自动化立体仓库 - WMS系统
pjb
7 天以前 ec92a309b68b1e7029196d9d0ea0ac7e2badb5a7
src/main/java/com/zy/common/service/CommonService.java
@@ -16,6 +16,8 @@
import com.zy.common.model.StartupDto;
import com.zy.common.properties.SlaveProperties;
import com.zy.common.web.param.SearchLocParam;
import com.zy.system.entity.Config;
import com.zy.system.service.ConfigService;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Service;
@@ -62,6 +64,9 @@
    @Resource
    private LocMastMapper locMastMapper;
    @Resource
    private ConfigService configService;
    /**
     * 生成工作号
@@ -169,6 +174,17 @@
        // 入空桶库
        if (staDescId == 1 && locArea == 2) {
            Config config = configService.selectOne(new EntityWrapper<Config>().eq("code", "emptyBucketInCacheCount").eq("status", 1));
            if (config != null && !Cools.isEmpty(config.getValue())) { // 限制入空桶库输送线缓存任务数,避免堵塞
                int value = Integer.parseInt(config.getValue());
                List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<BasDevp>().in("dev_no", 1044, 1045, 1046, 1047, 1048, 1049, 1050).ne("wrk_no", 0));
                long count = basDevps.stream().map(BasDevp::getWrkNo).distinct().count();
                log.info("入空桶库输送线缓存任务数:{}",count);
                if(count >= value) {
                    log.error("-----入空桶库输送线缓存任务数:{},超配置缓存数:{}----",count,value);
                    throw new CoolException("入空桶库输送线缓存任务数:"+count+",超配置缓存数:" + value);
                }
            }
            List<WrkMast> wrkMastList = wrkMastMapper.selectLastInEmptyLoc(); // 前面入空桶库的任务(未执行堆垛机入库)
            if (wrkMastList.size() == 0) {
@@ -315,6 +331,8 @@
                              }
                              locMast = locMastList.get(0);
                          } else { // 奇数,不可以入库
                              // 自动给前面任务补尾桶信号
                              wrkMastService.updateCtnType(wrkMast);
                              log.error("-----与前面桶类型不一样,前面桶不是尾桶,前面该桶类型任务数不是偶数,不能入库----");
                              throw new CoolException("与前面桶类型不一样,前面桶不是尾桶,前面该桶类型任务数不是偶数,不能入库");
                          }
@@ -326,36 +344,65 @@
            // 入成品库摆放规则 判断可用堆垛机自动-无报警 按层列排顺序从下往上,从前往后排 先深库位在浅库位 最上面一层只能放208L桶(剩余库位达到一个阈值208L就先从最上面开始放,下面留给其他货物-后续优化)
            List<BasCrnp> basCrnps = basCrnpService.selectList(new EntityWrapper<BasCrnp>().eq("crn_sts", 3).eq("crn_err", 0).in("crn_no",1,2,3));
            List<BasCrnp> basCrnps = basCrnpService.selectList(new EntityWrapper<BasCrnp>().eq("crn_sts", 3).eq("crn_err", 0).in("crn_no",1,2,3)
                    .eq("in_enable","Y"));
            if (basCrnps.size() == 0) {
                log.error("入库请求库位失败,没有联机堆垛机或堆垛机异常");
                throw new CoolException("入库请求库位失败,没有联机堆垛机或堆垛机异常");
            }
            List<Integer> crnList = basCrnps.stream().map(BasCrnp::getCrnNo).collect(Collectors.toList());
            List<BasCrnp> basCrnpList = new ArrayList<>();
            for(BasCrnp basCrnp: basCrnps) {
                Integer count = locMastMapper.selectCount(new EntityWrapper<LocMast>().eq("crn_no", basCrnp.getCrnNo()).eq("loc_sts", "S"));
                basCrnp.setWrkNo(count);
                basCrnpList.add(basCrnp);
            }
            basCrnpList = basCrnpList.stream().sorted(Comparator.comparing(BasCrnp::getWrkNo).thenComparing(BasCrnp::getCrnNo,((o1, o2) -> {
                // 定义 2 → 3 → 1 的优先级
                int order1 = getCustomOrder(o1);
                int order2 = getCustomOrder(o2);
                return Integer.compare(order1, order2);
            }))).collect(Collectors.toList());
            // 入库桶型
            String model = findLocNoAttributeVo.getModel();
            Wrapper<LocMast> wrapper = new EntityWrapper<LocMast>().eq("loc_sts", 'O')
                    .in("crn_no", crnList).orderBy("lev1").orderBy("bay1").orderBy("row1");
            // 入库桶型是不是208L
            if (model == null || !model.equals("208L")) {
                wrapper.ne("lev1", 11);
            }
            locMast = locMastService.selectOne(wrapper.in("row1", 1, 4, 5, 6, 7, 8));
            // 深库位没有了则获取一个浅库位
            if (locMast == null) {
                locMast = locMastService.selectOne(wrapper.in("row1", 2, 3));
                if (locMast == null) {
                    log.error("-----库位不足----");
                    throw new CoolException("库位不足");
                } else {
                    int count = locMastService.selectCount(wrapper.in("row1", 2, 3));
                    if (count <= 10) {
                        log.error("-----库位不足,预留10个库位用来库位转移----");
                        throw new CoolException("库位不足,预留10个库位用来库位转移");
            locMast = null;
            for(BasCrnp basCrnp:basCrnpList) {
                Integer crnNo = basCrnp.getCrnNo();
                Wrapper<LocMast> wrapper = new EntityWrapper<LocMast>().eq("loc_sts", 'O')
                        .eq("crn_no", crnNo).orderBy("lev1").orderBy("bay1").orderBy("row1");
                // 入库桶型是不是208L
                if (model == null || !model.equals("208L")) {
                    wrapper.ne("lev1", 11);
                }
                if (crnNo == 1) {
                    wrapper.in("row1", 1, 4);
                }
                locMast = locMastService.selectOne(wrapper);
                if (locMast != null) {
                    break;
                }
                // 深库位没有了则获取一个浅库位
                if (crnNo == 1) {
                    locMast = locMastService.selectOne(wrapper.in("row1", 2, 3));
                    if (locMast != null) {
                        int count = locMastService.selectCount(wrapper);
                        if (count <= 10) {
                            locMast = null;
                        } else {
                            break;
                        }
                    }
                }
            }
            if (locMast == null) {
                List<Integer> collect = basCrnps.stream().map(BasCrnp::getCrnNo).collect(Collectors.toList());
                log.error("-----{}堆垛机库位不足----",collect.toString());
                throw new CoolException(collect.toString() + "堆垛机库位不足");
            }
        } else {
            log.error("入库类型错误,staDescId={}", staDescId);
@@ -388,6 +435,16 @@
        return startupDto;
    }
    // 辅助方法:定义 crn_no 的排序优先级
    private static int getCustomOrder(Integer crnNo) {
        switch (crnNo) {
            case 2: return 1;  // 2 排第一
            case 3: return 2;  // 3 排第二
            case 1: return 3;  // 1 排第三
            default: return 4; // 其他值排最后(如果有)
        }
    }
    @Transactional(propagation = Propagation.REQUIRED)
    public StartupDto getLocNo(SearchLocParam param, Integer staNo) {