自动化立体仓库 - WMS系统
#
lty
4 天以前 f4d88f2a2317c2f08391173856b81ec3083ae29a
src/main/java/com/zy/common/web/WcsController.java
@@ -62,6 +62,7 @@
    @PostMapping("/pakin/loc/v1")
    @ResponseBody
    public synchronized R getLocNo(@RequestBody SearchLocParam param) {
        StartupDto dto = null;
        log.info("收到WCS入库接口请求====>>入参:{}", param);
        if (Cools.isEmpty(param.getIoType())) {
            return R.error("入出库类型不能为空");
@@ -70,12 +71,13 @@
            return R.error("源站编号不能为空");
        }
        List<WaitPakin> waitPakins = null;
        if (param.getIoType() == 1) {
        WrkMast wrkMastV2 = null;
        if (param.getIoType() == 1 && !param.getSourceStaNo().equals(1070)) {
            //处理托盘码
            //3S19000677895,M22003772,3  ,KP, 0A2030  ,0A2030202306050023
            //3S箱码号      ,端子物料号 ,数量,单位,供应商编号,供应商批次号
            //数量和重量转换出来的是否差不多
            //weight 为 43.39  去皮2.35  = 41.05
            //weight 为 43.39  去皮2.45  = 40.95
            //托盘码例子  845000820308,M11000787,1000,MT,0A1263,0A126320260120
            //换算需要41.05*24.36约等于1000
            if (Cools.isEmpty(param.getBarcode())) {
@@ -91,8 +93,22 @@
            String threeCode = param.getBarcode();
            param.setBarcode(barcode);
            //实际称重数量
            Double m = param.getWeight() -2.35;
            Double m = param.getWeight() -2.4;
            WrkMast wrkMast1 = wrkMastService.selectByBarcode(barcode);
            if (!Cools.isEmpty(wrkMast1)&&wrkMast1.getWrkSts()==2) {
                StartupDto dto1 =new StartupDto();
                dto1.setBarcode(barcode);
                dto1.setSourceStaNo(Integer.valueOf(wrkMast1.getSourceStaNo()));
                dto1.setStaNo(Integer.valueOf(wrkMast1.getStaNo()));
                String s = Utils.WMSLocToWCSLoc(wrkMast1.getLocNo());
                dto1.setLocNo(s);
                dto1.setCrnNo(wrkMast1.getCrnNo());
                dto1.setTaskNo(wrkMast1.getWrkNo());
                dto1.setTaskPri((int) Math.round(wrkMast1.getIoPri()));
                return R.ok(dto1);
            }
            Mat mat = matService.selectByMatnr(matnr);
            if(mat==null){
                log.info("没有找到该物料档案--"+matnr+"组托时自动新增物料,默认24.36KG/M");
@@ -110,17 +126,26 @@
            }
            m=m*mat.getVolume();
            //Double val = Math.round((m - matnr.getSafeQty()) * 10000) / 10000.0;
            Config config = configService.selectConfigByCode("SimulationInbound");
            if (config != null && config.getValue().equals("Y")) {
                WaitPakin waitPakin1 = waitPakinService.selectOne(new EntityWrapper<WaitPakin>().eq("zpallet", param.getBarcode()));
                if (Cools.isEmpty(waitPakin1)) {
                    WaitPakin waitPakin = waitPakinService.selectOne(new EntityWrapper<WaitPakin>().eq("io_status", "N"));
                    if (waitPakin != null) {
                        waitPakinService.updateForSet("zpallet = '" + param.getBarcode() + "'", new EntityWrapper<WaitPakin>().eq("zpallet", waitPakin.getZpallet()));
                    }
                }
            Double currentStock = locDetlService.getSumAnfme(matnr);
            if (currentStock == null) {
                currentStock = 0D;
            }
            if (mat.getStoreMax() != null && currentStock + m > mat.getStoreMax()) {
                log.info("WCS入库拦截: 物料超过库存上限, matnr={}, currentStock={}, inboundQty={}, storeMax={}",
                        matnr, currentStock, m, mat.getStoreMax());
                return R.error("物料已到达上限禁止入库");
            }
            //Double val = Math.round((m - matnr.getSafeQty()) * 10000) / 10000.0;
//            Config config = configService.selectConfigByCode("SimulationInbound");
//            if (config != null && config.getValue().equals("Y")) {
//                WaitPakin waitPakin1 = waitPakinService.selectOne(new EntityWrapper<WaitPakin>().eq("zpallet", param.getBarcode()));
//                if (Cools.isEmpty(waitPakin1)) {
//                    WaitPakin waitPakin = waitPakinService.selectOne(new EntityWrapper<WaitPakin>().eq("io_status", "N"));
//                    if (waitPakin != null) {
//                        waitPakinService.updateForSet("zpallet = '" + param.getBarcode() + "'", new EntityWrapper<WaitPakin>().eq("zpallet", waitPakin.getZpallet()));
//                    }
//                }
//            }
            waitPakins = waitPakinService.selectList(new EntityWrapper<WaitPakin>().eq("zpallet", param.getBarcode()));
            if (Cools.isEmpty(waitPakins)) {
                WrkMast wrkMast = wrkMastService.selectByBarcode(param.getBarcode());
@@ -132,6 +157,7 @@
                waitPakin.setZpallet(param.getBarcode());
                waitPakin.setAnfme(m);
                waitPakin.setThreeCode(threeCode);
                waitPakins.add(waitPakin);
                waitPakinService.insert(waitPakin);
            }else {
                for(WaitPakin waitPakin : waitPakins){
@@ -148,7 +174,9 @@
            if(Cools.isEmpty(waitPakin.getBeBatch())||waitPakin.getBeBatch()!=1){
                flag = true;
            }
            if (flag && (weight - m < -2.0 || weight - m > 2.0)) {
            //2.5KG * 每公斤长度 = 误差值
            Double dou= 2.5*mat.getVolume();
            if (flag && (weight - m < -dou || weight - m > dou)) {
                return R.error("二维码="+threeCode+"的物料实际称重转换成的米数和物料标签提供的米数相差较大需要退回或者标记后才能入库!");
            }
@@ -156,6 +184,18 @@
            int countWrk = wrkDetlService.selectCount(new EntityWrapper<WrkDetl>().eq("zpallet",param.getBarcode()));
            if (countLoc > 0 || countWrk > 0) {
                return R.error(CodeRes.EXIST_500);
            }
        }else if(param.getIoType() != 10){
            //barcode放着wms工作号用于检索任务档
            wrkMastV2 = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("wrk_no",param.getBarcode()));
            if (wrkMastV2 == null) {
                return R.error("1070站点wms工作号为空");
            }
            if(wrkMastV2.getIsSuplus().equals(0)){//若为空板回库,进入空板入库流程
                param.setIoType(10);
                param.setBarcode(wrkMastV2.getBarcode());
            }else{ //若为余料
                param.setIoType(1070);
            }
        }
        if (Cools.isEmpty(param.getLocType1())){
@@ -167,7 +207,6 @@
        sourceStaNo.setLocType1(param.getLocType1());
        LocTypeDto locTypeDto = new LocTypeDto(sourceStaNo);
        StartupDto dto = null;
        switch (param.getIoType()) {
            case 1://满托盘入库
                assert waitPakins != null;
@@ -176,6 +215,9 @@
            case 10://空托盘入库
                dto = emptyPlateIn(param.getSourceStaNo(), locTypeDto, param.getBarcode());
                break;
//            case 1070:
//                dto = startupFullPutStoreV2(param.getSourceStaNo(), wrkMastV2, locTypeDto);//1070
//                break;
            default:
                break;
        }
@@ -323,6 +365,80 @@
        return dto;
    }
    @Transactional
    public StartupDto startupFullPutStoreV2(Integer devpNo, WrkMast wrkMast, LocTypeDto locTypeDto) {
        // 源站点状态检测
        BasDevp sourceStaNo = basDevpService.checkSiteStatus(devpNo, true);
        StartupDto dto = commonService.getLocNoV2( 1, devpNo,wrkMast, locTypeDto);
        List<WrkDetl> wrkDetls = wrkDetlService.selectByWrkNo(wrkMast.getWrkNo());
        if (Cools.isEmpty(dto)) {
            throw new CoolException("没有找到库位");
        }
        if (Cools.isEmpty(wrkDetls)) {
            throw new CoolException("工作明细不存在");
        }
        int workNo = dto.getWorkNo();
        Date now = new Date();
        // 生成工作档
        wrkMast.setWrkNo(workNo);
        wrkMast.setIoTime(new Date());
        wrkMast.setWrkSts(2L); // 工作状态:生成入库ID
        wrkMast.setIoType(1); // 入出库状态:1.入库
        wrkMast.setIoPri(13D); // 优先级
        wrkMast.setCrnNo(dto.getCrnNo());
        wrkMast.setSourceStaNo(dto.getSourceStaNo() + "");//1070
        wrkMast.setStaNo(dto.getStaNo() + "");
        wrkMast.setLocNo(dto.getLocNo());
        wrkMast.setBarcode(wrkDetls.get(0).getZpallet()); // 托盘码
        wrkMast.setFullPlt("Y"); // 满板:Y
        wrkMast.setOnlineYn("Y");
        wrkMast.setPicking("N"); // 拣料
        wrkMast.setExitMk("N"); // 退出
        wrkMast.setEmptyMk("N"); // 空板
        wrkMast.setLinkMis("Y");
        wrkMast.setCtnType(sourceStaNo.getCtnType()); // 容器类型
        // 操作人员数据
        wrkMast.setAppeTime(now);
        wrkMast.setModiTime(now);
        boolean res = wrkMastService.insert(wrkMast);
        if (!res) {
            throw new CoolException("保存工作档失败");
        }
        for (WrkDetl srcDetl : wrkDetls) {
            WrkDetl newDetl = new WrkDetl();
            newDetl.sync(srcDetl);
            newDetl.setWrkNo(wrkMast.getWrkNo());
            newDetl.setIoTime(wrkMast.getIoTime());
            newDetl.setAppeTime(now);
            newDetl.setModiTime(now);
            if (!wrkDetlService.insert(newDetl)) {
                throw new CoolException("保存工作明细失败");
            }
        }
        // 更新源站点信息
        sourceStaNo.setWrkNo(workNo);
        sourceStaNo.setModiTime(now);
        if (!basDevpService.updateById(sourceStaNo)){
            throw new CoolException("更新源站失败");
        }
        // 更新目标库位状态
        LocMast locMast = locMastService.selectById(dto.getLocNo());
        if (locMast.getLocSts().equals("O")){
            locMast.setLocSts("S"); // S.入库预约
            locMast.setModiTime(now);
            if (!locMastService.updateById(locMast)){
                throw new CoolException("改变库位状态失败");
            }
        } else {
            throw new CoolException(dto.getLocNo()+"目标库位已被占用");
        }
        dto.setBarcode(wrkMast.getBarcode());
        dto.setTaskNo(wrkMast.getWrkNo());
        dto.setTaskPri(wrkMast.getIoPri().intValue());
        return dto;
    }
    @Transactional
    public StartupDto emptyPlateIn(Integer devpNo, LocTypeDto locTypeDto, String barcode) {
        // 源站点状态检测
@@ -331,6 +447,9 @@
        FindLocNoAttributeVo findLocNoAttributeVo = new FindLocNoAttributeVo();
        StartupDto dto = commonService.getLocNo( 10, devpNo, findLocNoAttributeVo, locTypeDto);
        if(Cools.isEmpty(dto)){
            throw new CoolException("未检索到库位");
        }
        int workNo = dto.getWorkNo();
        // 生成工作档
        WrkMast wrkMast = new WrkMast();