pda空托出库

pang.jiabao

5 天以前 f0bf8f7252ab482b4ce82082dbc67fc0b77477f0

 src/main/java/com/zy/asrs/service/impl/MobileServiceImpl.java

@@ -7,6 +7,8 @@
import com.core.common.*;
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.entity.mes.MesOutApply;
import com.zy.asrs.entity.mes.TransTask;
import com.zy.asrs.entity.param.*;
import com.zy.asrs.enums.CommonEnum;
import com.zy.asrs.enums.LocStsType;
@@ -25,6 +27,7 @@
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.BeanUtils;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.beans.factory.annotation.Value;
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;

@@ -41,6 +44,11 @@
@Slf4j
@Service
public class MobileServiceImpl implements MobileService {
    @Value("${wms.wmsTransStartStation2}")
    public String WMS_TRANS_START_STATION_2;

    @Value("${wms.zpalletId}")
    public String WMS_ZPALLET_ID;

    @Autowired
    private MatService matService;
@@ -114,6 +122,9 @@
    private BasStationService basStationService;
    @Autowired
    private BasContainerService basContainerService;

    @Resource
    private MesService mesService;

    @Override
    @Transactional
@@ -632,7 +643,7 @@
            param.getCombMats().forEach(elem -> {
                Order order = OrderInAndOutUtil.selectByNo(Boolean.TRUE, elem.getOrderNo());
                if (Cools.isEmpty(order) || order.getSettle() > 2) {
                    throw new CoolException("单据编号已过期");
                    throw new CoolException("订单号不存在或者已执行完成");
                }
                // 订单明细数量校验
//                OrderDetl orderDetl = OrderInAndOutUtil.selectItem(Boolean.TRUE, order.getId(), elem.getMatnr(), elem.getBatch(), elem.getBrand(), elem.getStandby1(), elem.getStandby2(), elem.getStandby3(),
@@ -654,6 +665,7 @@
                        elem.getBoxType1(), elem.getBoxType2(), elem.getBoxType3(), elem.getAnfme());
                detlDto.setOrderId(order.getId());
                detlDto.setOrderNo(order.getOrderNo());
                detlDto.setStandby1(detls.getStandby1());
                if (DetlDto.has(detlDtos, detlDto)) {
                    DetlDto one = DetlDto.findDto(detlDtos, detlDto);
                    assert one != null;
@@ -663,38 +675,38 @@
                }
            });

            BasContainer container = basContainerService.selectOne(new EntityWrapper<BasContainer>().eq("barcode", param.getBarcode()));
            if (Objects.isNull(container)) {
                throw new CoolException("数据错误：容器码不存在！！");
            }
            if (container.getMixMax() < detlDtos.size()) {
                throw new CoolException("超出容器最大混装数量，当前容器最大数量为：" + container.getMixMax() + "!!");
            }
            Set<String> matnrs = detlDtos.stream().map(DetlDto::getMatnr).collect(Collectors.toSet());
            List<Mat> mats = matService.selectList(new EntityWrapper<Mat>().in("matnr", matnrs));
            Set<Long> tagIds = mats.stream().map(Mat::getTagId).collect(Collectors.toSet());
            if (tagIds.size() > 1) {
                throw new CoolException("组托物料类型不一致，只有相同的物料分类才可以组托！！");
            }
//            BasContainer container = basContainerService.selectOne(new EntityWrapper<BasContainer>().eq("barcode", param.getBarcode()));
//            if (Objects.isNull(container)) {
//                throw new CoolException("数据错误：容器码不存在！！");
//            }
//            if (container.getMixMax() < detlDtos.size()) {
//                throw new CoolException("超出容器最大混装数量，当前容器最大数量为：" + container.getMixMax() + "!!");
//            }
//            Set<String> matnrs = detlDtos.stream().map(DetlDto::getMatnr).collect(Collectors.toSet());
//            List<Mat> mats = matService.selectList(new EntityWrapper<Mat>().in("matnr", matnrs));
//            Set<Long> tagIds = mats.stream().map(Mat::getTagId).collect(Collectors.toSet());
//            if (tagIds.size() > 1) {
//                throw new CoolException("组托物料类型不一致，只有相同的物料分类才可以组托！！");
//            }
            //还可以放入多少种物料
            Integer suplus = container.getMixMax();
//            Integer suplus = container.getMixMax();
            for (DetlDto detlDto : detlDtos) {
                Mat mat = matService.selectByMatnr(detlDto.getMatnr());
                if (Cools.isEmpty(mat)) {
                    throw new CoolException(detlDto.getMatnr() + "商品档案不存在");
                }
                //最多可放数量
                Double singleMax = mat.getUpQty() * suplus;
                if (singleMax.compareTo(detlDto.getAnfme()) < 0) {
                    throw new CoolException("物料：" + detlDto.getMatnr() + "单次组托上限为：" + mat.getUpQty() + ",当前总量超出托盘装载上限!!");
                }
                BigDecimal decimal = new BigDecimal(detlDto.getAnfme() / mat.getUpQty());
                //当前物料需要占用料箱格数
                Integer curr = decimal.setScale(0, RoundingMode.CEILING).intValue();
                suplus = suplus - curr;
                if (suplus < 0) {
                    throw new CoolException("物料：" + detlDto.getMatnr() + ", 超出当前托盘装载上限！！");
                }
//                Double singleMax = mat.getUpQty() * suplus;
//                if (singleMax.compareTo(detlDto.getAnfme()) < 0) {
//                    throw new CoolException("物料：" + detlDto.getMatnr() + "单次组托上限为：" + mat.getUpQty() + ",当前总量超出托盘装载上限!!");
//                }
//                BigDecimal decimal = new BigDecimal(detlDto.getAnfme() / mat.getUpQty());
//                //当前物料需要占用料箱格数
//                Integer curr = decimal.setScale(0, RoundingMode.CEILING).intValue();
//                suplus = suplus - curr;
//                if (suplus < 0) {
//                    throw new CoolException("物料：" + detlDto.getMatnr() + ", 超出当前托盘装载上限！！");
//                }

                WaitPakin waitPakin = new WaitPakin();
                BeanUtils.copyProperties(mat, waitPakin);
@@ -706,6 +718,7 @@
                waitPakin.setIoStatus("N");     // 入出状态
                waitPakin.setAnfme(detlDto.getAnfme());  // 数量
                waitPakin.setStatus("Y");    // 状态
                waitPakin.setStandby1(detlDto.getStandby1());
                waitPakin.setAppeUser(userId);
                waitPakin.setAppeTime(now);
                waitPakin.setModiUser(userId);
@@ -1272,6 +1285,94 @@
        return R.ok();
    }

    @Override
    @Transactional
    public R callEmptyBinOutBound(MesOutApply mesOutApply, String staNo, String locType,int count, Long userId) {
        List<LocMast> locMastList = locMastService.selectList(new EntityWrapper<LocMast>().setSqlSelect("TOP " + count + " *")
                .eq("loc_sts", "D").eq("frozen", 0).eq("loc_type2", locType).orderBy("lev1").orderBy("bay1").orderBy("row1"));
        if (locMastList.size() < count) {
            return R.parse("空托数量不足(或冻结)，剩余数量：" + locMastList.size());
        }

        // 获取路径
        Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                .eq("type_no", 110)
                .eq("stn_no", 204)
                .eq("crn_no", 1);
        StaDesc staDesc = staDescService.selectOne(wrapper);
        if (staDesc == null) {
            return R.parse("出库路径不存在,站点：" + staNo);
        }
        for (LocMast locMast: locMastList) {
            Date now = new Date();
            // 生成工作档
            int workNo = commonService.getWorkNo(WorkNoType.PAKOUT.type);
            WrkMast wrkMast = new WrkMast();
            wrkMast.setWrkNo(workNo);
            wrkMast.setIoTime(now);
            wrkMast.setWrkSts(11L); // 工作状态：11.生成出库ID
            wrkMast.setIoType(110); // 入出库状态： 110.空板出库
            wrkMast.setIoPri(10D);
            wrkMast.setSourceStaNo(staDesc.getCrnStn$()); // 源站
            wrkMast.setStaNo(staDesc.getStnNo$()); // 目标站
            wrkMast.setCrnNo(staDesc.getCrnNo());
            wrkMast.setSourceLocNo(locMast.getLocNo()); // 源库位
            wrkMast.setFullPlt("N"); // 满板：Y
            wrkMast.setPicking("N"); // 拣料
            wrkMast.setExitMk("N"); // 退出
            wrkMast.setEmptyMk("Y"); // 空板
            wrkMast.setLinkMis("N");
            wrkMast.setAppeUser(userId);
            wrkMast.setAppeTime(now);
            wrkMast.setModiUser(userId);
            wrkMast.setModiTime(now);
            if (mesOutApply != null) {
                wrkMast.setTaskNo(mesOutApply.getTaskno());
                wrkMast.setAgvSta(mesOutApply.getStationId());
                wrkMast.setMemo(JSONObject.toJSONString(mesOutApply));
            } else {
                wrkMast.setAgvSta(staNo);
            }

            wrkMastService.insert(wrkMast);

            // 更新库位状态
            if (locMast.getLocSts().equals("D")) {
                locMast.setLocSts("R");
                locMast.setModiUser(userId);
                locMast.setModiTime(now);
                locMastService.updateById(locMast);
            }
            log.info("生成空托出库任务成功,任务号:{}",wrkMast.getWrkNo());
        }
        return R.ok("出库成功");
    }

    @Override
    public R callEmptyBinInBound(String site, Long userId) {
        TransTask transTask = new TransTask();
//        transTask.setTaskno(mesInApply.getTaskno());
//        transTask.setTaskname(mesInApply.getTaskname());
//        transTask.setOrderNo(mesInApply.getOrderNo());
        transTask.setTransType("02"); // 下毛坯
//        transTask.setCurProcess(mesInApply.getProductLineId());
        transTask.setCurStationId(site);
        transTask.setNextStationId(WMS_TRANS_START_STATION_2);
        transTask.setItemno(WMS_ZPALLET_ID);  // 固定为空托的编码
        transTask.setQty(1);    // 空托只回1个
//        transTask.setProductLineId(mesInApply.getProductLineId());
        transTask.setOperateType(1);
        transTask.setAgvFactory(1);
        JSONObject sendAgvTask = mesService.submitTask(transTask);
        if ("1".equals(sendAgvTask.getString("Success"))) {
            log.info("pda呼叫料框回库成功,{}", JSONObject.toJSONString(transTask));
            return R.ok("成功");
        } else {
            log.error("pda呼叫料框回库失败,{}", JSONObject.toJSONString(transTask));
            return R.parse("失败");
        }
    }

    /**
     * @author Ryan
     * @date 2025/9/25
@@ -1374,7 +1475,7 @@
        task.setWrkNo(workNo)
                .setIoTime(new Date())
                .setWrkSts(1L) // 工作状态：11.生成出库ID
                .setIoType(11) // 入出库状态： 11.库格移载
                .setIoType(1) // 入出库状态： 11.库格移载
                .setTaskType("agv")
                .setIoPri(10D)
                .setLocNo(loc.getLocNo()) // 目标库位