自动化立体仓库 - WMS系统
#
野心家
2024-10-23 ea09ba33fceccbb70ad1ad0621e739679a37dbb2
src/main/java/com/zy/common/web/WcsController.java
@@ -1,21 +1,31 @@
package com.zy.common.web;
import com.alibaba.fastjson.JSON;
import com.alibaba.fastjson.JSONObject;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.baomidou.mybatisplus.mapper.Wrapper;
import com.core.common.Cools;
import com.core.common.R;
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.entity.param.EmptyPlateOutParam;
import com.zy.asrs.entity.param.StatusParam;
import com.zy.asrs.service.*;
import com.zy.common.CodeRes;
import com.zy.common.model.LocTypeDto;
import com.zy.common.model.StartupDto;
import com.zy.common.service.CommonService;
import com.zy.common.utils.HttpHandler;
import com.zy.common.web.param.SearchLocParam;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.beans.factory.annotation.Value;
import org.springframework.transaction.annotation.Transactional;
import org.springframework.web.bind.annotation.*;
import java.util.ArrayList;
import java.util.Date;
import java.util.HashMap;
import java.util.List;
import java.util.stream.Collectors;
@@ -40,56 +50,139 @@
    @Autowired
    private WaitPakinService waitPakinService;
    @Autowired
    private  LocDetlService locDetlService;
    private LocDetlService locDetlService;
    @Autowired
    private RowLastnoService rowLastnoService;
    @Autowired
    private WorkService workService;
    @Autowired
    private ApiLogService apiLogService;
    @Value("${wcs-slave.url}")
    private String url;
    @Value("${wcs-slave.loc}")
    private String loc;
    @PostMapping("/pakin/loc/v1")
    @PostMapping("/fromwcs/inware-task")
    @ResponseBody
    public synchronized R getLocNo(@RequestBody SearchLocParam param) {
        if (Cools.isEmpty(param.getIoType())) {
            return R.error("入出库类型不能为空");
    public synchronized Re getLocNo(@RequestBody SearchLocParam param) {
        log.info("收到WCS入库接口请求====>>入参:{}", param);
        if (Cools.isEmpty(param.getCargoHeight())) {
            return Re.error("入出库类型不能为空");
        }
        if (Cools.isEmpty(param.getSourceStaNo())) {
            return R.error("源站编号不能为空");
        if (Cools.isEmpty(param.getFromPort())) {
            return Re.error("源站编号不能为空");
        }
        List<WaitPakin> waitPakins = null;
        if (param.getIoType() == 1) {
            if (Cools.isEmpty(param.getBarcode())) {
                return R.error("条码不能为空");
        if (param.getFromPort().equals("100")) {
            //有空板出库时禁止入库
            int wrkCount = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type",110).eq("sta_no",100));
            if(wrkCount > 0){
                return Re.error("有空板出库到100站时时禁止入库");
            }
            waitPakins = waitPakinService.selectList(new EntityWrapper<WaitPakin>().eq("barcode", param.getBarcode()));
            if (Cools.isEmpty(param.getBarCode())) {
                return Re.error("条码不能为空");
            }
            waitPakins = waitPakinService.selectList(new EntityWrapper<WaitPakin>().eq("zpallet", param.getBarCode()));
            if (Cools.isEmpty(waitPakins)) {
                return R.error("条码数据错误");
                WrkMast wrkMast = wrkMastService.selectByBarcode(param.getBarCode());
                if (wrkMast != null && wrkMast.getIoType() == 103) {
                    return Re.parse(CodeRes.PICK_600);
                }
                return Re.parse(CodeRes.NO_COMB_700);
            }
            int countLoc = locDetlService.selectCount(new EntityWrapper<LocDetl>().eq("zpallet",param.getBarcode()));
            int countWrk = wrkDetlService.selectCount(new EntityWrapper<WrkDetl>().eq("zpallet",param.getBarcode()));
            int countLoc = locDetlService.selectCount(new EntityWrapper<LocDetl>().eq("zpallet", param.getBarCode()));
            int countWrk = wrkDetlService.selectCount(new EntityWrapper<WrkDetl>().eq("zpallet", param.getBarCode()));
            if (countLoc > 0 || countWrk > 0) {
                return R.error("工作档/库存条码数据已存在");
                return Re.error(CodeRes.EXIST_500);
            }
        }else {
            //有满板出库时禁止空板入库
            int wrkCount = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type",101).or().eq("io_type",110));
            if(wrkCount > 0){
                return Re.error("有满板出库时禁止空板入库");
            }
            int countLoc = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 10));
            if (countLoc > 0 ) {
                return Re.error("已有空板入库任务禁止在入空板");
            }
        }
        if (Cools.isEmpty(param.getLocType1())){
            return R.error("高低检测信号不能为空");
        if (Cools.isEmpty(param.getCargoHeight())) {
            return Re.error("高低检测信号不能为空");
        }
        // 源站点状态检测
        BasDevp sourceStaNo = basDevpService.checkSiteStatus(param.getSourceStaNo(), true);
        BasDevp sourceStaNo = basDevpService.checkSiteStatus(Integer.valueOf(param.getFromPort()), true);
        sourceStaNo.setLocType1(param.getCargoHeight().shortValue());
        LocTypeDto locTypeDto = new LocTypeDto(sourceStaNo);
        StartupDto dto = null;
        switch (param.getIoType()) {
            case 1://满托盘入库
        switch (param.getFromPort()) {
            case "100"://满托盘入库
                assert waitPakins != null;
                dto = startupFullPutStore(param.getSourceStaNo(), param.getBarcode(), locTypeDto, waitPakins);
                dto = startupFullPutStore(Integer.valueOf(param.getFromPort()), param.getBarCode(), locTypeDto, waitPakins);
                break;
            case 10://空托盘入库
                dto = emptyPlateIn(param.getSourceStaNo(), locTypeDto, param.getBarcode());
            case "200"://空托盘入库
                dto = emptyPlateIn(Integer.valueOf(param.getFromPort()), locTypeDto, param.getBarCode());
                break;
            default:
                break;
        }
        return R.ok().add(dto);
        log.info("WCS入库接口返参:{},托盘码:{}", dto, param.getBarCode());
        return Re.ok();
    }
    @PostMapping("/auto/emptyIn/v1")
    @ResponseBody
    public R autoEmptyIn(@RequestBody LocTypeDto locTypeDto) {
        // 源站点状态检测
        BasDevp sourceStaNo = basDevpService.checkSiteStatus(12, true);
        // 检索库位
        StartupDto dto = commonService.getLocNo(10, 12, null, null, null, locTypeDto);
        Date now = new Date();
        // 生成工作档
        WrkMast wrkMast = new WrkMast();
        wrkMast.setWrkNo(dto.getWorkNo());
        wrkMast.setIoTime(now);
        wrkMast.setWrkSts(1L);
        wrkMast.setIoPri(13D);
        wrkMast.setIoType(10);
        wrkMast.setCrnNo(dto.getCrnNo());
        wrkMast.setSourceStaNo(dto.getSourceStaNo());
        wrkMast.setStaNo(dto.getStaNo());
        wrkMast.setLocNo(dto.getLocNo());
        wrkMast.setFullPlt("N"); // 满板:N
        wrkMast.setPicking("N"); // 拣料
        wrkMast.setExitMk("N"); // 退出
        wrkMast.setEmptyMk("Y"); // 空板
        wrkMast.setLinkMis("Y");
        wrkMast.setCtnType(sourceStaNo.getCtnType()); // 容器类型
        // 操作人员数据
        wrkMast.setAppeTime(now);
        wrkMast.setModiTime(now);
        wrkMast.setMemo("自动空托入库");
        return wrkMastService.insert(wrkMast) ? R.ok("自动空托入库成功,工作号:" + wrkMast.getWrkNo()) : R.error("生成自动空托入库失败");
    }
    @PostMapping("auto/emptyOut/v1")
    @ResponseBody
    public R autoEmptyOut() {
        LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>()
                .eq("loc_sts", "D"));
        if (Cools.isEmpty(locMast)) {
            return R.error("库存没有空板");
        }
        EmptyPlateOutParam emptyPlateOutParam = new EmptyPlateOutParam();
        emptyPlateOutParam.setOutSite(12);
        emptyPlateOutParam.setLocNos(new ArrayList<String>() {{
            add(locMast.getLocNo() + "");
        }});
        WrkMast wrkMast = workService.emptyPlateOut(emptyPlateOutParam);
        return R.ok(!Cools.isEmpty(wrkMast) ? R.ok("自动空托出库成功,工作号:" + wrkMast.getWrkNo()) : R.error("生成自动空托出库失败"));
    }
    /**
     * 全板入库
@@ -99,15 +192,16 @@
        // 源站点状态检测
        BasDevp sourceStaNo = basDevpService.checkSiteStatus(devpNo, true);
        // 检索库位
        List<String> matNos = waitPakins.stream().map(WaitPakin::getMatnr).distinct().collect(Collectors.toList());
        StartupDto dto = commonService.getLocNo(1, 1, devpNo, matNos, locTypeDto,0);
        List<String> matnrs = waitPakins.stream().map(WaitPakin::getMatnr).distinct().collect(Collectors.toList());
        List<String> batchs = waitPakins.stream().map(WaitPakin::getBatch).distinct().collect(Collectors.toList());
        StartupDto dto = commonService.getLocNo(1, devpNo, matnrs.get(0), batchs.get(0), null, locTypeDto);
        int workNo = dto.getWorkNo();
        Date now = new Date();
        // 生成工作档
        WrkMast wrkMast = new WrkMast();
        wrkMast.setWrkNo(workNo);
        wrkMast.setIoTime(new Date());
        wrkMast.setWrkSts(2L); // 工作状态:生成入库ID
        wrkMast.setWrkSts(0L); // 工作状态:0.待接收
        wrkMast.setIoType(1); // 入出库状态:1.入库
        wrkMast.setIoPri(13D); // 优先级
        wrkMast.setCrnNo(dto.getCrnNo());
@@ -121,6 +215,7 @@
        wrkMast.setEmptyMk("N"); // 空板
        wrkMast.setLinkMis("Y");
        wrkMast.setCtnType(sourceStaNo.getCtnType()); // 容器类型
        wrkMast.setMk("N");//是否完成上报wcs
        // 操作人员数据
        wrkMast.setAppeTime(now);
        wrkMast.setModiTime(now);
@@ -140,22 +235,32 @@
                throw new CoolException("保存工作明细失败");
            }
        });
        // 更新入库通知档 ioStatus ===>> Y
        Wrapper<WaitPakin> wrapper = new EntityWrapper<WaitPakin>()
                .eq("zpallet", barcode);
        WaitPakin setParam = new WaitPakin();
        setParam.setLocNo(dto.getLocNo());
        setParam.setIoStatus("Y");
        setParam.setModiTime(now);
        if (!waitPakinService.update(setParam, wrapper)) {
            throw new CoolException("更新通知档失败");
        }
        // 更新源站点信息
        sourceStaNo.setWrkNo(workNo);
        sourceStaNo.setModiTime(now);
        if (!basDevpService.updateById(sourceStaNo)){
        if (!basDevpService.updateById(sourceStaNo)) {
            throw new CoolException("更新源站失败");
        }
        // 更新目标库位状态
        LocMast locMast = locMastService.selectById(dto.getLocNo());
        if (locMast.getLocSts().equals("O")){
        if (locMast.getLocSts().equals("O")) {
            locMast.setLocSts("S"); // S.入库预约
            locMast.setModiTime(now);
            if (!locMastService.updateById(locMast)){
            if (!locMastService.updateById(locMast)) {
                throw new CoolException("改变库位状态失败");
            }
        } else {
            throw new CoolException(dto.getLocNo()+"目标库位已被占用");
            throw new CoolException(dto.getLocNo() + "目标库位已被占用");
        }
        return dto;
    }
@@ -165,13 +270,13 @@
        // 源站点状态检测
        BasDevp sourceStaNo = basDevpService.checkSiteStatus(devpNo, true);
        // 检索库位
        StartupDto dto = commonService.getLocNo(1, 10, devpNo, null, locTypeDto,0);
        StartupDto dto = commonService.getLocNo(10, devpNo, null, null, null, locTypeDto);
        int workNo = dto.getWorkNo();
        // 生成工作档
        WrkMast wrkMast = new WrkMast();
        wrkMast.setWrkNo(workNo);
        wrkMast.setIoTime(new Date());
        wrkMast.setWrkSts(2L); // 工作状态:生成入库ID
        wrkMast.setWrkSts(0L); // 工作状态:0.待接收
        wrkMast.setIoType(10); // 入出库状态:10.空板入库
        wrkMast.setIoPri(13D); // 优先级
        wrkMast.setCrnNo(dto.getCrnNo());
@@ -195,21 +300,112 @@
        // 更新源站点信息
        sourceStaNo.setWrkNo(workNo);
        sourceStaNo.setModiTime(new Date());
        if (!basDevpService.updateById(sourceStaNo)){
        if (!basDevpService.updateById(sourceStaNo)) {
            throw new CoolException("更新源站失败");
        }
        // 更新目标库位状态
        LocMast locMast = locMastService.selectById(dto.getLocNo());
        if (locMast.getLocSts().equals("O")){
        if (locMast.getLocSts().equals("O")) {
            locMast.setLocSts("S"); // S.入库预约
            locMast.setModiTime(new Date());
            if (!locMastService.updateById(locMast)){
            if (!locMastService.updateById(locMast)) {
                throw new CoolException("改变库位状态失败");
            }
        } else {
            throw new CoolException(dto.getLocNo()+"目标库位已被占用");
            throw new CoolException(dto.getLocNo() + "目标库位已被占用");
        }
        return dto;
    }
    @PostMapping("/fromwcs/task")
    @ResponseBody
    public Re status(@RequestBody StatusParam statusParam) {
        WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("wrk_no", statusParam.getTaskId()));
        if(Cools.isEmpty(wrkMast)){
            return Re.error("没有找到:"+statusParam.getTaskId()+"这条任务");
        }
        /**
         * 任务状态
         * 执行过程中
         * 的状态。 0- 已 接
         * 收 , 1- 任 务 开
         * 始,2-取货完成,3-
         * 任务中断,4-放货
         * 完成,8-任务结束
         */
        if (statusParam.getTaskStatus()==0){
            wrkMast.setWrkSts(1L);//1.已接收
        }else if (statusParam.getTaskStatus()==1){
            wrkMast.setWrkSts(2L);//2.任务开始
        }else if (statusParam.getTaskStatus()==2){
            wrkMast.setWrkSts(3L);//3.取货完成
        }else if (statusParam.getTaskStatus()==3){
            wrkMast.setWrkSts(6L);//6.任务中断
        } else if (statusParam.getTaskStatus()==4){
            wrkMast.setWrkSts(7L);//6.放货完成
        }if (statusParam.getTaskStatus()==8){
            if(wrkMast.getIoType()==1 || wrkMast.getIoType() == 10){
                wrkMast.setWrkSts(4L);//4.入库完成
            }else if (wrkMast.getIoType()==101 || wrkMast.getIoType() == 110){
                wrkMast.setWrkSts(14L);//14.已出库未确认
            }
        }
        wrkMastService.updateById(wrkMast);
        return Re.ok();
    }
    @GetMapping("loc")
    public void loc(){
        List<LocMast> locMasts=locMastService.selectList(new EntityWrapper<LocMast>());
        List<HashMap<String,Object>> mapList=new ArrayList<>();
        for (LocMast locMast : locMasts) {
            if (locMast.getLev1()!=4){
                HashMap<String,Object> map=new HashMap<>();
                map.put("warehouse","wzzy");
                map.put("posiX",locMast.getRow1());
                map.put("posiY",locMast.getBay1());
                map.put("posiZ",locMast.getLev1());
                map.put("cargoNo",locMast.getLocNo());
                map.put("type","0");
                mapList.add(map);
            }
        }
        if(mapList.size()>0){
            String response = "";
            boolean success = false;
            try {
                response = new HttpHandler.Builder()
                        .setUri(url)
                        .setPath(loc)
                        .setJson(JSON.toJSONString(mapList))
                        .build()
                        .doPost();
                JSONObject jsonObject = JSON.parseObject(response);
                if (jsonObject.getInteger("returnStatus").equals(0)) {
                    success = true;
                } else {
                    log.error("wms同步wcs库位失败!!!url:{};request:{};response:{}", url+"/"+loc, JSON.toJSONString(mapList), response);
                    throw new CoolException("wms下发任务给wcs失败");
                }
            } catch (Exception e) {
                log.error("fail", e);
//            TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
                throw new CoolException("wms下发任务给wcs失败");
            } finally {
                try {
                    // 保存接口日志
                    apiLogService.save(
                            "wms同步wcs库位失败",
                            url+"/"+loc,
                            null,
                            "127.0.0.1",
                            JSON.toJSONString(mapList),
                            response,
                            success
                    );
                } catch (Exception e) { log.error("", e); }
            }
        }
    }
}