#自动补空板任务 扫码 实装

LSH

2023-07-25 fabe6cee980f7486d7e8fd374cd3748980f19d6d

 src/main/java/com/zy/common/service/CommonService.java

@@ -7,6 +7,7 @@
import com.core.common.Cools;
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.entity.result.KeyValueVo;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.Utils;
import com.zy.asrs.utils.VersionUtils;
@@ -87,48 +88,36 @@
        return workNo;
    }

    //拆盘机处空板扫码，驱动托盘向码垛位，不入库
    @Transactional
    public StartupDto getScanBarcodeEmptyBoard(){
        StartupDto startupDto = new StartupDto();
        Integer staNo = 0;
        if (wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 201).eq("staNo", 216))<2){
            staNo=216;
        }
        if (wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 201).eq("staNo", 220))<2){
            staNo=220;
        }

        startupDto.setStaNo(staNo);
        return startupDto;
    }

    /**
     * 检索库位号
     * @param whsType 类型 1:双深式货架
     * @param staDescId 路径工作类型
     * @param sourceStaNo 源站
     * @param matNos 商品编号集合
     * @param list 商品编号集合
     * @return locNo 检索到的库位号
     */
    @Transactional
    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, List<String> matNos, LocTypeDto locTypeDto, int times) {
//        whsType = getWhsType(sourceStaNo, times);
        switch (sourceStaNo){
            case 101:
            case 109:
            case 117:
                whsType=1;  //1-8货架
                slaveProperties.setDoubleDeep(false);
                slaveProperties.setGroupCount(2);
                break;
            case 201:
                slaveProperties.setDoubleDeep(true);
                slaveProperties.setGroupCount(4);
                whsType=2;  //9-12货架
                break;
            case 207:
                whsType=3;  //13-14货架
                slaveProperties.setDoubleDeep(false);
                slaveProperties.setGroupCount(2);
                break;
            case 213:
                slaveProperties.setDoubleDeep(true);
                slaveProperties.setGroupCount(4);
                whsType=4;  //15-18货架
                break;
            default:
                throw new CoolException("根据入库站获取库位排号分配失败，入库站：" + sourceStaNo);
        }

    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, List<KeyValueVo> list, LocTypeDto locTypeDto, int times) {
        whsType = 1;
        StartupDto startupDto = new StartupDto();



        // 生成工作号
        int workNo = getWorkNo(0);
        RowLastno rowLastno = rowLastnoService.selectById(whsType);
        if (Cools.isEmpty(rowLastno)) {
            throw new CoolException("数据异常，请联系管理员");
@@ -146,25 +135,44 @@
        LocMast locMast = null;

        // 靠近摆放规则 --- 同天同规格物料
        if (!Cools.isEmpty(matNos)) {
            List<String> locNos = locDetlService.getSameDetlToday(matNos.get(0), sRow, eRow);
            for (String locNo : locNos) {
                if (Utils.isShallowLoc(slaveProperties, locNo)) {
                    continue;
        if (!Cools.isEmpty(list)) {
            boolean sameMatnr = true;
            String matnr = "";
            String batch = "";
            for (KeyValueVo vo : list) {
                if (Cools.isEmpty(matnr)) {
                    matnr = vo.getName();
                } else {
                    if (!matnr.equals(vo.getName())) {
                        sameMatnr = false;
                        break;
                    }
                }
                String shallowLocNo = Utils.getShallowLoc(slaveProperties, locNo);
                // 检测目标库位是否为空库位
                LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                    if (VersionUtils.locMoveCheckLocType(shallowLoc, locTypeDto)) {
                        if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
                            locMast = shallowLoc;
                            crnNo = locMast.getCrnNo();
                            break;
            }
            if (sameMatnr) {
                List<String> locNos = locDetlService.getSameDetlToday(matnr, sRow, eRow);
                for (String locNo : locNos) {
                    if (Utils.isShallowLoc(slaveProperties, locNo)) {
                        continue;
                    }
                    String shallowLocNo = Utils.getShallowLoc(slaveProperties, locNo);
                    // 检测目标库位是否为空库位
                    LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                    if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                        if (VersionUtils.locMoveCheckLocType(shallowLoc, locTypeDto)) {
                            // 因库位移转、需预留空库位
                            if (locMastService.checkEmptyCount(shallowLoc)) {
                                if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
                                    locMast = shallowLoc;
                                    crnNo = locMast.getCrnNo();
                                    break;
                                }
                            }
                        }
                    }
                }
            }

        }

        // 靠近摆放规则 --- 空托
@@ -179,10 +187,13 @@
                    // 检测目标库位是否为空库位
                    LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                    if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                        if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
                            locMast = shallowLoc;
                            crnNo = locMast.getCrnNo();
                            break;
                        // 因库位移转、需预留空库位
                        if (locMastService.checkEmptyCount(shallowLoc)) {
                            if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
                                locMast = shallowLoc;
                                crnNo = locMast.getCrnNo();
                                break;
                            }
                        }
                    }
                }
@@ -190,46 +201,20 @@
        }

        // 如果没有相近物料，则按规则轮询货架
        if (null == locMast){
            curRow = getCurRow(curRow);
            if (curRow == 0){
                crnNo = 0;
            }else if( curRow <= 8 && curRow > 0){
                crnNo=(curRow+1)/2;
            }else if (curRow <= 12 && curRow >= 9){
                crnNo=5;
            }else if (curRow <= 14 && curRow >= 13){
                crnNo=6;
            }else if (curRow <= 18 && curRow >= 15){
                crnNo=7;
            }
            if (curRow!=0 && !basCrnpService.checkSiteError(crnNo, true)) {
                crnNo = 0;
        if (null == locMast) {
            Shelves shelves = new Shelves(rowCount, crn_qty);
            for (int i = 0; i < shelves.group; i ++) {
                curRow = shelves.start(curRow);
                if (curRow < 0) {
                    throw new CoolException("检索库位失败，请联系管理员");
                }
                Integer crnNo1 = shelves.get(curRow);
                if (basCrnpService.checkSiteError(crnNo1, true)) {
                    crnNo = crnNo1;
                    break;
                }
            }
        }

//        // 如果没有相近物料，则按规则轮询货架
//        if (null == locMast) {
//            Shelves shelves = new Shelves(rowCount, crn_qty);
//            int divides = (int) Arith.divides(1, curRow - 1, 4);
//            curRow = (int) Arith.remainder(curRow, 4);
//            if (curRow == 0) {
//                curRow = 4;
//            }
//            for (int i = 0; i < shelves.group; i ++) {
//                curRow = shelves.start(curRow);
//                if (curRow < 0) {
//                    throw new CoolException("检索库位失败，请联系管理员");
//                }
//                Integer crnNo1 = shelves.get(curRow);
//                crnNo1 = crnNo1 + divides*1;
//                if (basCrnpService.checkSiteError(crnNo1, true)) {
//                    crnNo = crnNo1;
//                    curRow = curRow + divides*4;
//                    break;
//                }
//            }
//        }

        if (crnNo == 0) {
            throw new CoolException("没有可用的堆垛机");
@@ -245,10 +230,12 @@
            throw new CoolException("入库路径不存在");
        }
        BasDevp staNo = basDevpService.selectById(staDesc.getCrnStn());
        boolean sign = true;
        if (!staNo.getAutoing().equals("Y")) {
            throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
//            throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
            log.error("目标站"+staDesc.getCrnStn()+"不可用");
            sign = false;
        }

        // 更新库位排号
        rowLastno.setCurrentRow(curRow);
        rowLastnoService.updateById(rowLastno);
@@ -256,22 +243,24 @@
        // 开始查找库位 ==============================>>

        // 1.当检索库排为浅库位排时，优先寻找当前库排的深库位排
        if (locMast == null) {
        if (locMast == null && sign) {
            if (Utils.isShallowLoc(slaveProperties, curRow)) {
                Integer deepRow = Utils.getDeepRow(slaveProperties, curRow);
                locMast = locMastService.queryFreeLocMast(deepRow, locTypeDto.getLocType1());
                // todo:luxiaotao 如果用浅排找到的深库位，那么则需要判断这个深库位对应的浅库位是否有货（F、X、D）
                // 因库位移转、需预留空库位
                if (!locMastService.checkEmptyCount(locMast)) {
                if (locMast !=null && !locMastService.checkEmptyCount(locMast)) {
                    locMast = null;
                }
            }

            if (Cools.isEmpty(locMast)) {
                locMast = locMastService.queryFreeLocMast(curRow, locTypeDto.getLocType1());
                // 因库位移转、需预留空库位
                if (!locMastService.checkEmptyCount(locMast)) {
                    locMast = null;
                }

                // 目标库位 ===>> 浅库位， 则校验其深库位是否为 F D X
                if (null != locMast && Utils.isShallowLoc(slaveProperties, locMast.getLocNo())) {
                    LocMast deepLoc = locMastService.selectById(Utils.getDeepLoc(slaveProperties, locMast.getLocNo()));
@@ -288,67 +277,30 @@
                }
            }
        }
        //20230203添加  lfd料箱库根据输送线筛选入库
        if (!Cools.isEmpty(locMast) && locMast.getCrnNo()<5){
            int wrkMastsC0 = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("crn_no", locMast.getCrnNo()).eq("io_type",1));
            if (wrkMastsC0>3 && times < rowCount){
                BasCrnp basCrnp1 = basCrnpService.selectById(1);
                if (basCrnp1.getInEnable().equals("Y") && basCrnp1.getCrnSts().equals(3)){
                    int wrkMastsC1 = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("crn_no", 1).eq("io_type",1));
                    if (wrkMastsC0>wrkMastsC1){
                        locMast=null;
                    }
                }
                if (!Cools.isEmpty(locMast)){
                    BasCrnp basCrnp2 = basCrnpService.selectById(2);
                    if (basCrnp2.getInEnable().equals("Y") && basCrnp2.getCrnSts().equals(3)){
                        int wrkMastsC2 = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("crn_no", 2).eq("io_type",1));
                        if (wrkMastsC0>wrkMastsC2){
                            locMast=null;
                        }
                    }
                }
                if (!Cools.isEmpty(locMast)){
                    BasCrnp basCrnp3 = basCrnpService.selectById(3);
                    if (basCrnp3.getInEnable().equals("Y") && basCrnp3.getCrnSts().equals(3)){
                        int wrkMastsC3 = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("crn_no", 3).eq("io_type",1));
                        if (wrkMastsC0>wrkMastsC3){
                            locMast=null;
                        }
                    }
                }
                if (!Cools.isEmpty(locMast)){
                    BasCrnp basCrnp4 = basCrnpService.selectById(4);
                    if (basCrnp4.getInEnable().equals("Y") && basCrnp4.getCrnSts().equals(3)){
                        int wrkMastsC4 = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("crn_no", 4).eq("io_type",1));
                        if (wrkMastsC0>wrkMastsC4){
                            locMast=null;
                        }
                    }
                }
            }
        }

        // 2.库位当前所属尺寸无空库位时，调整尺寸参数，向上兼容检索库位
        if (Cools.isEmpty(locMast)) {
            // 当前巷道无空库位时，递归调整至下一巷道，检索全部巷道无果后，跳出递归
            if (times < rowCount) {
                times = times + 1;
                return getLocNo(1, staDescId, sourceStaNo, matNos, locTypeDto, times);
                return getLocNo(1, staDescId, sourceStaNo, list, locTypeDto, times);
            } else {
                times = 0;
            }

            // 轻货物找轻库位为空时，可以去找重库位仓
            if (locTypeDto.getLocType1() == 1) {
                locTypeDto.setLocType1((short) 2);
                return getLocNo(1, staDescId, sourceStaNo, matNos, locTypeDto, times);
                return getLocNo(1, staDescId, sourceStaNo, list, locTypeDto, times);
            }
            if (!sign){
                throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
            }
            log.error("系统没有空库位！！！ 尺寸规格： {}， 轮询次数：{}", JSON.toJSONString(locTypeDto), times);
            throw new CoolException("没有空库位");
        }
        String locNo = locMast.getLocNo();

        // 生成工作号
        int workNo = getWorkNo(0);
        // 返回dto
        startupDto.setWorkNo(workNo);
        startupDto.setCrnNo(crnNo);
@@ -357,6 +309,7 @@
        startupDto.setLocNo(locNo);
        return startupDto;
    }



    public static String zerofill(String msg, Integer count) {
@@ -377,52 +330,12 @@
     * 根据入库站获取库位排号分配
     */
    private Integer getCurRow(Integer curRow) {
        boolean sign=false;
        int count=0;
        while (!sign){
            count=count+1;
            if (count==5){
                return 0;
            }
            switch (curRow){
                case 1:
                case 3:
                case 5:
                case 2:
                case 4:
                case 6:
                    curRow=curRow+2;
                    break;
                case 7:
                    curRow=2;
                    break;
                case 8:
                    curRow=1;
                    break;
                case 13:
                    return 14;
                case 14:
                    return 13;
                case 9:
                    return 12;
                case 10:
                    return 11;
                case 11:
                    return 9;
                case 12:
                    return 10;
                case 15:
                    return 18;
                case 16:
                    return 17;
                case 17:
                    return 15;
                case 18:
                    return 16;
                default:
                    throw new CoolException("库位排号异常：排号："+curRow);
            }
            sign = basCrnpService.checkSiteError((curRow+1)/2, true);
        if (Utils.isDeepLocLeft(slaveProperties,curRow)){ //判断是否为左深库位
            curRow=curRow+3;
        }else if (Utils.isDeepLocLeft(slaveProperties,curRow-1)){
            curRow=curRow+1;
        }else {
            curRow=curRow-2;
        }
        return curRow;
    }