标准wms2.0

zhang

2 天以前 e62569856fdfb0c7c31ee88cf96628af08eabf85

 src/main/java/com/zy/asrs/service/impl/MobileServiceImpl.java

@@ -13,7 +13,6 @@
import com.zy.asrs.mapper.ManLocDetlMapper;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.MatUtils;
import com.zy.asrs.utils.OrderInAndOutUtil;
import com.zy.common.constant.MesConstant;
import com.zy.common.entity.Parameter;
import com.zy.common.model.DetlDto;
@@ -28,6 +27,8 @@
import org.springframework.transaction.annotation.Transactional;

import javax.annotation.Resource;
import java.math.BigDecimal;
import java.math.RoundingMode;
import java.util.*;
import java.util.stream.Collectors;

@@ -43,10 +44,7 @@
    private MatService matService;
    @Autowired
    private WaitPakinService waitPakinService;
    @Autowired
    private OrderService orderService;
    @Autowired
    private OrderDetlService orderDetlService;

    @Autowired
    private BasDevpService basDevpService;
    @Autowired
@@ -107,6 +105,10 @@

    @Autowired
    private TaskDetlService taskDetlService;
    @Autowired
    private BasStationService basStationService;
    @Autowired
    private BasContainerService basContainerService;

    @Override
    @Transactional
@@ -357,7 +359,7 @@
                    continue;
                }
                if (orderPakout.getSettle() == 1) {
                    OrderInAndOutUtil.updateOrder(false, orderPakout.getId(), 2L, 9527L);
                    orderPakoutService.updateSettle(orderPakout.getId(), 2L, 9527L);
                }
                OrderDetlPakout orderDetlPakout = orderDetlPakoutService.selectItem(orderPakout.getId(), combMat.getMatnr(), combMat.getBatch(),
                        combMat.getBrand(), combMat.getStandby1(), combMat.getStandby2(), combMat.getStandby3(), combMat.getBoxType1(), combMat.getBoxType2(), combMat.getBoxType3());
@@ -507,18 +509,18 @@
            typeList.add(docType.getDocId());
        }

        Wrapper<Order> wrapper = new EntityWrapper<>();
        Wrapper<OrderPakin> wrapper = new EntityWrapper<>();
        wrapper.eq("status", 1);
        wrapper.in("doc_type", typeList);
        List<Order> orders = orderService.selectList(wrapper);
        List<OrderPakin> orders = orderPakinService.selectList(wrapper);

        ArrayList<Long> orderIds = new ArrayList<>();
        for (Order order : orders) {
        for (OrderPakin order : orders) {
            orderIds.add(order.getId());
        }

        //搜索明细
        Wrapper<OrderDetl> wrapper1 = new EntityWrapper<>();
        Wrapper<OrderDetlPakin> wrapper1 = new EntityWrapper<>();
        wrapper1.eq("status", 1);
        wrapper1.in("order_id", orderIds);
        wrapper1.orderBy("create_time", false);
@@ -528,10 +530,10 @@
        if (!Cools.isEmpty(orderNo)) {
            wrapper1.like("order_no", orderNo);
        }
        List<OrderDetl> list = orderDetlService.selectList(wrapper1);
        List<OrderDetlPakin> list = orderDetlPakinService.selectList(wrapper1);

        ArrayList<PickMatParam> maps = new ArrayList<>();
        for (OrderDetl orderDetl : list) {
        for (OrderDetlPakin orderDetl : list) {
            //剩余可用数量
            double count = orderDetl.getAnfme() - orderDetl.getWorkQty();
            if (count <= 0) {
@@ -578,7 +580,6 @@
        }

        Date now = new Date();

        // 无单组托
        if (Cools.isEmpty(param.getOrderNo())) {
            // 生成入库通知档
@@ -595,19 +596,21 @@
                }
            });


            for (DetlDto detlDto : detlDtos) {
                Mat mat = matService.selectByMatnr(detlDto.getMatnr());
                if (Cools.isEmpty(mat)) {
                    throw new CoolException(detlDto.getMatnr() + "商品档案不存在");
                }
                if (mat.getUpQty().compareTo(detlDto.getAnfme()) < 0) {
                    throw new CoolException("物料：" + detlDto.getMatnr() + "单次最大组托上限为：" + mat.getUpQty());
                }
                WaitPakin waitPakin = new WaitPakin();
                BeanUtils.copyProperties(mat, waitPakin);
                waitPakin.setBatch(detlDto.getBatch());
                waitPakin.setZpallet(param.getBarcode());   // 托盘码
                waitPakin.setIoStatus("N");     // 入出状态
                waitPakin.setAnfme(detlDto.getAnfme());  // 数量
                waitPakin.setStatus("Y");    // 状态
                waitPakin.setZpallet(param.getBarcode());
                waitPakin.setIoStatus("N");
                waitPakin.setAnfme(detlDto.getAnfme());
                waitPakin.setStatus("Y");
                waitPakin.setAppeUser(userId);
                waitPakin.setAppeTime(now);
                waitPakin.setModiUser(userId);
@@ -618,17 +621,14 @@
            }
            // 关联组托
        } else {
//            Order order = orderService.selectByNo(param.getOrderNo());
            // 生成入库通知档
            List<DetlDto> detlDtos = new ArrayList<>();
            param.getCombMats().forEach(elem -> {
                Order order = OrderInAndOutUtil.selectByNo(Boolean.TRUE, elem.getOrderNo());
                OrderPakin order = orderPakinService.selectByNo(elem.getOrderNo());
                if (Cools.isEmpty(order) || order.getSettle() > 2) {
                    throw new CoolException("单据编号已过期");
                }
                // 订单明细数量校验
//                OrderDetl orderDetl = OrderInAndOutUtil.selectItem(Boolean.TRUE, order.getId(), elem.getMatnr(), elem.getBatch(), elem.getBrand(), elem.getStandby1(), elem.getStandby2(), elem.getStandby3(),
//                        elem.getBoxType1(), elem.getBoxType2(), elem.getBoxType3());
                OrderDetlPakin detls = orderDetlPakinService.selectOne(new EntityWrapper<OrderDetlPakin>()
                        .eq("order_id", order.getId())
                        .eq("matnr", elem.getMatnr()));
@@ -640,7 +640,7 @@
                if (elem.getAnfme() > detls.getEnableQty()) {
                    throw new CoolException(detls.getMatnr() + "入库数量不合法");
                }
                OrderInAndOutUtil.increaseWorkQty(Boolean.TRUE, order.getId(), elem.getMatnr(), elem.getBatch(), elem.getBrand(), elem.getStandby1(), elem.getStandby2(), elem.getStandby3(),
                orderDetlPakinService.increaseWorkQty(order.getId(), elem.getMatnr(), elem.getBatch(), elem.getBrand(), elem.getStandby1(), elem.getStandby2(), elem.getStandby3(),
                        elem.getBoxType1(), elem.getBoxType2(), elem.getBoxType3(), elem.getAnfme());
                DetlDto detlDto = new DetlDto(elem.getMatnr(), elem.getBatch(), elem.getBrand(), elem.getStandby1(), elem.getStandby2(), elem.getStandby3(),
                        elem.getBoxType1(), elem.getBoxType2(), elem.getBoxType3(), elem.getAnfme());
@@ -654,11 +654,40 @@
                    detlDtos.add(detlDto);
                }
            });

            BasContainer container = basContainerService.selectOne(new EntityWrapper<BasContainer>().eq("barcode", param.getBarcode()));
            if (Objects.isNull(container)) {
                throw new CoolException("数据错误：容器码不存在！！");
            }
            if (container.getMixMax() < detlDtos.size()) {
                throw new CoolException("超出容器最大混装数量，当前容器最大数量为：" + container.getMixMax() + "!!");
            }
            Set<String> matnrs = detlDtos.stream().map(DetlDto::getMatnr).collect(Collectors.toSet());
            List<Mat> mats = matService.selectList(new EntityWrapper<Mat>().in("matnr", matnrs));
            Set<Long> tagIds = mats.stream().map(Mat::getTagId).collect(Collectors.toSet());
            if (tagIds.size() > 1) {
                throw new CoolException("组托物料类型不一致，只有相同的物料分类才可以组托！！");
            }
            //还可以放入多少种物料
            Integer suplus = container.getMixMax();
            for (DetlDto detlDto : detlDtos) {
                Mat mat = matService.selectByMatnr(detlDto.getMatnr());
                if (Cools.isEmpty(mat)) {
                    throw new CoolException(detlDto.getMatnr() + "商品档案不存在");
                }
                //最多可放数量
                Double singleMax = mat.getUpQty() * suplus;
                if (singleMax.compareTo(detlDto.getAnfme()) < 0) {
                    throw new CoolException("物料：" + detlDto.getMatnr() + "单次组托上限为：" + mat.getUpQty() + ",当前总量超出托盘装载上限!!");
                }
                BigDecimal decimal = new BigDecimal(detlDto.getAnfme() / mat.getUpQty());
                //当前物料需要占用料箱格数
                Integer curr = decimal.setScale(0, RoundingMode.CEILING).intValue();
                suplus = suplus - curr;
                if (suplus < 0) {
                    throw new CoolException("物料：" + detlDto.getMatnr() + ", 超出当前托盘装载上限！！");
                }

                WaitPakin waitPakin = new WaitPakin();
                BeanUtils.copyProperties(mat, waitPakin);
//                waitPakin.sync(mat);
@@ -680,8 +709,8 @@

            Set<String> stringSet = param.getCombMats().stream().map(CombParam.CombMat::getOrderNo).collect(Collectors.toSet());
            stringSet.forEach(orderNo -> {
                Order order = OrderInAndOutUtil.selectByNo(Boolean.TRUE, orderNo);
                OrderInAndOutUtil.updateOrder(Boolean.TRUE, order.getId(), 2L, userId);
                OrderPakin order = orderPakinService.selectByNo(orderNo);
                orderPakinService.updateSettle(order.getId(), 2L, userId);
            });
        }

@@ -930,34 +959,28 @@
            openParam.setOrderType("打包入库单");
            openParam.setOrderDetails(detlDtos);
            openService.pakinOrderCreate(openParam);
//            Order order = orderService.selectByNo(orderNo);
            Order order = OrderInAndOutUtil.selectByNo(Boolean.TRUE, param.getOrderNo());
            OrderPakin order = orderPakinService.selectByNo(param.getOrderNo());

            if (null == order) {
                throw new CoolException("生成单据失败");
            }
//            if (!orderService.updateSettle(order.getId(), 2L, userId)) {
//                throw new CoolException("修改单据状态失败");
//            }
            OrderInAndOutUtil.updateOrder(Boolean.TRUE, order.getId(), 2L, userId);

            if (!orderPakinService.updateSettle(order.getId(), 2L, userId)) {
                throw new CoolException("修改单据状态失败");
            }
            // 生成入库通知档
            for (DetlDto detlDto : detlDtos) {

                // 修改作业数量 ----------------------------------------
                // 订单明细数量校验
//                OrderDetl orderDetl = orderDetlService.selectItem(order.getId(), detlDto.getMatnr(), detlDto.getBatch());
                OrderDetl orderDetl = OrderInAndOutUtil.selectItem(Boolean.TRUE, order.getId(), detlDto.getMatnr(), detlDto.getBatch(), detlDto.getBrand(), detlDto.getStandby1(), detlDto.getStandby2(), detlDto.getStandby3()
                OrderDetlPakin orderDetlPakin = orderDetlPakinService.selectItem(order.getId(), detlDto.getMatnr(), detlDto.getBatch(), detlDto.getBrand(), detlDto.getStandby1(), detlDto.getStandby2(), detlDto.getStandby3()
                        , detlDto.getBoxType1(), detlDto.getBoxType2(), detlDto.getBoxType3());
                if (detlDto.getAnfme() > orderDetl.getEnableQty()) {
                    throw new CoolException(orderDetl.getMatnr() + "入库数量不合法");
                if (detlDto.getAnfme() > orderDetlPakin.getEnableQty()) {
                    throw new CoolException(orderDetlPakin.getMatnr() + "入库数量不合法");
                }
                // 修改订单作业数量
//                if (!orderDetlService.increaseWorkQty(order.getId(), detlDto.getMatnr(), detlDto.getBatch(), detlDto.getAnfme())) {
//                    throw new CoolException("修改单据作业数量失败");
//                }
                OrderInAndOutUtil.increaseWorkQty(Boolean.TRUE, order.getId(), detlDto.getMatnr(), detlDto.getBatch(), detlDto.getBrand(), detlDto.getStandby1(), detlDto.getStandby2(), detlDto.getStandby3()
                        , detlDto.getBoxType1(), detlDto.getBoxType2(), detlDto.getBoxType3(), detlDto.getAnfme());
                if (!orderDetlPakinService.increaseWorkQty(order.getId(), detlDto.getMatnr(), detlDto.getBatch(), detlDto.getBrand(), detlDto.getStandby1(), detlDto.getStandby2(), detlDto.getStandby3()
                        , detlDto.getBoxType1(), detlDto.getBoxType2(), detlDto.getBoxType3(), detlDto.getAnfme())) {
                    throw new CoolException("修改单据作业数量失败");
                }
                // 保存入库通知档
                Mat mat = matService.selectByMatnr(detlDto.getMatnr());
                if (Cools.isEmpty(mat)) {
@@ -999,17 +1022,15 @@

        BasDevp sta = basDevpService.checkSiteStatus(staNo);
        //根据订单号生成出库任务工作档
        Order order = OrderInAndOutUtil.selectByNo(Boolean.FALSE, orderNo);
//        Order order = orderService.selectOne(new EntityWrapper<Order>().eq("order_no", orderNo));
        OrderPakout order = orderPakoutService.selectOne(new EntityWrapper<OrderPakout>().eq("order_no", orderNo));
        if (order.getSettle() != 1 && order.getSettle() != 2) {
            throw new CoolException("该订单已处理");
        }

//        List<OrderDetl> orderDetls = orderDetlService.selectList(new EntityWrapper<OrderDetl>().eq("order_no", orderNo));
        List<OrderDetl> orderDetls = OrderInAndOutUtil.selectByOrderId(Boolean.FALSE, order.getId());
        List<OrderDetlPakout> orderDetls = orderDetlPakoutService.selectByOrderId(order.getId());

        Date now = new Date();
        for (OrderDetl orderDetl : orderDetls) {
        for (OrderDetlPakout orderDetl : orderDetls) {
            //查询所有库位状态为F的库位信息
            List<LocDetl> locDetls = locDetlService.queryStock(orderDetl.getMatnr(), orderDetl.getBatch(), null, null);
            if (locDetls.size() == 0) {
@@ -1042,10 +1063,9 @@
                order.setSettle(2L);
                order.setUpdateBy(userId);
                order.setUpdateTime(now);
//                if(!orderService.update(order, new EntityWrapper<Order>().eq("order_no", orderNo))){
//                    throw new CoolException("更新订单状态失败");
//                }
                OrderInAndOutUtil.updateOrder(order.getPakinPakoutStatus$(), order.getId(), 2L, userId);
                if (!orderPakoutService.update(order, new EntityWrapper<OrderPakout>().eq("order_no", orderNo))) {
                    throw new CoolException("更新订单状态失败");
                }
                orderDetl.setWorkQty(orderDetl.getWorkQty() + curOutQty);
                orderDetl.setUpdateBy(userId);
                orderDetl.setUpdateTime(now);
@@ -1054,10 +1074,9 @@
                if (!Cools.isEmpty(orderDetl.getBatch())) {
                    wrapper.eq("batch", orderDetl.getBatch());
                }
//                if(!orderDetlService.update(orderDetl, wrapper)){
//                    throw new CoolException("更新订单明细失败");
//                }
                OrderInAndOutUtil.updateOrderDetl(order.getPakinPakoutStatus$(), order, orderDetl);
                if (!orderDetlPakoutService.update(orderDetl, wrapper)) {
                    throw new CoolException("更新订单明细失败");
                }

            }

@@ -1066,7 +1085,7 @@

    @Override
    @Transactional
    public void stockOut(OrderDetl orderDetl, BasDevp staNo, LocDetl locDetl,
    public void stockOut(OrderDetlPakout orderDetl, BasDevp staNo, LocDetl locDetl,
                         Double curOutQty, Integer ioType, Long userId, Date now) {
        // 获取库位
        LocMast locMast = locMastService.selectById(locDetl.getLocNo());
@@ -1209,6 +1228,117 @@

    /**
     * @author Ryan
     * @date 2025/9/24
     * @description: AGV呼叫搬运
     * @version 1.0
     */
    @Override
    public R OutCallAgv(AgvCallParams params, Long userId) {
        LocCache locCaches = locCacheService.selectOne(new EntityWrapper<LocCache>()
                .eq("loc_sts", LocStsType.LOC_STS_TYPE_F.type)
                .eq("frozen", 0)
                .orderDesc(Arrays.asList("sort", "first_time"))
                .last("OFFSET 0 ROWS FETCH NEXT 1 ROWS ONLY"));
        if (Objects.isNull(locCaches)) {
            throw new CoolException("暂无满足需求库位！");
        }
        BasStation station = basStationService.selectOne(new EntityWrapper<BasStation>()
                .eq("loc_sts", LocStsType.LOC_STS_TYPE_O.type)
                .eq("dev_no", params.getTarSite()));
        if (Objects.isNull(station)) {
            throw new CoolException("站点正在执行任务！！");
        }

        generateOutTask(station, locCaches, userId);

        return R.ok();
    }

    /**
     * @author Ryan
     * @date 2025/9/25
     * @description: 呼叫AGV生成出库任务
     * @version 1.0
     */
    @Transactional(rollbackFor = Exception.class)
    public void generateOutTask(BasStation station, LocCache loc, Long userId) {
        // 获取工作号
        int workNo = commonService.getWorkNo(WorkNoType.PICK.type);
        // 保存工作档
        Task task = new Task();
        task.setWrkNo(workNo)
                .setIoTime(new Date())
                .setWrkSts(11L) // 工作状态：11.生成出库ID
                .setIoType(101) // 入出库状态： 11.库格移载
                .setTaskType("agv")
                .setIoPri(10D)
                .setFullPlt("Y") // 满板：Y
                .setPicking("N") // 拣料
                .setExitMk("N")// 退出
                .setStaNo(station.getDevNo())
                .setSourceLocNo(loc.getLocNo())
                .setEmptyMk(loc.getLocSts().equals("D") ? "Y" : "N")// 空板
                .setBarcode(loc.getBarcode())// 托盘码
                .setLinkMis("N")
                .setAppeUser(userId)
                .setAppeTime(new Date())
                .setModiUser(userId)
                .setModiTime(new Date());
        if (!taskService.insert(task)) {
            throw new CoolException("保存工作档失败");
        }
        List<LocDetl> detls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_id", loc.getId()));
        if (Objects.isNull(detls) || detls.isEmpty()) {
            throw new CoolException("数据错误：库位明细为空！！");
        }
        List<TaskDetl> taskDetls = new ArrayList<>();
        detls.forEach(pakin -> {
            TaskDetl wrkDetl = new TaskDetl();
            BeanUtils.copyProperties(pakin, wrkDetl);
            wrkDetl.setWrkNo(workNo)
                    .setIoTime(new Date())
                    .setOrderNo(pakin.getOrderNo())
                    .setAnfme(pakin.getAnfme())
                    .setZpallet(pakin.getZpallet())
                    .setBatch(pakin.getBatch())
                    .setMatnr(pakin.getMatnr())
                    .setMaktx(pakin.getMaktx())
                    .setAppeUser(userId)
                    .setUnit(pakin.getUnit())
                    .setModel(pakin.getModel())
                    .setAppeTime(new Date())
                    .setModiUser(userId);
            taskDetls.add(wrkDetl);
        });

        //保存工作档明细
        if (!taskDetlService.insertBatch(taskDetls)) {
            throw new CoolException("保存工作档明细失败");
        }

        loc.setLocSts(LocStsType.LOC_STS_TYPE_R.type);
        loc.setModiUser(userId);
        loc.setModiTime(new Date());

        if (!locCacheService.updateById(loc)) {
            throw new CoolException("更新库位状态信息！！");
        }

        // 修改目标站点信息
        if (station.getLocSts().equals("O")) {
            station.setLocSts("S"); // S.入库预约
            station.setModiTime(new Date());
            station.setModiUser(userId);
            if (!basStationService.updateById(station)) {
                throw new CoolException("更新目标库位状态失败");
            }
        } else {
            throw new CoolException("移转失败，目标库位状态：" + station.getLocSts());
        }
    }

    /**
     * @author Ryan
     * @date 2025/9/22
     * @description: 生成AGV搬运任务
     * @version 1.0
@@ -1225,8 +1355,8 @@
        Task task = new Task();
        task.setWrkNo(workNo)
                .setIoTime(new Date())
                .setWrkSts(11L) // 工作状态：11.生成出库ID
                .setIoType(11) // 入出库状态： 11.库格移载
                .setWrkSts(1L) // 工作状态：11.生成出库ID
                .setIoType(1) // 入出库状态： 11.库格移载
                .setTaskType("agv")
                .setIoPri(10D)
                .setLocNo(loc.getLocNo()) // 目标库位