自动化立体仓库 - WMS系统
pang.jiabao
2024-08-19 ff724aea871b8373dce71857024ca62f93bf709f
src/main/java/com/zy/common/service/CommonService.java
@@ -3,16 +3,13 @@
import com.alibaba.fastjson.JSON;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.baomidou.mybatisplus.mapper.Wrapper;
import com.core.common.Arith;
import com.core.common.Cools;
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.entity.result.KeyValueVo;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.Utils;
import com.zy.asrs.utils.VersionUtils;
import com.zy.common.model.LocTypeDto;
import com.zy.common.model.Shelves;
import com.zy.common.model.StartupDto;
import com.zy.common.properties.SlaveProperties;
import lombok.extern.slf4j.Slf4j;
@@ -20,11 +17,10 @@
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;
import java.time.LocalDate;
import java.time.format.DateTimeFormatter;
import java.time.temporal.ChronoUnit;
import java.util.ArrayList;
import java.util.HashMap;
import java.util.List;
import java.util.Map;
import java.util.stream.Collectors;
/**
 * 货架核心功能
@@ -123,10 +119,106 @@
    }
    /**
     * 双深找库位
     */
    @Transactional
    public StartupDto getLocNo(Integer staDescId, Integer sourceStaNo,LocTypeDto locTypeDto,int times) {
        LocMast locMast;
        locMast = getLocNoStepSingle(locTypeDto);
        if (locMast != null) {
            //找到库位,返回dto
            return getLocNoStep6(staDescId, sourceStaNo, locMast);//返回dto
        }
       //找不到库位,抛出异常
        throw new CoolException("没有空库位");
    }
    // 搜索单品(整个库位组)
    private LocMast getLocNoStepSingle(LocTypeDto locTypeDto) {
        LocMast locMast = null;
        // 获取模式为电脑模式,无任务的堆垛机列表:防止分配到堆垛机不可用
        List<BasCrnp> basCrnps = basCrnpService.selectList(new EntityWrapper<BasCrnp>().eq("crn_sts",3)
                .eq("wrk_no",0).eq("in_enable","Y"));
        if (basCrnps.isEmpty()) {
            // 都有任务则获取电脑模式的堆垛机列表
            basCrnps = basCrnpService.selectList(new EntityWrapper<BasCrnp>().eq("crn_sts",3).eq("in_enable","Y"));
        }
        if (basCrnps.isEmpty()) {
            throw new CoolException("没有可用堆垛机,堆垛机停止或异常或禁用");
        }
        // 可用堆垛机列表
        List<Integer> crnNoList = basCrnps.stream().map(BasCrnp::getCrnNo).collect(Collectors.toList());
        // 搜索深库位
        List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                .eq("loc_sts","O").in("crn_no",crnNoList).in("row1","1,4,5,8,9,12,13,16,17,20,21,24").orderBy("lev1,bay1,row1"));
        // 深库位没有则搜索浅库位
        if (locMasts.isEmpty()) {
            locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                    .eq("loc_sts","O").in("crn_no",crnNoList).in("row1","2,3,6,7,10,11,14,15,18,19,22,23").orderBy("lev1,bay1,row1"));
        }
        if (locMasts.isEmpty()) {
            throw new CoolException("没有可用库位");
        }
        // 记录堆垛机是否查询过,避免重复查询
        Map<Integer,Boolean> crnMap = new HashMap<>();
        for (LocMast mast : locMasts) {
            if (crnMap.get(mast.getCrnNo()) == null) {
                //预留空库位
                if (locMastService.checkEmptyCount(mast, 10)) {
                    locMast = mast;
                    break;
                } else {
                    crnMap.put(mast.getCrnNo(),true);
                }
            }
        }
        return locMast;
    }
    //返回dto
    private StartupDto getLocNoStep6(Integer staDescId, Integer sourceStaNo, LocMast locMast) {
        StartupDto startupDto = new StartupDto();
        // 获取目标站
        Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                .eq("type_no", staDescId)
                .eq("stn_no", sourceStaNo)
                .eq("crn_no",locMast.getCrnNo());
        StaDesc staDesc = staDescService.selectOne(wrapper);
        if (Cools.isEmpty(staDesc)) {
            log.error("入库路径不存在, staDescId={}, sourceStaNo={}", staDescId, sourceStaNo);
            throw new CoolException("入库路径不存在");
        }
        // 检测目标站
        BasDevp staNo = basDevpService.selectById(staDesc.getCrnStn());
        if (!staNo.getAutoing().equals("Y")) {
            throw new CoolException("目标站" + staDesc.getCrnStn() + "不可用");
        }
        // 生成工作号
        int workNo = getWorkNo(0);
        // 返回dto
        startupDto.setWorkNo(workNo);
        startupDto.setSourceStaNo(sourceStaNo);
        startupDto.setStaNo(staNo.getDevNo());
        startupDto.setLocNo(locMast.getLocNo());
        startupDto.setCrnNo(locMast.getCrnNo());
        return startupDto;
    }
    /**
     * 检索库位号
     *
     * @param whsType     类型 1:双深式货架
     * @param staDescId   路径ID
     * @param staDescId   入库类型
     * @param sourceStaNo 源站
     * @param matnr       物料号集合
     * @return locNo 检索到的库位号
@@ -179,6 +271,11 @@
            if (basCrnpService.checkSiteError(crnNo, true)) {
                rowCount =  locNecessaryParameters[0];
                nearRow = locNecessaryParameters[3];
                List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
                if (locMasts.size()<=10){
                    times++;
                    continue;
                }
                break;
            } else {
                times++;
@@ -308,7 +405,7 @@
        }
        // 更新库位排号
        if (Utils.BooleanWhsTypeSta(whsType, staDescId)) {
        if (Utils.BooleanWhsTypeSta(whsType, staDescId) && Cools.isEmpty(locMast)) {
            rowLastno.setCurrentRow(curRow);
            rowLastnoService.updateById(rowLastno);
        }
@@ -317,7 +414,7 @@
        // 1.按规则查找库位
        if (Cools.isEmpty(locMast) && crnNo != 0) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O").orderBy("lev1",true));
            for (LocMast locMast1 : locMasts) {
                if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
                    continue;
@@ -362,4 +459,273 @@
        startupDto.setLocNo(locNo);
        return startupDto;
    }
    @Transactional
    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, LocTypeDto locTypeDto,Integer rgvNo) {
        return getLocNoRun(whsType,staDescId,sourceStaNo,matnr,batch,grade,0,locTypeDto,0,rgvNo);
    }
    /**
     * 检索库位号
     *
     * @param whsType     类型 1:双深式货架
     * @param staDescId   路径ID
     * @param sourceStaNo 源站
     * @param matnr       物料号集合
     * @return locNo 检索到的库位号
     */
    @Transactional
    public StartupDto getLocNoRun(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times,Integer rgvNo) {
        if (Cools.isEmpty(matnr)) {  //物料号
            matnr = "";
        }
        if (Cools.isEmpty(batch)) {  //箱号
            batch = "";
        }
        if (Cools.isEmpty(grade)) {  //备用
            grade = "";
        }
        // 初始化参数
        int crnNo = 0;      //堆垛机号
        int nearRow = 0;    //最浅库位排
        int curRow = 0;     //最深库位排
        int rowCount = 0;   //轮询轮次
        LocMast locMast = null;     // 目标库位
        StartupDto startupDto = new StartupDto();
        RowLastno rowLastno = rowLastnoService.selectById(whsType);
        int sRow = rowLastno.getsRow();
        int eRow = rowLastno.geteRow();
        int crnNumber = rowLastno.getCrnQty();
        if (Cools.isEmpty(rowLastno)) {
            throw new CoolException("数据异常,请联系管理员");
        }
        // ===============>>>> 开始执行
        curRow = rowLastno.getCurrentRow();
        if (!Cools.isEmpty(moveCrnNo) && moveCrnNo!=0){
            crnNumber = moveCrnNo;
            if (times==0){
                curRow = moveCrnNo*4-1;
            }else {
                curRow = moveCrnNo*4-2;
            }
        }
        //此程序用于优化堆垛机异常时的运行时间
        for (int i = times; i < crnNumber; i++) {
            int[] locNecessaryParameters = Utils.LocNecessaryParameters(whsType, curRow, crnNumber);
            curRow = locNecessaryParameters[1];
            crnNo = locNecessaryParameters[2];
            if (rgvNo==1 && crnNo<=3){
                if (basCrnpService.checkSiteError(crnNo, true)) {
                    rowCount =  locNecessaryParameters[0];
                    nearRow = locNecessaryParameters[3];
                    List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
                    if (locMasts.size()<=10){
                        times++;
                        continue;
                    }
                    break;
                } else {
                    times++;
                }
            }else if (rgvNo==2 && crnNo>=4){
                if (basCrnpService.checkSiteError(crnNo, true)) {
                    rowCount =  locNecessaryParameters[0];
                    nearRow = locNecessaryParameters[3];
                    List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
                    if (locMasts.size()<=10){
                        times++;
                        continue;
                    }
                    break;
                } else {
                    times++;
                }
            }else {
                times++;
            }
        }
        if (nearRow == 0) {
            throw new CoolException("无可用堆垛机");
        }
        boolean signRule1 = false;
        boolean signRule2 = false;
        // 靠近摆放规则 --- 同天同规格物料 //分离版
//        if (!Cools.isEmpty(matnr) &&  (staDescId == 1)){
//            signRule1 = true;
//        }
        // 靠近摆放规则 --- 同天同规格物料 //互通版
        if (!Cools.isEmpty(matnr) && staDescId == 1) {
            signRule2 = true;
        }
        if (!Cools.isEmpty(matnr) &&  (staDescId == 11 || staDescId == 111)) {
            signRule1 = true;
        }
        if (signRule1){
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
            for (LocMast locMast1:locMasts){
                if (VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
                    continue;
                }
                String shallowLoc = Utils.getDeepLoc(slaveProperties,locMast1.getLocNo());
                LocMast locMast2 = locMastService.selectById(shallowLoc);
                if (!Cools.isEmpty(locMast2) && locMast2.getLocSts().equals("F")){
                    LocDetl locDetl = locDetlService.selectOne(new EntityWrapper<LocDetl>().eq("loc_no", locMast2.getLocNo()));
                    if (!Cools.isEmpty(locDetl) && matnr.equals(locDetl.getMatnr())) {
                        locMast = locMast1;
                        break;
                    }
                }
            }
        }else if (signRule2){
            List<String> locNos = locDetlService.getSameDetlToday(matnr, sRow, eRow);
            for (String locNo : locNos) {
                if (Utils.isShallowLoc(slaveProperties, locNo)) {
                    continue;
                }
                String shallowLocNo = Utils.getShallowLoc(slaveProperties, locNo);
                // 检测目标库位是否为空库位
                LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                    if (VersionUtils.locMoveCheckLocTypeComplete(shallowLoc, locTypeDto)) {
                        if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
                            locMast = shallowLoc;
                            crnNo = locMast.getCrnNo();
                            break;
                        }
                    }
                }
            }
        }
//        // 靠近摆放规则 --- 空托  //分离版
//        if (staDescId == 10) {
//            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
//            for (LocMast locMast1:locMasts){
//                if (VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
//                    continue;
//                }
//                String shallowLoc = Utils.getDeepLoc(slaveProperties,locMast1.getLocNo());
//                LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no",shallowLoc));
//                if (!Cools.isEmpty(locMast2) && locMast2.getLocSts().equals("D")){
//                    locMast = locMast1;
//                    break;
//                }
//            }
//        }
//        // 靠近摆放规则 --- 空托 //互通版
//        if (staDescId == 10) {
//            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow));
//            if (locMasts.size() > 0) {
//                for (LocMast loc : locMasts) {
//                    if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) {
//                        continue;
//                    }
//                    String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo());
//                    // 检测目标库位是否为空库位
//                    LocMast shallowLoc = locMastService.selectById(shallowLocNo);
//                    if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
//                        if (VersionUtils.locMoveCheckLocTypeComplete(shallowLoc, locTypeDto)) {
//                            if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
//                                locMast = shallowLoc;
//                                crnNo = locMast.getCrnNo();
//                                break;
//                            }
//                        }
//                    }
//                }
//            }
//        }
        Wrapper<StaDesc> wrapper = null;
        StaDesc staDesc = null;
        BasDevp staNo = null;
        if (Utils.BooleanWhsTypeSta(whsType, staDescId)) {
            // 获取目标站
            wrapper = new EntityWrapper<StaDesc>()
                    .eq("type_no", staDescId)
                    .eq("stn_no", sourceStaNo)
                    .eq("crn_no", crnNo);
            staDesc = staDescService.selectOne(wrapper);
            if (Cools.isEmpty(staDesc)) {
                log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
//                throw new CoolException("入库路径不存在");
                crnNo = 0;
            }else {
                staNo = basDevpService.selectById(staDesc.getCrnStn());
                if (!staNo.getAutoing().equals("Y")) {
//                throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
                    crnNo = 0;
                }
                startupDto.setStaNo(staNo.getDevNo());
            }
        }
        // 更新库位排号
        if (Utils.BooleanWhsTypeSta(whsType, staDescId) && Cools.isEmpty(locMast)) {
            rowLastno.setCurrentRow(curRow);
            rowLastnoService.updateById(rowLastno);
        }
        // 开始查找库位 ==============================>>
        // 1.按规则查找库位
        if (Cools.isEmpty(locMast) && crnNo != 0) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O").orderBy("lev1",true));
            for (LocMast locMast1 : locMasts) {
                if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
                    continue;
                }
                String shallowLoc = Utils.getDeepLoc(slaveProperties, locMast1.getLocNo());
                LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", shallowLoc).eq("loc_sts", "O"));
                if (!Cools.isEmpty(locMast2)) {
                    locMast = locMast2;
                    break;
                }
            }
        }
        if (!Cools.isEmpty(locMast) && !basCrnpService.checkSiteError(crnNo, true)) {
            locMast = null;
        }
        // 递归查询
        if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) {
            // 当前巷道无空库位时,递归调整至下一巷道,检索全部巷道无果后,跳出递归
            if (times < rowCount) {
                times = times + 1;
                return getLocNoRun(1, staDescId, sourceStaNo, matnr, batch, grade,moveCrnNo, locTypeDto, times,rgvNo);
            }
//            // 2.库位当前所属尺寸无空库位时,调整尺寸参数,向上兼容检索库位
//            if (locTypeDto.getLocType1() < 2) {
//                int i = locTypeDto.getLocType1() + 1;
//                locTypeDto.setLocType1((short)i);
//                return getLocNo(1, staDescId, sourceStaNo, matnr,batch,grade, locTypeDto, 0);
//            }
            log.error("系统没有空库位!!! 尺寸规格: {}, 轮询次数:{}", JSON.toJSONString(locTypeDto), times);
            throw new CoolException("没有空库位");
        }
        String locNo = locMast.getLocNo();
        // 生成工作号
        int workNo = getWorkNo(0);
        // 返回dto
        startupDto.setWorkNo(workNo);
        startupDto.setCrnNo(crnNo);
        startupDto.setSourceStaNo(sourceStaNo);
        startupDto.setLocNo(locNo);
        return startupDto;
    }
}