10 && wrkMast.getWrkSts() != 19) {
            locNo = wrkMast.getSourceLocNo();
            // 出库 ===>> F.在库
            if (wrkMast.getIoType() > 100 && wrkMast.getIoType() != 110) {
@@ -801,11 +906,19 @@
        List<WrkDetl> wrkDetls = wrkDetlService.selectByWrkNo(wrkMast.getWrkNo());
        for (WrkDetl wrkDetl : wrkDetls) {
            if (!Cools.isEmpty(wrkDetl.getOrderNo())) {
                if (!orderDetlService.decrease(wrkDetl.getOrderNo(), wrkDetl.getMatnr(), wrkDetl.getBatch(), wrkDetl.getAnfme())) {
                    throw new CoolException("订单数据回滚失败");
                if (!BaseController.isJSON(wrkDetl.getOrderNo())) {
                    if (!orderDetlService.decrease(wrkDetl.getOrderNo(), wrkDetl.getMatnr(), wrkDetl.getBatch(), wrkDetl.getAnfme())) {
                        throw new CoolException("订单数据回滚失败");
                    }
                } else {
                    // 订单合并出库
                    List<OrderDto> orderDtoList = JSON.parseArray(wrkDetl.getOrderNo(), OrderDto.class);
                    for (OrderDto orderDto : orderDtoList) {
                        if (!orderDetlService.decrease(orderDto.getOrderNo(), wrkDetl.getMatnr(), wrkDetl.getBatch(), orderDto.getAnfme())) {
                            throw new CoolException("订单数据回滚失败");
                        }
                    }
                }
                // 生成新的出库作业
//                        stockOutRe(wrkMast, wrkDetls);
            }
        }
        // 取消操作人员记录
@@ -903,12 +1016,7 @@

    @Override
    public StartupDto createWaitPainWrkMastStart(List<WaitPakin> list, Long userId) {
        if (Cools.isEmpty(list)) {
            throw new CoolException("入库通知档不能为空");
        }
        LocTypeDto locTypeDto = new LocTypeDto();
        locTypeDto.setLocType1((short) 1);
        return wcsController.startupFullPutStore(301, list.get(0).getZpallet(), locTypeDto, list);
        return null;
    }

    @Override
@@ -925,6 +1033,9 @@
    public void shuttleTransfer(List<String> locNos) {
        if (Cools.isEmpty(locNos)) {
            return;
        }
        if (true && !Cools.isEmpty(locNos)) {
            throw new CoolException("暂不支持移库任务");    // todo:luxiaotao 移库开关
        }
        LocMast one = locMastService.selectById(locNos.get(0));
        List<Integer> rows = Utils.getGroupLoc(Integer.parseInt(locNos.get(0).substring(0, 2)));
@@ -1021,7 +1132,7 @@
                        throw new CoolException("更新源库位状态失败");
                    }
                } else {
                    throw new CoolException("源库位出库失败，状态："+sourceLoc.getLocSts$());
                    throw new CoolException(sourceLoc.getLocNo() + "源库位出库失败，状态："+sourceLoc.getLocSts$());
                }
                // 修改目标库位状态
                if (loc.getLocSts().equals("O")) {
@@ -1041,4 +1152,35 @@
        }
    }

    @Override
    public StockOutParam selectGood(String barcode) {
        // 查询托盘上的物料信息
        // 去掉可能的多余引号或者空格
        barcode = barcode.replaceAll("\"", "").trim();

        // 尝试将 barcode 转换为 int 类型
        int barcodeInt = Integer.parseInt(barcode);

        List<LocDetl> locDetls = locDetlService.selectList(
                new EntityWrapper<LocDetl>().eq("zpallet", barcodeInt)
        );

        if (locDetls == null || locDetls.isEmpty()) {
            return null;
        }

        StockOutParam param = new StockOutParam();
        param.setOutSite(101); // 可以根据业务动态设置出站口
        param.setLocDetls(locDetls.stream().map(detl -> {
            StockOutParam.LocDetl loc = new StockOutParam.LocDetl();
            loc.setLocNo(detl.getLocNo());
            loc.setMatnr(detl.getMatnr());
            loc.setBatch(detl.getBatch());
            loc.setCount(detl.getAnfme());
            return loc;
        }).collect(Collectors.toList()));

        return param;
    }

}