自动化立体仓库 - WMS系统
#1
dubin
2025-12-16 f8ee1bea8543296792f23489d142e8b3231cd66c
src/main/java/com/zy/common/service/CommonService.java
@@ -3,16 +3,14 @@
import com.alibaba.fastjson.JSON;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.baomidou.mybatisplus.mapper.Wrapper;
import com.core.common.Arith;
import com.core.common.Cools;
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.entity.result.KeyValueVo;
import com.zy.asrs.entity.result.FindLocNoAttributeVo;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.Utils;
import com.zy.asrs.utils.VersionUtils;
import com.zy.common.model.LocTypeDto;
import com.zy.common.model.Shelves;
import com.zy.common.model.StartupDto;
import com.zy.common.properties.SlaveProperties;
import lombok.extern.slf4j.Slf4j;
@@ -20,11 +18,11 @@
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;
import java.time.LocalDate;
import java.time.format.DateTimeFormatter;
import java.time.temporal.ChronoUnit;
import java.util.ArrayList;
import javax.sql.rowset.WebRowSet;
import java.util.Arrays;
import java.util.Collections;
import java.util.List;
import java.util.concurrent.atomic.AtomicReference;
/**
 * 货架核心功能
@@ -54,9 +52,13 @@
    private LocDetlService locDetlService;
    @Autowired
    private SlaveProperties slaveProperties;
    @Autowired
    private WrkDetlService wrkDetlService;
    @Autowired
    private LocRuleService locRuleService;
    /**
     * 生成工作号
     *
     * @param wrkMk
     * @return workNo(工作号)
     */
@@ -69,17 +71,17 @@
        int workNo = wrkLastno.getWrkNo();
        int sNo = wrkLastno.getSNo();
        int eNo = wrkLastno.getENo();
        workNo = workNo>=eNo ? sNo : workNo+1;
        workNo = workNo >= eNo ? sNo : workNo + 1;
        while (true) {
            WrkMast wrkMast = wrkMastService.selectById(workNo);
            if (null != wrkMast) {
                workNo = workNo>=eNo ? sNo : workNo+1;
                workNo = workNo >= eNo ? sNo : workNo + 1;
            } else {
                break;
            }
        }
        // 修改序号记录
        if (workNo > 0){
        if (workNo > 0) {
            wrkLastno.setWrkNo(workNo);
            wrkLastnoService.updateById(wrkLastno);
        }
@@ -87,7 +89,7 @@
        if (workNo == 0) {
            throw new CoolException("生成工作号失败,请联系管理员");
        } else {
            if (wrkMastService.selectById(workNo)!=null) {
            if (wrkMastService.selectById(workNo) != null) {
                throw new CoolException("生成工作号" + workNo + "在工作档中已存在");
            }
        }
@@ -96,14 +98,14 @@
    //拆盘机处空板扫码,驱动托盘向码垛位,不入库
    @Transactional
    public StartupDto getScanBarcodeEmptyBoard(){
    public StartupDto getScanBarcodeEmptyBoard() {
        StartupDto startupDto = new StartupDto();
        Integer staNo = 0;
        if (wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 201).eq("staNo", 216))<2){
            staNo=216;
        if (wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 201).eq("staNo", 216)) < 2) {
            staNo = 216;
        }
        if (wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 201).eq("staNo", 220))<2){
            staNo=220;
        if (wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 201).eq("staNo", 220)) < 2) {
            staNo = 220;
        }
        startupDto.setStaNo(staNo);
@@ -113,48 +115,230 @@
    /**
     * 检索库位号
     *
     * @param whsType     类型 1:双深式货架
     * @param staDescId   路径ID
     * @param sourceStaNo 源站
     * @param matnr       物料号集合
     * @return locNo 检索到的库位号
     */
    @Transactional
    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, LocTypeDto locTypeDto) {
        try{
            whsType = Utils.GetWhsType(sourceStaNo);
    public StartupDto getLocNo(Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, LocTypeDto locTypeDto) {
        try {
            Integer whsType = Utils.GetWhsType(sourceStaNo);
            RowLastno rowLastno = rowLastnoService.selectById(whsType);
            RowLastnoType rowLastnoType = rowLastnoTypeService.selectById(rowLastno.getTypeId());
            /**
             * 库型 0: 标准堆垛机库  1: 平库  2: 穿梭板  3: 四向车  4: AGV  5: 未知
             * 库型 1: 标准堆垛机库  2: 平库  3: 穿梭板  4: 四向车  5: AGV  0: 未知
             */
            switch (rowLastnoType.getType()){
                case 0:
                    return getLocNoRun(whsType,staDescId,sourceStaNo,matnr,batch,grade,0,locTypeDto,0);
                case 1:
                    log.error("站点={} 未查询到对应的规则",sourceStaNo);
                    break;
                case 2:
                    log.error("站点={} 未查询到对应的规则",sourceStaNo);
                    break;
                case 3:
                    log.error("站点={} 未查询到对应的规则",sourceStaNo);
                    break;
            switch (rowLastnoType.getType()) {
                case 4:
                    log.error("站点={} 未查询到对应的规则",sourceStaNo);
                    break;
                case 5:
                    log.error("站点={} 未查询到对应的规则",sourceStaNo);
                    break;
                default:
                    log.error("站点={} 未查询到对应的规则",sourceStaNo);
                    break;
                    return getLocNoRun4(whsType, staDescId, sourceStaNo, matnr, batch, grade, 4, locTypeDto, 2);
            }
        }catch (Exception e){
            log.error("站点={} 未查询到对应的规则",sourceStaNo);
        } catch (CoolException ex) {
            log.error("入库失败,错误信息: {}", ex.getMessage(), ex);
        }
        return null;
    }
    @Transactional
    public StartupDto getLocNoNew(Integer staDescId, Integer sourceStaNo,FindLocNoAttributeVo findLocNoAttributeVo,LocTypeDto locTypeDto,String barcode){
        StartupDto startupDto = null;
        StringBuilder builder = new StringBuilder();
        try {
            startupDto = searchLocNoByCrnNo(staDescId,sourceStaNo,findLocNoAttributeVo,locTypeDto);
        }catch (Exception e){
            builder.append(e.getMessage()).append(",");
        }
        if (startupDto == null){
            builder.append("找不到空库位");
            throw new CoolException(builder.toString());
        }
        return startupDto;
    }
    @Transactional
    public StartupDto searchLocNoByCrnNo(Integer staDescId,Integer sourceStaNo,FindLocNoAttributeVo findLocNoAttributeVo,LocTypeDto locTypeDto){
        LocMast locMast = null;
        if (staDescId == 10){
            //搜索空托盘
            locMast = searchEmptyPallet(locTypeDto);
        }else {
            //满托盘
            locMast = searchMaxPallet(findLocNoAttributeVo,locTypeDto);
        }
        if (locMast == null){
            throw new CoolException("找不到符合尺寸的空库位");
        }
        StartupDto startupDto = new StartupDto();
        String locNo = locMast.getLocNo();
        //生成工作号
        int workNo = getWorkNo(0);
        //返回dto
        startupDto.setWorkNo(workNo);
        startupDto.setCrnNo(locMast.getCrnNo());
        startupDto.setSourceStaNo(sourceStaNo);
        startupDto.setLocNo(locNo);
        return startupDto;
    }
    //搜索满托盘库位
    public LocMast searchMaxPallet(FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto){
        LocMast targetLocMast = null;
        List<String> locNos = locDetlService.getSameDetlList(findLocNoAttributeVo.getMatnr());
        for (String locNo : locNos) {
            //获取通道组
            List<Integer> locRowGroupDesc = Utils.getLocGroupDesc(slaveProperties,locNo);
            for (Integer row : locRowGroupDesc) {
                String deepLocNo = Utils.getLocNo(row,Utils.getBay(locNo),Utils.getLev(locNo));
                LocMast deepLoc = locMastService.selectById(deepLocNo);
                if (deepLoc == null){
                    continue;
                }
                if (deepLoc.getLocSts().equals("F")){
                    continue;
                }else if (deepLoc.getLocSts().equals("O")){
                    targetLocMast = deepLoc;
                    break;
                }else {
                    break;
                }
            }
        }
        if (targetLocMast == null){
            //相近物料匹配失败,搜索可用空库位组
            //获取设备楼层
            List<Integer> levList = basCrnpService.getLevList();
            Collections.shuffle(levList);
            List<Integer> locLevList = locMastService.getLevList();
            levList.addAll(locLevList);
            for (Integer lev : levList) {
                List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "O").eq("lev1", lev).orderBy("bay1", true));
                for (LocMast locMast : locMasts) {
                    String locNo = locMast.getLocNo();
                    //获取通道组
                    List<Integer> locRowGroupDesc = Utils.getLocGroupDesc(slaveProperties,locNo);
                    boolean flag = true;
                    for (Integer row : locRowGroupDesc) {
                        String deepLocNo = Utils.getLocNo(row,Utils.getBay(locNo),Utils.getLev(locNo));
                        LocMast deepLoc = locMastService.selectById(deepLocNo);
                        if (deepLoc == null){
                            continue;
                        }
                        if (!deepLoc.getLocSts().equals("O")){
                            flag = false;
                            break;
                        }
                    }
                    if (flag){
                        for (Integer row : locRowGroupDesc) {
                            String deepLocNo = Utils.getLocNo(row,Utils.getBay(locNo),Utils.getLev(locNo));
                            LocMast deepLoc = locMastService.selectById(deepLocNo);
                            if (deepLoc == null){
                                continue;
                            }
                            targetLocMast = deepLoc;
                            break;
                        }
                        break;
                    }
                }
                if (targetLocMast != null){
                    break;
                }
            }
        }
        return targetLocMast;
    }
    //搜索空托盘库位
    public LocMast searchEmptyPallet(LocTypeDto locTypeDto){
        LocMast targetLocMast = null;
        List<LocMast> locMastsD = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D"));
        for (LocMast locMast : locMastsD) {
            String locNo = locMast.getLocNo();
            //获取通道组
            List<Integer> locGroupDesc = Utils.getLocGroupDesc(slaveProperties, locNo);
            for (Integer row : locGroupDesc) {
                String deepLocNo = Utils.getLocNo(row, Utils.getBay(locNo), Utils.getLev(locNo));
                LocMast deepLoc = locMastService.selectById(deepLocNo);
                if (deepLoc == null){
                    continue;
                }
                if (deepLoc.getLocSts().equals("F")){
                    continue;
                }else if (deepLoc.getLocSts().equals("O")){
                    targetLocMast = deepLoc;
                    break;
                }else {
                    break;
                }
            }
        }
        if (targetLocMast == null){
            //获取设备楼层
            List<Integer> levList = basCrnpService.getLevList();
            Collections.shuffle(levList);
            List<Integer> locLevList = locMastService.getLevList();
            levList.addAll(locLevList);
            for (Integer lev : levList) {
                //相近物料匹配失败,搜索可用空库位组
                List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "O").eq("lev1", lev).orderBy("bay1", true));
                for (LocMast locMast : locMasts) {
                    String locNo = locMast.getLocNo();
                    //获取通道组
                    List<Integer> locGroupDesc = Utils.getLocGroupDesc(slaveProperties, locNo);
                    boolean flag = true;
                    for (Integer row : locGroupDesc) {
                        String deepLocNo = Utils.getLocNo(row, Utils.getBay(locNo), Utils.getLev(locNo));
                        LocMast deepLoc = locMastService.selectById(deepLocNo);
                        if (deepLoc == null){
                            continue;
                        }
                        if (!deepLoc.getLocSts().equals("O")){
                            flag = false;
                            break;
                        }
                    }
                    if (flag){
                        for (Integer row : locGroupDesc) {
                            String deepLocNo = Utils.getLocNo(row, Utils.getBay(locNo), Utils.getLev(locNo));
                            LocMast deepLoc = locMastService.selectById(deepLocNo);
                            if (deepLoc == null){
                                continue;
                            }
                            targetLocMast = deepLoc;
                            break;
                        }
                        break;
                    }
                }
                if (targetLocMast != null){
                    break;
                }
            }
        }
        return targetLocMast;
    }
    /**
@@ -187,36 +371,42 @@
        StartupDto startupDto = new StartupDto();
        RowLastno rowLastno = rowLastnoService.selectById(whsType);
        if (Cools.isEmpty(rowLastno)) {
            throw new CoolException("数据异常,请联系管理员===>库位规则未知");
        }
        RowLastnoType rowLastnoType = rowLastnoTypeService.selectById(rowLastno.getTypeId());
        if (Cools.isEmpty(rowLastnoType)) {
            throw new CoolException("数据异常,请联系管理员===》库位规则类型未知");
        }
        int sRow = rowLastno.getsRow();
        int eRow = rowLastno.geteRow();
        int crnNumber = rowLastno.getCrnQty();
        if (Cools.isEmpty(rowLastno)) {
            throw new CoolException("数据异常,请联系管理员");
        }
        // ===============>>>> 开始执行
        curRow = rowLastno.getCurrentRow();
        if (!Cools.isEmpty(moveCrnNo) && moveCrnNo!=0){
        if (!Cools.isEmpty(moveCrnNo) && moveCrnNo != 0) {
            crnNumber = moveCrnNo;
            if (times==0){
                curRow = moveCrnNo*4-1;
            }else {
                curRow = moveCrnNo*4-2;
            if (times == 0) {
                curRow = moveCrnNo * 4 - 1;
            } else {
                curRow = moveCrnNo * 4 - 2;
            }
        }
        //此程序用于优化堆垛机异常时的运行时间
        for (int i = times; i < crnNumber*2; i++) {
            int[] locNecessaryParameters = Utils.LocNecessaryParameters(whsType, curRow, crnNumber);
        for (int i = times; i < crnNumber * 2; i++) {
            int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRow, crnNumber);
            curRow = locNecessaryParameters[1];
            crnNo = locNecessaryParameters[2];
            if (basCrnpService.checkSiteError(crnNo, true)) {
                rowCount =  locNecessaryParameters[0];
                rowCount = locNecessaryParameters[0];
                nearRow = locNecessaryParameters[3];
                List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
                int crnCountO = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("crn_no", crnNo).le("io_type",100));
                if (locMasts.size()-crnCountO<=2){
                List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                        .eq("row1", nearRow).eq("loc_sts", "O").eq("whs_type", rowLastnoType.getType().longValue()));
                int crnCountO = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("crn_no", crnNo).le("io_type", 100));
                if (locMasts.size() - crnCountO <= 2) {
                    times++;
                    continue;
                }
@@ -233,9 +423,9 @@
        boolean signRule2 = false;
        if (Utils.BooleanWhsTypeStaIoType(rowLastno)){
        if (Utils.BooleanWhsTypeStaIoType(rowLastno)) {
            // 靠近摆放规则 --- 同天同规格物料 //分离版
            if (!Cools.isEmpty(matnr) &&  staDescId == 1){
            if (!Cools.isEmpty(matnr) && staDescId == 1) {
                signRule1 = true;
            }
            // 靠近摆放规则 --- 同天同规格物料 //互通版
@@ -243,30 +433,34 @@
                signRule2 = true;
            }
            if (!Cools.isEmpty(matnr) &&  (staDescId == 11 || staDescId == 111)) {
            if (!Cools.isEmpty(matnr) && (staDescId == 11 || staDescId == 111)) {
                signRule1 = true;
            }
        }
        if (signRule1){
            if (nearRow!=curRow){
                List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
                for (LocMast locMast1:locMasts){
        if (signRule1) {
            if (nearRow != curRow) {
                List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                        .eq("row1", nearRow).eq("loc_sts", "O").eq("whs_type", rowLastnoType.getType().longValue()));
                for (LocMast locMast1 : locMasts) {
                    //获取巷道
                    List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,locMast1.getLocNo(), curRow>nearRow);
//                    List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,locMast1.getLocNo(), curRow>nearRow);
//                    LocMast locMastGro = locMastService.selectById(wrkMast.getLocNo());
                    //获取目标库位所在巷道最浅非空库位
                    LocMast locMastF = locMastService.selectLocByLocStsPakInF(curRow,nearRow,groupOutsideLocCrn);
                    if (!Cools.isEmpty(locMastF) && locMastF.getLocSts().equals("F")){
                    LocMast locMastF = locMastService.selectLocByLocStsPakInF(curRow, nearRow, locMast1, rowLastnoType.getType().longValue());
                    if (!Cools.isEmpty(locMastF) && locMastF.getLocSts().equals("F")) {
                        LocDetl locDetl = locDetlService.selectOne(new EntityWrapper<LocDetl>().eq("loc_no", locMastF.getLocNo()));
                        if (!Cools.isEmpty(locDetl) && matnr.equals(locDetl.getMatnr()) && batch.equals(Cools.isEmpty(locDetl.getBatch()) ? "" : locDetl.getBatch()) && grade.equals(Cools.isEmpty(locDetl.getBrand()) ? "" : locDetl.getBrand())) {
                            //获取目标库位所在巷道最浅非空库位
                            locMast = locMastService.selectLocByLocStsPakInO(curRow,nearRow,groupOutsideLocCrn);
                        if (!Cools.isEmpty(locDetl) && matnr.equals(locDetl.getMatnr())
                                && batch.equals(batch.isEmpty() ? "" : locDetl.getBatch())
                                && grade.equals(grade.isEmpty() ? "" : locDetl.getBrand())) {
                            //获取目标库位所在巷道最深空库位
                            locMast = locMastService.selectLocByLocStsPakInO(curRow, nearRow, locMast1, rowLastnoType.getType().longValue());
                            break;
                        }
                    }
                }
            }
        }else if (signRule2){
        } else if (signRule2) {
            List<String> locNos = locDetlService.getSameDetlToday(matnr, sRow, eRow);
            for (String locNo : locNos) {
                if (Utils.isShallowLoc(slaveProperties, locNo)) {
@@ -304,8 +498,9 @@
//        }
        // 靠近摆放规则 --- 空托 //互通版
        if (staDescId == 10  && Utils.BooleanWhsTypeStaIoType(rowLastno)) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow));
        if (staDescId == 10 && Utils.BooleanWhsTypeStaIoType(rowLastno)) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                    .eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow).eq("whs_type", rowLastnoType.getType().longValue()));
            if (!locMasts.isEmpty()) {
                for (LocMast loc : locMasts) {
                    if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) {
@@ -342,17 +537,17 @@
                log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
//                throw new CoolException("入库路径不存在");
                crnNo = 0;
            }else {
            } else {
                staNo = basDevpService.selectById(staDesc.getCrnStn());
                if (!staNo.getAutoing().equals("Y")) {
                    log.error("目标站"+staDesc.getCrnStn()+"不可用");
                    log.error("目标站" + staDesc.getCrnStn() + "不可用");
//                throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
                    crnNo = 0;
                }
                startupDto.setStaNo(staNo.getDevNo());
            }
            // 更新库位排号
            if (Cools.isEmpty(locMast)){
            if (Cools.isEmpty(locMast)) {
                rowLastno.setCurrentRow(curRow);
                rowLastnoService.updateById(rowLastno);
            }
@@ -364,16 +559,16 @@
        if (Cools.isEmpty(locMast) && crnNo != 0) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                    .eq("row1", nearRow)
                    .eq("loc_sts", "O")
                    .orderBy("lev1",true).orderBy("bay1",true));
                    .eq("loc_sts", "O").eq("whs_type", rowLastnoType.getType().longValue())
                    .orderBy("lev1", true).orderBy("bay1", true));
            for (LocMast locMast1 : locMasts) {
                if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
                    continue;
                }
                if (Utils.BooleanWhsTypeStaIoType(rowLastno)){
                if (Utils.BooleanWhsTypeStaIoType(rowLastno)) {
                    String shallowLoc = Utils.getDeepLoc(slaveProperties, locMast1.getLocNo());
                    LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>()
                            .eq("loc_no", shallowLoc).eq("loc_sts", "O"));
                            .eq("loc_no", shallowLoc).eq("loc_sts", "O").eq("whs_type", rowLastnoType.getType().longValue()));
                    if (!Cools.isEmpty(locMast2)) {
                        locMast = locMast2;
                        break;
@@ -386,29 +581,29 @@
                }
            }
            if (Cools.isEmpty(locMast) && Utils.BooleanWhsTypeStaIoType(rowLastno)){
            if (Cools.isEmpty(locMast) && Utils.BooleanWhsTypeStaIoType(rowLastno)) {
                for (LocMast locMast1 : locMasts) {
                    if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
                        continue;
                    }
                    if (Utils.BooleanWhsTypeStaIoType(rowLastno)){
                    if (Utils.BooleanWhsTypeStaIoType(rowLastno)) {
                        String shallowLoc = Utils.getDeepLoc(slaveProperties, locMast1.getLocNo());
                        LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>()
                                .eq("loc_no", shallowLoc).eq("loc_sts", "O"));
                                .eq("loc_no", shallowLoc).eq("loc_sts", "O").eq("whs_type", rowLastnoType.getType().longValue()));
                        if (!Cools.isEmpty(locMast2)) {
                            locMast = locMast2;
                            break;
                        } else {
                            locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>()
                                    .eq("loc_no", shallowLoc).eq("loc_sts", "F"));
                                    .eq("loc_no", shallowLoc).eq("loc_sts", "F").eq("whs_type", rowLastnoType.getType().longValue()));
                            if (!Cools.isEmpty(locMast2)) {
                                locMast = locMast2;
                                locMast = locMast1;
                                break;
                            } else {
                                locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>()
                                        .eq("loc_no", shallowLoc).eq("loc_sts", "D"));
                                        .eq("loc_no", shallowLoc).eq("loc_sts", "D").eq("whs_type", rowLastnoType.getType().longValue()));
                                if (!Cools.isEmpty(locMast2)) {
                                    locMast = locMast2;
                                    locMast = locMast1;
                                    break;
                                }
                            }
@@ -430,9 +625,9 @@
        // 递归查询
        if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) {
            // 当前巷道无空库位时,递归调整至下一巷道,检索全部巷道无果后,跳出递归
            if (times < rowCount*2) {
            if (times < rowCount * 2) {
                times = times + 1;
                return getLocNoRun(whsType, staDescId, sourceStaNo, matnr, batch, grade,moveCrnNo, locTypeDto, times);
                return getLocNoRun(whsType, staDescId, sourceStaNo, matnr, batch, grade, moveCrnNo, locTypeDto, times);
            }
//            // 2.库位当前所属尺寸无空库位时,调整尺寸参数,向上兼容检索库位
//            if (locTypeDto.getLocType1() < 2) {
@@ -454,4 +649,444 @@
        startupDto.setLocNo(locNo);
        return startupDto;
    }
    public StartupDto getLocNoRun4(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times) {
        int crnNo = 1;//小车编号备用
        RowLastno rowLastno = rowLastnoService.selectById(4);
        LocMast locMast = null;     // 目标库位
        StartupDto startupDto = new StartupDto();
        int curRow = rowLastno.getCurrentRow();
        int sRow = rowLastno.getsRow();
        int eRow = rowLastno.geteRow();
        int nearRow = 8;//特殊单排
        int orbit = 7;//轨道
        // 相似工作档案 --- 同天同规格物料
        if (!Cools.isEmpty(matnr) && (staDescId == 1 || staDescId == 11 || staDescId == 111) ) {
            //查询相似工作档案
            List<WrkMast> wrkMasts = wrkMastService.selectWrkMastWrkDetlMatnrBatch(1, matnr, batch,null, crnNo);
            for (WrkMast wrkMast:wrkMasts){
                if (Cools.isEmpty(wrkMast.getLocNo())){
                    continue;
                }
                //目标排为轨道外排
                if (Utils.getRow(wrkMast.getLocNo()) == orbit || Utils.getRow(wrkMast.getLocNo()) == nearRow){
                    continue;
                }
                //查找此库位的浅库位是否为空
                int value = Integer.valueOf(wrkMast.getLocNo().substring(0, 2)) + 1;
                String loc="0"+value+wrkMast.getLocNo().substring(2);
                LocMast locMast1=locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("loc_no",loc)
                        .eq("loc_sts","O")
                        .eq("loc_type1", locTypeDto.getLocType1())
                );
                if(Cools.isEmpty(locMast1)){
                    continue;
                }
                locMast=locMast1;
                break;
            }
        }
        // 靠近摆放规则 --- 同天同规格物料
        if (Cools.isEmpty(locMast)) {
            List<LocDetl> locNos = locDetlService.getSameDetlToday(matnr, batch,sRow, eRow);
            for (LocDetl locNo : locNos) {
                //目标排为最外层排
                if (Utils.getRow(locNo.getLocNo()) == nearRow || Utils.getRow(locNo.getLocNo()) == orbit){
                    continue;
                }
                LocMast locMast2=locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("loc_no",locNo.getLocNo())
                        .eq("loc_sts","F"));
                if(Cools.isEmpty(locMast2)){
                    continue;
                }
                int value = Integer.valueOf(locNo.getLocNo().substring(0, 2)) + 1;
                String loc="0"+value+locNo.getLocNo().substring(2);
                LocMast locMast1=locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("loc_no",loc)
                        .eq("loc_sts","O")
                        .eq("loc_type1", locTypeDto.getLocType1())
                );
                if(Cools.isEmpty(locMast1)){
                    continue;
                }
                locMast=locMast1;
                break;
            }
        }
        // 靠近摆放规则 --- 空托
        if (staDescId == 10) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow));
            if (locMasts.size() > 0) {
                for (LocMast loc : locMasts) {
                    if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) {
                        continue;
                    }
                    String shallowLocNo = Utils.getShallowLoc(slaveProperties,  loc.getLocNo());
                    // 检测目标库位是否为空库位
                    LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                    if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                        if (shallowLoc.getLocType1()<locTypeDto.getLocType1()){
                            continue;
                        }
                        if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
                            locMast = shallowLoc;
                            crnNo = locMast.getCrnNo();
                            break;
                        }
                    }
                }
            }
        }
        // 获取目标站
        Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                .eq("type_no", staDescId)
                .eq("stn_no", sourceStaNo)
                .eq("crn_no", 1);
        StaDesc staDesc = staDescService.selectOne(wrapper);
        if (Cools.isEmpty(staDesc)) {
            log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
            throw new CoolException("入库路径不存在");
        }
        BasDevp staNo = basDevpService.selectById(staDesc.getStnNo());
        if (!staNo.getAutoing().equals("Y")) {
            throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
        }
        // 如果没有相近物料,则按规则轮询货架
        if (null == locMast) {
            LocMast locMast1 = new LocMast();
            if(times != 0){
                locMast1=locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("row1", 1)
                        .eq("loc_sts","O")
                        .eq("loc_type1", locTypeDto.getLocType1())
                        .orderBy("lev1,bay1 ASC"));
            } else {
                locMast1=locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("row1", 8)
                        .eq("loc_sts","O")
                        .eq("loc_type1", locTypeDto.getLocType1())
                        .orderBy("lev1,bay1 ASC"));
            }
            if(!Cools.isEmpty(locMast1)){
                locMast=locMast1;
            }
        }
        // 更新库位排号
        rowLastno.setCurrentRow(curRow);
        rowLastnoService.updateById(rowLastno);
        // 2.库位当前所属尺寸无空库位时,调整尺寸参数,向上兼容检索库位
        if (Cools.isEmpty(locMast)) {
            times = times - 1;
            if (times >= 0) {
                return getLocNoRun4(whsType,staDescId, sourceStaNo, matnr, batch, grade,moveCrnNo,locTypeDto,times);
            }
            log.error("系统没有空库位!!! 尺寸规格: {},", JSON.toJSONString(locTypeDto));
            throw new CoolException("没有空库位");
        }
        String locNo = locMast.getLocNo();
        // 返回找到的库位
        int workNo = getWorkNo(0);
        startupDto.setWorkNo(workNo);
        startupDto.setCrnNo(locMast.getCrnNo());
        startupDto.setSourceStaNo(sourceStaNo);
        startupDto.setLocNo(locNo);
        return startupDto;
    }
    public StartupDto getLocNoRunPick(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times) {
        int crnNo = 1;//小车编号备用
        RowLastno rowLastno = rowLastnoService.selectById(4);
        LocMast locMast = null;     // 目标库位
        StartupDto startupDto = new StartupDto();
        int curRow = rowLastno.getCurrentRow();
        int sRow = rowLastno.getsRow();
        int eRow = rowLastno.geteRow();
        int nearRow = 8;//特殊单排
        int orbit = 7;//轨道
        // 相似工作档案 --- 同天同规格物料
        if (!Cools.isEmpty(matnr) && (staDescId == 1 || staDescId == 11 || staDescId == 111) ) {
            //查询相似工作档案
            List<WrkMast> wrkMasts = wrkMastService.selectWrkMastWrkDetlMatnrBatch(1, matnr, batch,null, crnNo);
            for (WrkMast wrkMast:wrkMasts){
                if (Cools.isEmpty(wrkMast.getLocNo())){
                    continue;
                }
                //目标排为轨道外排
                if (Utils.getRow(wrkMast.getLocNo()) == orbit || Utils.getRow(wrkMast.getLocNo()) == nearRow){
                    continue;
                }
                //查找此库位的浅库位是否为空
                int value = Integer.valueOf(wrkMast.getLocNo().substring(0, 2)) + 1;
                String loc="0"+value+wrkMast.getLocNo().substring(2);
                LocMast locMast1=locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("loc_no",loc)
                        .eq("loc_sts","O")
                        .eq("loc_type1", locTypeDto.getLocType1())
                );
                if(Cools.isEmpty(locMast1)){
                    continue;
                }
                locMast=locMast1;
                break;
            }
        }
        // 靠近摆放规则 --- 同天同规格物料
        if (Cools.isEmpty(locMast)) {
            List<LocDetl> locNos = locDetlService.getSameDetlToday(matnr, batch,sRow, eRow);
            for (LocDetl locNo : locNos) {
                //目标排为最外层排
                if (Utils.getRow(locNo.getLocNo()) == nearRow || Utils.getRow(locNo.getLocNo()) == orbit){
                    continue;
                }
                LocMast locMast2=locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("loc_no",locNo.getLocNo())
                        .eq("loc_sts","F"));
                if(Cools.isEmpty(locMast2)){
                    continue;
                }
                int value = Integer.valueOf(locNo.getLocNo().substring(0, 2)) + 1;
                String loc="0"+value+locNo.getLocNo().substring(2);
                LocMast locMast1=locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("loc_no",loc)
                        .eq("loc_sts","O")
                        .eq("loc_type1", locTypeDto.getLocType1())
                );
                if(Cools.isEmpty(locMast1)){
                    continue;
                }
                locMast=locMast1;
                break;
            }
        }
        // 靠近摆放规则 --- 空托
        if (staDescId == 10) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow));
            if (locMasts.size() > 0) {
                for (LocMast loc : locMasts) {
                    if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) {
                        continue;
                    }
                    String shallowLocNo = Utils.getShallowLoc(slaveProperties,  loc.getLocNo());
                    // 检测目标库位是否为空库位
                    LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                    if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                        if (shallowLoc.getLocType1()<locTypeDto.getLocType1()){
                            continue;
                        }
                        if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
                            locMast = shallowLoc;
                            crnNo = locMast.getCrnNo();
                            break;
                        }
                    }
                }
            }
        }
        // 获取目标站
        Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                .eq("type_no", staDescId)
                .eq("stn_no", sourceStaNo)
                .eq("crn_no", 1);
        StaDesc staDesc = staDescService.selectOne(wrapper);
        if (Cools.isEmpty(staDesc)) {
            log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
            throw new CoolException("入库路径不存在");
        }
        BasDevp staNo = basDevpService.selectById(staDesc.getStnNo());
        if (!staNo.getAutoing().equals("Y")) {
            throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
        }
        // 如果没有相近物料,则按规则轮询货架
        if (null == locMast) {
            LocMast locMast1 = new LocMast();
            if(times != 0){
                locMast1=locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("row1", 1)
                        .eq("loc_sts","O")
                        .eq("loc_type1", locTypeDto.getLocType1())
                        .orderBy("lev1,bay1 ASC"));
            } else {
                locMast1=locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("row1", 8)
                        .eq("loc_sts","O")
                        .eq("loc_type1", locTypeDto.getLocType1())
                        .orderBy("lev1,bay1 ASC"));
            }
            if(!Cools.isEmpty(locMast1)){
                locMast=locMast1;
            }
        }
        // 更新库位排号
        rowLastno.setCurrentRow(curRow);
        rowLastnoService.updateById(rowLastno);
        // 2.库位当前所属尺寸无空库位时,调整尺寸参数,向上兼容检索库位
        if (Cools.isEmpty(locMast)) {
            times = times - 1;
            if (times >= 0) {
                return getLocNoRun4(whsType,staDescId, sourceStaNo, matnr, batch, grade,moveCrnNo,locTypeDto,times);
            }
            log.error("系统没有空库位!!! 尺寸规格: {},", JSON.toJSONString(locTypeDto));
            throw new CoolException("没有空库位");
        }
        String locNo = locMast.getLocNo();
        // 返回找到的库位
        startupDto.setWorkNo(0);
        startupDto.setCrnNo(locMast.getCrnNo());
        startupDto.setSourceStaNo(sourceStaNo);
        startupDto.setLocNo(locNo);
        return startupDto;
    }
    public StartupDto getLocNoRun5(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times) {
        if (Cools.isEmpty(matnr)) {  //物料号
            matnr = "";
        }
        if (Cools.isEmpty(batch)) {  //批次
            batch = "";
        }
        if (Cools.isEmpty(grade)) {  //备用
            grade = "";
        }
        // 初始化参数
        int crnNo = 0;      //堆垛机号
        int nearRow = 0;    //最浅库位排
        int curRow = 0;     //最深库位排
        int rowCount = 0;   //轮询轮次
        LocMast locMast = null;     // 目标库位
        StartupDto startupDto = new StartupDto();
        RowLastno rowLastno = rowLastnoService.selectById(whsType);
        if (Cools.isEmpty(rowLastno)) {
            throw new CoolException("数据异常,请联系管理员===>库位规则未知");
        }
        RowLastnoType rowLastnoType = rowLastnoTypeService.selectById(rowLastno.getTypeId());
        if (Cools.isEmpty(rowLastnoType)) {
            throw new CoolException("数据异常,请联系管理员===》库位规则类型未知");
        }
        int sRow = rowLastno.getsRow();
        int eRow = rowLastno.geteRow();
        int crnNumber = eRow - sRow + 1;
        // ===============>>>> 开始执行
        curRow = rowLastno.getCurrentRow();
        if (!Cools.isEmpty(moveCrnNo) && moveCrnNo != 0) {
            crnNumber = moveCrnNo;
        }
        //此程序用于优化堆垛机异常时的运行时间
        int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRow, crnNumber);
        curRow = locNecessaryParameters[1];
        crnNo = locNecessaryParameters[2];
        rowCount = locNecessaryParameters[0];
        nearRow = locNecessaryParameters[3];
        Wrapper<StaDesc> wrapper = null;
        StaDesc staDesc = null;
        BasDevp staNo = null;
        if (Utils.BooleanWhsTypeSta(rowLastno, staDescId)) {
            // 获取目标站
            wrapper = new EntityWrapper<StaDesc>()
                    .eq("type_no", staDescId)
                    .eq("stn_no", sourceStaNo)
                    .eq("crn_no", crnNo);
            staDesc = staDescService.selectOne(wrapper);
            if (Cools.isEmpty(staDesc)) {
                log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
//                throw new CoolException("入库路径不存在");
                crnNo = 0;
            } else {
                staNo = basDevpService.selectById(staDesc.getCrnStn());
                if (!staNo.getAutoing().equals("Y")) {
                    log.error("目标站" + staDesc.getCrnStn() + "不可用");
//                throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
                    crnNo = 0;
                }
                startupDto.setStaNo(staNo.getDevNo());
            }
        }
        // 更新库位排号
        if (Utils.BooleanWhsTypeSta(rowLastno, staDescId) && Cools.isEmpty(locMast)) {
            rowLastno.setCurrentRow(curRow);
            rowLastnoService.updateById(rowLastno);
        }
        // 开始查找库位 ==============================>>
        // 1.按规则查找库位
        if (Cools.isEmpty(locMast) && crnNo != 0) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                    .eq("row1", nearRow)
                    .eq("loc_sts", "O").eq("whs_type", rowLastnoType.getType().longValue())
                    .orderBy("lev1", true).orderBy("bay1", true));//最浅库位
            for (LocMast locMast1 : locMasts) {
                if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
                    continue;
                }
                if (Utils.BooleanWhsTypeStaIoType(rowLastno)) {
                    //获取目标库位所在巷道最深空库位
                    LocMast locMast2 = locMastService.selectLocByLocStsPakInO(curRow, nearRow, locMast1, rowLastnoType.getType().longValue());
                    if (!Cools.isEmpty(locMast2) && locMast2.getBay1() == curRow) {
                        locMast = locMast2;
                        break;
                    }
                }
            }
        }
        // 递归查询
        if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) {
            // 当前巷道无空库位时,递归调整至下一巷道,检索全部巷道无果后,跳出递归
            if (times < rowCount * 2) {
                times = times + 1;
                return getLocNoRun5(whsType, staDescId, sourceStaNo, matnr, batch, grade, moveCrnNo, locTypeDto, times);
            }
            log.error("系统没有空库位!!! 尺寸规格: {}, 轮询次数:{}", JSON.toJSONString(locTypeDto), times);
            throw new CoolException("没有空库位");
        }
        String locNo = locMast.getLocNo();
        // 生成工作号
        int workNo = getWorkNo(0);
        // 返回dto
        startupDto.setWorkNo(workNo);
        startupDto.setCrnNo(crnNo);
        startupDto.setSourceStaNo(sourceStaNo);
        startupDto.setLocNo(locNo);
        return startupDto;
    }
    public static String zerofill(String msg, Integer count) {
        if (msg.length() == count) {
            return msg;
        } else if (msg.length() > count) {
            return msg.substring(0, 16);
        } else {
            StringBuilder msgBuilder = new StringBuilder(msg);
            for (int i = 0; i < count - msg.length(); ++i) {
                msgBuilder.insert(0, "0");
            }
            return msgBuilder.toString();
        }
    }
}