自动化立体仓库 - WMS系统
pang.jiabao
2024-06-25 e8727dc1615ab749a6bfbe54633f5f0fc28f370b
src/main/java/com/zy/asrs/service/impl/WorkServiceImpl.java
@@ -24,6 +24,7 @@
import com.zy.ints.service.IoCompleteService;
import com.zy.ints.service.WaitMatchkLogService;
import com.zy.ints.service.WaitMatchkService;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;
@@ -36,6 +37,7 @@
/**
 * Created by vincent on 2020/6/11
 */
@Slf4j
@Service
public class WorkServiceImpl implements WorkService {
    static int i =1;
@@ -123,7 +125,7 @@
        // 生成工作档明细
        List<MatCodeCountDto> matDtos = new ArrayList<>();
        param.getList().forEach(elem -> {
            matDtos.add(new MatCodeCountDto(elem.getMatNo(), elem.getCount()));
            matDtos.add(new MatCodeCountDto(elem.getMatNo(), elem.getSupplier(), elem.getCount(),elem.getMemo(),elem.getSource(),elem.getVendor()));
        });
        wrkDetlService.createWorkDetail(workNo, matDtos, param.getBarcode(), userId);
        // 更新源站点信息
@@ -221,18 +223,20 @@
            }
            int workNo = commonService.getWorkNo(rok);
            // 当深库位出库时,查找对应的浅库位是否也有出库任务,如果有,就增加其优先级
            boolean reduce = false;
            if (Utils.isDeepLoc(slaveProperties, dto.getLocNo())) {
                String shallowLoc = Utils.getShallowLoc(slaveProperties, dto.getLocNo());
                if (locNos.contains(shallowLoc)) {
                    reduce = true;
            if(locMast.getCrnNo().equals(1) && dto.getLocNo().substring(0,2).equals("01")) {//1号货架才判断
                // 当深库位出库时,查找对应的浅库位是否也有出库任务,如果有,就增加其优先级
                if (Utils.isDeepLoc(slaveProperties, dto.getLocNo())) {
                    String shallowLoc = Utils.getShallowLoc(slaveProperties, dto.getLocNo());
                    if (locNos.contains(shallowLoc)) {
                        reduce = true;
                    }
                }
            }
            // 深库位移库
            if (!reduce) {
                moveLocForDeepLoc(locMast.getCrnNo(), dto.getLocNo());
                // 深库位移库
                if (!reduce) {
                    moveLocForDeepLoc(locMast.getCrnNo(), dto.getLocNo());
                }
            }
            // 生成工作档
@@ -241,8 +245,9 @@
            wrkMast.setIoTime(new Date());
            wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID
            wrkMast.setIoType(ioType); // 入出库状态
            wrkMast.setIoPri(13D); // 优先级:13
            wrkMast.setIoPri(reduce?13D:15D); // 优先级:13
            wrkMast.setCrnNo(locMast.getCrnNo());
            wrkMast.setBarcode(locMast.getBarcode());
            wrkMast.setSourceStaNo(staDesc.getCrnStn()); // 源站
            wrkMast.setStaNo(staDesc.getStnNo()); // 目标站
            wrkMast.setSourceLocNo(dto.getLocNo()); // 源库位
@@ -260,6 +265,10 @@
            }
            // 生成工作档明细
            for (LocDetlDto detlDto : dto.getLocDetlDtos()) {
                MatCode matCode = matCodeService.selectById(detlDto.getLocDetl().getMatNo());
                if(Cools.isEmpty(matCode)){
                    throw new CoolException("产品编码在基础数据中不存在,请确认");
                }
                // 出库时,数量为0的直接忽略
                if (detlDto.getCount()==null || detlDto.getCount() <= 0.0D) {continue;}
                WrkDetl wrkDetl = new WrkDetl();
@@ -272,6 +281,18 @@
                wrkDetl.setAppeUser(userId);
                wrkDetl.setModiTime(new Date());
                wrkDetl.setModiUser(userId);
//                wrkDetl.setMemo(detlDto.getLocDetl().getMemo());
                wrkDetl.setMemo(String.valueOf(detlDto.getLocDetl().getQty())); // 总数量,led显示用
                wrkDetl.setQtyBox(matCode.getStr6()!=null ? matCode.getStr6() : 0);
                wrkDetl.setWeight(matCode.getWeight()!=null ? matCode.getWeight() : 0);
                wrkDetl.setAllWeight(matCode.getWeight()!=null ? qty*matCode.getWeight()+30 : 0);
                wrkDetl.setAllQty(matCode.getStr6()!=null ? qty*matCode.getStr6() : 0);
                wrkDetl.setVendor(detlDto.getLocDetl().getVendor());
                wrkDetl.setSource(detlDto.getLocDetl().getSource());
                wrkDetl.setSupplier(detlDto.getLocDetl().getSupplier());
                wrkDetl.setStr5(matCode.getStr5());
                wrkDetl.setStr4(matCode.getStr4());
                wrkDetl.setStr3(matCode.getStr3());
                if (!wrkDetlService.insert(wrkDetl)) {
                    throw new CoolException("保存工作档明细失败");
                }
@@ -403,10 +424,36 @@
        for (String locNo : param.getLocNos()) {
            // 获取工作号
            int workNo = commonService.getWorkNo(1);
            //2022-06-16 ADD, 出库库位如果是深库位1号货架,且对应浅库位也为D时,先出浅库位
            if(Utils.isDeepLoc(slaveProperties, locNo)){
                String shallow = Utils.getShallowLoc(slaveProperties,locNo);
                LocMast shallowLoc = locMastService.selectById(shallow);
                if(!Cools.isEmpty(shallowLoc) && shallowLoc.getLocSts().equals("D")){
                    locNo = shallowLoc.getLocNo();
                }
            }
            // 获取库位
            LocMast locMast = locMastService.selectById(locNo);
            if (Cools.isEmpty(locMast)) {
                throw new CoolException(locNo+"库位不存在");
            }
            boolean reduce = false;
            if(locMast.getCrnNo().equals(1) && locNo.substring(0,2).equals("01")) {//1号货架才判断
                // 当深库位出库时,查找对应的浅库位是否也有出库任务,如果有,就增加其优先级
                if (Utils.isDeepLoc(slaveProperties, locNo)) {
                    String shallowLoc = Utils.getShallowLoc(slaveProperties, locNo);
                    if (param.getLocNos().contains(shallowLoc)) {
                        reduce = true;
                    }
                }
                // 深库位移库
                if (!reduce) {
                    moveLocForDeepLoc(locMast.getCrnNo(), locNo);
                }
            }
            // 获取源站
@@ -425,7 +472,7 @@
            wrkMast.setIoTime(new Date());
            wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID
            wrkMast.setIoType(110); // 入出库状态: 110.空板出库
            wrkMast.setIoPri(10D);
            wrkMast.setIoPri(reduce?13D:15D);
            wrkMast.setSourceStaNo(sourceStaNo); // 源站
            wrkMast.setStaNo(param.getOutSite()); // 目标站
            wrkMast.setCrnNo(locMast.getCrnNo());
@@ -469,6 +516,7 @@
                LocDetl sqlParam = new LocDetl();
                sqlParam.setLocNo(paramLocDetl.getLocNo());
                sqlParam.setMatNo(paramLocDetl.getMatNo());
                sqlParam.setSupplier(paramLocDetl.getSupplier());
                LocDetl one = locDetlService.selectOne(new EntityWrapper<>(sqlParam));
                if (null != one) locDetlDtos.add(new LocDetlDto(one, one.getQty()));
            }
@@ -483,6 +531,7 @@
    @Override
    @Transactional
    //移库
    public void locMove(String sourceLocNo, String locNo, Long userId) {
        LocMast sourceLoc = locMastService.selectById(sourceLocNo);
        if (Cools.isEmpty(sourceLoc)){
@@ -497,10 +546,23 @@
        }
        // 获取工作号
        int workNo = commonService.getWorkNo(DEFAULT_WORK_NO_TYPE);
        if(loc.getCrnNo().equals(1) && sourceLocNo.substring(0,2).equals("01")) {//1号货架才判断
            // 当深库位出库时,查找对应的浅库位是否也有出库任务,如果有,就增加其优先级
            if (Utils.isDeepLoc(slaveProperties, sourceLocNo)) {
                String shallowLoc = Utils.getShallowLoc(slaveProperties, sourceLocNo);
                LocMast locShallow = locMastService.selectById(shallowLoc);
                if(!Cools.isEmpty(locShallow) && (locShallow.getLocSts().equals("F") || locShallow.getLocSts().equals("D"))){
                    moveLocForDeepLoc(loc.getCrnNo(), sourceLocNo);
                }
            }
        }
        Date now = new Date();
        // 保存工作档
        WrkMast wrkMast = new WrkMast();
        wrkMast.setWrkNo(workNo);
        wrkMast.setIoTime(new Date());
        wrkMast.setIoTime(now);
        wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID
        wrkMast.setIoType(11); // 入出库状态: 11.库格移载
        wrkMast.setIoPri(10D);
@@ -514,9 +576,9 @@
        wrkMast.setBarcode(sourceLoc.getBarcode()); // 托盘码
        wrkMast.setLinkMis("N");
        wrkMast.setAppeUser(userId);
        wrkMast.setAppeTime(new Date());
        wrkMast.setAppeTime(now);
        wrkMast.setModiUser(userId);
        wrkMast.setModiTime(new Date());
        wrkMast.setModiTime(now);
        boolean res = wrkMastService.insert(wrkMast);
        if (!res) {
            throw new CoolException("保存工作档失败");
@@ -526,12 +588,12 @@
        for (LocDetl locDetl : locDetls) {
            WrkDetl wrkDetl = new WrkDetl();
            wrkDetl.setWrkNo(workNo);
            wrkDetl.setIoTime(new Date());
            wrkDetl.setIoTime(now);
            wrkDetl.setQty(locDetl.getQty());
            VersionUtils.setWrkDetl(wrkDetl, locDetl); // 版本控制
            wrkDetl.setAppeTime(new Date());
            wrkDetl.setAppeTime(now);
            wrkDetl.setAppeUser(userId);
            wrkDetl.setModiTime(new Date());
            wrkDetl.setModiTime(now);
            wrkDetl.setModiUser(userId);
            if (!wrkDetlService.insert(wrkDetl)) {
                throw new CoolException("保存工作档明细失败");
@@ -541,7 +603,7 @@
        if (sourceLoc.getLocSts().equals("D") || sourceLoc.getLocSts().equals("F")) {
            sourceLoc.setLocSts("R"); // R.出库预约
            sourceLoc.setModiUser(userId);
            sourceLoc.setModiTime(new Date());
            sourceLoc.setModiTime(now);
            if (!locMastService.updateById(sourceLoc)){
                throw new CoolException("更新源库位状态失败");
            }
@@ -551,7 +613,7 @@
        // 修改目标库位状态
        if (loc.getLocSts().equals("O")) {
            loc.setLocSts("S"); // S.入库预约
            loc.setModiTime(new Date());
            loc.setModiTime(now);
            loc.setModiUser(userId);
            if (!locMastService.updateById(loc)) {
                throw new CoolException("更新目标库位状态失败");
@@ -617,6 +679,7 @@
            LocDetl sqlParam = new LocDetl();
            sqlParam.setLocNo(locMast.getLocNo());
            sqlParam.setMatNo(adjust.getMatNo());
            sqlParam.setSupplier(adjust.getSupplier());
            LocDetl one = locDetlService.selectOne(new EntityWrapper<>(sqlParam));
            // 保存新库存明细
            if (Cools.isEmpty(one)) {
@@ -628,11 +691,29 @@
                locDetl.setLocNo(locMast.getLocNo());
                locDetl.setQty(adjust.getCount()); // 数量
                VersionUtils.setLocDetl(locDetl, matCode); // 版本控制
                if (Cools.isEmpty(adjust.getSupplier())){
                    SimpleDateFormat sdf = new SimpleDateFormat("yyyyMMdd");
                    locDetl.setSupplier(sdf.format(new Date()));
                }else {
                    locDetl.setSupplier(adjust.getSupplier());
                }
                locDetl.setModiUser(userId); // 操作人员信息
                locDetl.setModiTime(new Date());
                locDetl.setAppeUser(userId);
                locDetl.setAppeTime(new Date());
                locDetl.setZpallet(param.getZpallet());//托盘号
                locDetl.setVendor(adjust.getVendor());
                locDetl.setSource(adjust.getSource());
                locDetl.setSupplier(adjust.getSupplier());
                locDetl.setQtyBox(matCode.getStr6());
                locDetl.setAllQty(matCode.getStr6()*adjust.getCount());
                locDetl.setAllWeight(matCode.getWeight()*adjust.getCount()+30);
                locDetl.setStr3(matCode.getStr3());
                locDetl.setStr4(matCode.getStr4());
                locDetl.setStr5(matCode.getStr5());
                if (!locDetlService.insert(locDetl)) {
                    throw new CoolException("保存库存明细失败");
                }
@@ -653,13 +734,25 @@
                            throw new CoolException("清除库存明细失败");
                        }
                    } else {
                        MatCode matCode = matCodeService.selectById(adjust.getMatNo());
                        LocDetl sqlParam1 = new LocDetl();
                        sqlParam1.setQty(adjust.getCount());
                        sqlParam1.setSupplier(adjust.getSupplier());
                        sqlParam1.setModiTime(new Date());
                        sqlParam1.setModiUser(userId);
                        sqlParam1.setVendor(adjust.getVendor());
                        sqlParam1.setSource(adjust.getSource());
                        sqlParam1.setSupplier(adjust.getSupplier());
                        sqlParam1.setQtyBox(matCode.getStr6());
                        sqlParam1.setAllQty(matCode.getStr6()*adjust.getCount());
                        sqlParam1.setAllWeight(matCode.getWeight()*adjust.getCount()+30);
                        sqlParam1.setStr5(matCode.getStr5());
                        sqlParam1.setStr4(matCode.getStr4());
                        sqlParam1.setStr3(matCode.getStr3());
                        if (!locDetlService.update(sqlParam1, new EntityWrapper<LocDetl>()
                                .eq("loc_no", locMast.getLocNo())
                                .eq("mat_no", adjust.getMatNo()))) {
                                .eq("mat_no", adjust.getMatNo())
                                .eq("supplier",adjust.getSupplier()))) {
                            throw new CoolException("修改库存明细失败");
                        }
                    }
@@ -724,7 +817,11 @@
                locSts = "D";
            // 库位转移 ===>> D.空桶/空栈板
            } else if (wrkMast.getIoType() == 11) {
                locSts = "F";
                if(wrkMast.getEmptyMk().equals("Y")){
                    locSts = "D";
                }else {
                    locSts = "F";
                }
                // 库位转移:目标库位
                LocMast locMast = locMastService.selectById(wrkMast.getLocNo());
                if (Cools.isEmpty(locMast)) {
@@ -754,7 +851,7 @@
        if (wrkMast.getIoType() != 10 && wrkMast.getIoType() != 110) {
            // 保存工作明细档历史档
            if (!wrkDetlLogService.save(wrkMast.getWrkNo())) {
            if (!wrkMast.getEmptyMk().equals("Y") && !wrkDetlLogService.save(wrkMast.getWrkNo())) {
                throw new CoolException("保存工作明细历史档失败, workNo = " + wrkMast.getWrkNo());
            }
            // 删除工作档明细
@@ -797,10 +894,33 @@
        if (!wrkMastLogService.save(wrkMast.getWrkNo())) {
            throw new CoolException("保存工作主档历史档失败");
        }
        // 拣、盘、并 作业站转换
        int stnNo = 0;
        if (wrkMast.getIoType() == 103) { // 拣料出库
            if(wrkMast.getCrnNo() == 1) {
                stnNo = 104;
            }else if(wrkMast.getCrnNo() == 2) {
                stnNo =204;
            }else if(wrkMast.getCrnNo() == 3) {
                stnNo = 304;
            }
        } else if(wrkMast.getIoType() == 107){ //盘点出库
            if(wrkMast.getCrnNo() == 1) {
                stnNo = 101;
            }else if(wrkMast.getCrnNo() == 2) {
                stnNo =201;
            }else if(wrkMast.getCrnNo() == 3) {
                stnNo = 301;
            }
        }
        if (stnNo == 0) {
            log.error("{}号任务数据异常!", wrkMast.getWrkNo());
            throw new CoolException("再入库站点有误");
        }
        // 获取目标站
        Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                .eq("type_no", wrkMast.getIoType() - 50)
                .eq("stn_no", wrkMast.getStaNo()) // 作业站点 = 拣料出库的目标站
                .eq("stn_no", stnNo) // 作业站点 = 拣料出库的目标站
                .eq("crn_no", wrkMast.getCrnNo()); // 堆垛机号
        StaDesc staDesc = staDescService.selectOne(wrapper);
        if (Cools.isEmpty(staDesc)) {
@@ -858,14 +978,14 @@
                LocMast loc = null;
                for (Integer row : rows) {
                    if (Utils.isDeepLoc(slaveProperties, row)) {
                        loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType1());
                        loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType1(),shallowLoc.getLocType2(),shallowLoc.getLocType3());
                        if (null != loc) { break; }
                    }
                }
                if (null == loc) {
                    for (Integer row : rows) {
                        if (Utils.isShallowLoc(slaveProperties, row)) {
                            loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType1());
                            loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType1(),shallowLoc.getLocType2(),shallowLoc.getLocType3());
                            if (null != loc) { break; }
                        }
                    }