自动化立体仓库 - WMS系统
#
whycq
2023-09-05 e9f4a368fd3845a38eb54d3d18d77e96e5767b61
src/main/java/com/zy/asrs/service/impl/WorkServiceImpl.java
@@ -167,27 +167,41 @@
        for(StockOutParam.LocDetl one : param.getLocDetls()){
            locs.add(one.getLocNo());
        }
        for (StockOutParam.LocDetl locDetl : param.getLocDetls()) {
            //获取同一库位组的外侧库位号
            List<String> groupOuterSingleLoc = Utils.getGroupOuterSingleLoc(locDetl.getLocNo());
            if (Utils.getBay(locDetl.getLocNo())>=21){
                groupOuterSingleLoc = Utils.getGroupOuterSingleLocLowFrequency(locDetl.getLocNo());
            }
            for (String locNo : groupOuterSingleLoc) {
                //每个库位的库位明细
                if(locs.contains(locNo)) continue;
                for (LocDetl detl : locDetlService.selectByLocNo(locNo)) {
                    if (!detl.getMatnr().equals(locDetl.getMatnr())) {
                        //不是相同物料
                        if (Utils.getBay(locDetl.getLocNo())>=21){
                            locDetls.add(new StockOutParam.LocDetl(detl.getLocNo(), detl.getMatnr(), detl.getBatch(), detl.getAnfme()));
                        }
                        continue;
                    }
                    locDetls.add(new StockOutParam.LocDetl(detl.getLocNo(), locDetl.getMatnr(), locDetl.getBatch(), detl.getAnfme()));
        List<StockOutParam.LocDetl> stockOutParamLocDetlSort = Utils.getStockOutParamLocDetlSort(param.getLocDetls());
        boolean sign = true;
        List<String> locNoWeighting = new ArrayList<>();
        for (StockOutParam.LocDetl locDetl : stockOutParamLocDetlSort) {
            if (Cools.isEmpty(locNoWeighting)){
                locNoWeighting.add(locDetl.getLocNo());
            }else {
                if (!Utils.getLocNoWeighting(locNoWeighting,locDetl.getLocNo())){
                    locNoWeighting.add(locDetl.getLocNo());
                    sign = true;
                }
            }
            if (sign){
                LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", locDetl.getLocNo()));
                //获取同一库位组的外侧库位号
                List<String> groupOuterSingleLoc = Utils.getGroupOuterSingleLoc(locDetl.getLocNo());
                if (locMast.getLocType2().equals((short)3)){
                    groupOuterSingleLoc = Utils.getGroupOuterSingleLocLowFrequency(locDetl.getLocNo());
                    sign = false;
                }
                for (String locNo : groupOuterSingleLoc) {
                    //每个库位的库位明细
                    if(locs.contains(locNo)) continue;
                    for (LocDetl detl : locDetlService.selectByLocNo(locNo)) {
                        if (!detl.getMatnr().equals(locDetl.getMatnr())) {
                            //不是相同物料
                            if (!sign){
                                locDetls.add(new StockOutParam.LocDetl(detl.getLocNo(), detl.getMatnr(), detl.getBatch(), detl.getAnfme()));
                            }
                            continue;
                        }
                        locDetls.add(new StockOutParam.LocDetl(detl.getLocNo(), detl.getMatnr(), detl.getBatch(), detl.getAnfme()));
                    }
                }
            }
            locDetls.add(locDetl);
        }
@@ -303,11 +317,16 @@
                if (null != one) locDetlDtos.add(new LocDetlDto(one, paramLocDetl.getCount()));
            }
        }
        for (LocDetlDto locDetlDto:locDetlDtos){
            if (locs.contains(locDetlDto.getLocDetl().getLocNo())){
                locDetlDto.setSign(true);
            }
        }
        if (!locDetlDtos.isEmpty()) {
            LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", locDetlDtos.get(0).getLocDetl().getLocNo()));
            if (locMast.getLocSts().equals("F") || locMast.getLocSts().equals("D") ){
                // 启动出库开始 101.出库
                stockOut(staNo, locDetlDtos, null, userId);
                stockOut2(staNo, locDetlDtos, null, userId);
            }else {
                throw new CoolException("所选库位存在状态不为F、D的库位,库位号:"+locMast.getLocNo()+" 、当前状态:"+locMast.getLocSts()+"-"+locMast.getLocSts$());
            }
@@ -499,6 +518,10 @@
            }
            List<String> outerLocs = Utils.getGroupOuterSingleLoc(locNo);
            LocMast locMast1 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", dto.getLocNo()));
            if (locMast1.getLocType2().equals((short)3)){
                outerLocs = Utils.getGroupOuterSingleLocLowFrequency(locMast1.getLocNo());
            }
            Double wrkPri = 15D;
            for (String outerLoc : outerLocs) {
                LocMast locMast = locMastService.selectById(outerLoc);
@@ -540,7 +563,8 @@
                    wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID
                    wrkMast.setIoType(101); // 入出库状态101全板出库
                    wrkPri += 2D;
                    wrkMast.setIoPri(wrkPri); // 优先级
                    wrkMast.setIoPri(Utils.getIoPri(locMast.getLocNo())); // 优先级
                    wrkMast.setOutMost(0);
                    wrkMast.setCrnNo(locMast.getCrnNo());
                    wrkMast.setSourceStaNo(staDesc.getCrnStn()); // 源站
@@ -618,6 +642,205 @@
                    }
                }
            }
            //-----------------2023.5.31上架区域版本兼容代码end-----------------------
            // 判断入出库类型:101.全板出库 or 103.拣料出库
            if (ioWorkType == null) {
                ioType = dto.isAll() ? 101 : 103;
            } else if (ioWorkType.equals(IoWorkType.CHECK_OUT)) {
                ioType = 107;
                // if (wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 107)) > 0) {
                //     throw new CoolException("只能存在一笔盘点任务");
                // }
            }
            assert ioType != null;
            // 获取库位
            LocMast locMast = locMastService.selectById(dto.getLocNo());
            //-----------------2023.6.2出库兼容代码-----------------------
            if (ioType!=107){
                List<LocDetl> locDetls = locDetlService.selectByLocNo(locMast.getLocNo());
                //if (locMast.getLocType2() == 1 && locDetls.size() > 1) {
                //    //单品区域出库物料大于1种,强制变成101全板出库
                //    ioType = 101;
                //    if (staNo.getDevNo()==300){
                //        staNo.setDevNo(200);
                //    }
                //}
                if (ioType == 101) {
                    if (staNo.getDevNo()==300){
                        if(locMast.getCrnNo() == 1) {
                            staNo.setDevNo(100);
                        } else {
                            staNo.setDevNo(200);
                        }
                    }
                } else {
                    staNo.setDevNo(basDevp);
                }
            }
            //-----------------2023.6.2出库兼容代码end-----------------------
            // 获取路径
            StaDesc staDesc = staDescService.queryCrnStn(ioType, locMast.getCrnNo(), staNo.getDevNo(), locMast.getRow1());
            if(staDesc == null){
                throw new CoolException("出库路径不存在");
            }
            // 生成工作号
            int workNo = commonService.getWorkNo(WorkNoType.getWorkNoType(ioType));
            // 生成工作档
            WrkMast wrkMast = new WrkMast();
            wrkMast.setWrkNo(workNo);
            wrkMast.setIoTime(now);
            wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID
            wrkMast.setIoType(ioType); // 入出库状态
            Double ioPri = wrkMastService.getIoPri(ioType, dto.getLocNo());
            wrkMast.setIoPri(15D); // 优先级:13
            wrkMast.setOutMost(locMastService.isOutMost(dto.getLocNo(), false) ? 1 : 0);
            wrkMast.setCrnNo(locMast.getCrnNo());
            wrkMast.setSourceStaNo(staDesc.getCrnStn()); // 源站
            wrkMast.setStaNo(staDesc.getStnNo()); // 目标站
            wrkMast.setSourceLocNo(dto.getLocNo()); // 源库位
            wrkMast.setFullPlt("Y"); // 满板:Y
            wrkMast.setPicking("N"); // 拣料
            wrkMast.setExitMk("N"); // 退出
            wrkMast.setEmptyMk("N"); // 空板
            wrkMast.setLinkMis("N");
            wrkMast.setBarcode(locMast.getBarcode());
            wrkMast.setAppeUser(userId); // 操作人员数据
            wrkMast.setAppeTime(now);
            wrkMast.setModiUser(userId);
            wrkMast.setModiTime(now);
            if (!wrkMastService.insert(wrkMast)) {
                throw new CoolException("保存工作档失败,出库库位号:" + dto.getLocNo());
            }
            // 生成工作档明细
            for (LocDetlDto detlDto : dto.getLocDetlDtos()) {
                if (detlDto.getCount() == null || detlDto.getCount() <= 0.0D) {
                    continue;
                }
                WrkDetl wrkDetl = new WrkDetl();
                wrkDetl.sync(detlDto.getLocDetl());
                wrkDetl.setOrderNo(""); // 手动出库不需要带出库存中的单据编号
                wrkDetl.setWrkNo(workNo);
                wrkDetl.setIoTime(now);
                Double anfme = ioType == 101 ? detlDto.getLocDetl().getAnfme() : detlDto.getCount();
                wrkDetl.setAnfme(anfme); // 数量
                wrkDetl.setAppeTime(now);
                wrkDetl.setAppeUser(userId);
                wrkDetl.setModiTime(now);
                wrkDetl.setModiUser(userId);
                wrkDetl.setSpecs(detlDto.getLocDetl().getSpecs());
                wrkDetl.setMatType(detlDto.getLocDetl().getMatType());
                wrkDetl.setZpallet(locMast.getBarcode());
                if (!wrkDetlService.insert(wrkDetl)) {
                    throw new CoolException("保存工作档明细失败");
                }
            }
            // 修改库位状态:   F.在库 ====>>> R.出库预约/P.拣料/盘点/并板出库中
            locMast = locMastService.selectById(dto.getLocNo());
            if (locMast.getLocSts().equals("F")) {
                locMast.setLocSts(ioType == 101 ? "R" : "P");
                locMast.setModiUser(userId);
                locMast.setModiTime(now);
                if (!locMastService.updateById(locMast)) {
                    throw new CoolException("预约库位状态失败,库位号:" + dto.getLocNo());
                }
            } else {
                throw new CoolException(dto.getLocNo() + "库位不是在库状态");
            }
//            locMastService.breakUp(dto.getLocNo(), excludeLocNos);
        }
    }
    @Override
    @Transactional
    public void stockOut2(BasDevp staNo, List<LocDetlDto> locDetlDtos, IoWorkType ioWorkType, Long userId) {
        Integer basDevp = staNo.getDevNo();
        Date now = new Date();
        // 合并同类项
        Set<String> locNos = new HashSet<>();
        List<OutLocDto> dtos = new ArrayList<>();
        for (LocDetlDto locDetlDto : locDetlDtos) {
            String locNo = locDetlDto.getLocDetl().getLocNo();
            if (locNos.contains(locNo)) {
                for (OutLocDto dto : dtos) {
                    if (dto.getLocNo().equals(locNo)) {
                        dto.getLocDetlDtos().add(locDetlDto);
                        break;
                    }
                }
            } else {
                locNos.add(locNo);
                dtos.add(new OutLocDto(locNo, locDetlDto));
            }
        }
        Integer ioType = null;
        // 生成工作档
        for (OutLocDto dto : dtos) {
            // 如果为深库位,且对应浅库位为X.禁用,则略过此库位
            if (Utils.isDeepLoc(slaveProperties, dto.getLocNo())) {
                String shallowLoc = Utils.getShallowLoc(slaveProperties, dto.getLocNo());
                if (locMastService.selectById(shallowLoc).getLocSts().equals("X")) {
                    continue;
                }
            }
            //-----------------2023.5.31上架区域版本兼容代码-----------------------
            //判断当前库位组是否均为同一种物料,如不是,则认定需要执行兼容代码
            //需要将待出库库位前侧库位(不包含最外侧高频库位)执行101全板出库
            String locNo = dto.getLocNo();
            String matnr = null;
            for (LocDetlDto locDetlDto : dto.getLocDetlDtos()) {
                LocDetl locDetl = locDetlDto.getLocDetl();
                if (locDetl.getLocNo().equals(locNo)) {
                    matnr = locDetl.getMatnr();
                }
            }
            List<String> outerLocs = new ArrayList<>();
            if (!dto.isSign()){
                outerLocs.add(dto.getLocNo());
            }
            Double wrkPri = 15D;
            for (String outerLoc : outerLocs) {
                if (!dto.isSign()) {
                    // 生成工作档明细
                    for (LocDetl locDetl : locDetlService.selectByLocNo(outerLoc)) {
                        Mat mat = matService.selectByMatnr(locDetl.getMatnr());
                        if (Cools.isEmpty(mat)) {
                            throw new CoolException(locDetl.getMatnr() + "商品档案不存在");
                        }
                        int zpallet = waitPakinService.selectCount(new EntityWrapper<WaitPakin>().eq("zpallet", locDetl.getZpallet()).ne("loc_no",locDetl.getLocNo()));
                        if (zpallet>0) {
                            throw new CoolException(locDetl.getZpallet() + "入库通知档中已存在");
                        }
                        WaitPakin waitPakin = new WaitPakin();
                        waitPakin.sync(mat);
                        waitPakin.setBatch("");
                        waitPakin.setZpallet(locDetl.getZpallet());   // 托盘码
                        waitPakin.setIoStatus("N");     // 入出状态
                        waitPakin.setAnfme(locDetl.getAnfme());  // 数量
                        waitPakin.setStatus("Y");    // 状态
                        waitPakin.setAppeUser(userId);
                        waitPakin.setAppeTime(now);
                        waitPakin.setModiUser(userId);
                        waitPakin.setModiTime(now);
                        waitPakin.setMemo(locDetl.getMemo());
                        waitPakin.setFrozen(0); // 是否冻结
                        waitPakin.setManu(locDetl.getManu());
                        waitPakin.setMatType(mat.getMatType());//物料类型
                        if (!waitPakinService.insert(waitPakin)) {
                            throw new CoolException("保存入库通知档失败");
                        }
                    }
                }
            }
            //-----------------2023.5.31上架区域版本兼容代码end-----------------------
@@ -899,6 +1122,25 @@
                        }
                        orderService.updateSettle(orderDetl.getOrderId(), 2L, userId);
                    }
                }
            }else {//自动组托
                WaitPakin waitPakin = new WaitPakin();
                waitPakin.sync(mat);
                waitPakin.setBatch(wrkDetl.getBatch());
                waitPakin.setZpallet(wrkDetl.getZpallet());   // 托盘码
                waitPakin.setIoStatus("N");     // 入出状态
                waitPakin.setAnfme(wrkDetl.getAnfme());  // 数量
                waitPakin.setStatus("Y");    // 状态
                waitPakin.setAppeUser(userId);
                waitPakin.setAppeTime(now);
                waitPakin.setModiUser(userId);
                waitPakin.setModiTime(now);
                waitPakin.setMemo(wrkDetl.getMemo());
                waitPakin.setFrozen(wrkDetl.getFrozen()); // 是否冻结
                waitPakin.setManu(wrkDetl.getManu());
                waitPakin.setMatType(mat.getMatType());//物料类型
                if (!waitPakinService.insert(waitPakin)) {
                    throw new CoolException("保存入库通知档失败");
                }
            }
        }
@@ -1398,7 +1640,7 @@
            } else if (wrkMast.getIoType() == 110) {
                locSts = "D";
                // 库位转移 ===>> D.空桶/空栈板
            } else if (wrkMast.getIoType() == 11) {
            } else if (wrkMast.getIoType() == 11 || wrkMast.getIoType() == 111) {
                if (wrkMast.getWrkSts() > 11){
                    throw new CoolException("移库任务已在执行中,不能取消");
                }
@@ -1495,8 +1737,7 @@
        if (!wrkMastRes || !locMastRes) {
            throw new CoolException("保存数据失败");
        }
        WaitPakin waitPakin = waitPakinService.selectOne(new EntityWrapper<WaitPakin>().eq("zpallet", wrkMast.getBarcode()));
        waitPakinService.delete(new EntityWrapper<>(waitPakin));
        waitPakinService.delete(new EntityWrapper<WaitPakin>().eq("zpallet", wrkMast.getBarcode()));
    }
    @Override