自动化立体仓库 - WMS系统
Junjie
2023-05-29 e607f23451a8d7d5feb4ed19ad8eb9227905aaf6
src/main/java/com/zy/common/service/CommonService.java
@@ -1,6 +1,5 @@
package com.zy.common.service;
import com.alibaba.fastjson.JSON;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.baomidou.mybatisplus.mapper.Wrapper;
import com.core.common.Cools;
@@ -10,7 +9,6 @@
import com.zy.asrs.utils.Utils;
import com.zy.asrs.utils.VersionUtils;
import com.zy.common.model.LocTypeDto;
import com.zy.common.model.Shelves;
import com.zy.common.model.StartupDto;
import com.zy.common.properties.SlaveProperties;
import lombok.extern.slf4j.Slf4j;
@@ -100,94 +98,119 @@
        return workNo;
    }
    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, List<String> matNos, LocTypeDto locTypeDto, int times) {
        LocTypeDto oldLocType = locTypeDto.clone();
        return getLocNo(whsType, staDescId, sourceStaNo, matNos, locTypeDto, oldLocType, times);
    }
    /**
     * 检索库位号
     * @param whsType 类型 1:双深式货架
     * @param staDescId 路径ID
     * @param whsType     类型 1:双深式货架
     * @param staDescId   路径ID
     * @param sourceStaNo 源站
     * @param matNos 物料号集合
     * @param matNos      物料号集合
     * @return locNo 检索到的库位号
     */
    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, List<String> matNos, LocTypeDto locTypeDto, LocTypeDto oldLocType, int times) {
        StartupDto startupDto = new StartupDto();
    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, List<String> matNos, LocTypeDto locTypeDto) {
        int start;
        int end;
        Integer theCrnNo = null;
        Integer matType = null;//物料类型
        //根据入库站,决定搜索指定堆垛机
        ArrayList<Integer> crnNos = new ArrayList<>();
        //根据入库站,找到库位组最内侧排
        ArrayList<Integer> rows = new ArrayList<>();
        switch (sourceStaNo) {
            case 103:
            case 103://103入库站
                whsType = 1;
                start = 1;
                end = 14;
//                if (null != wrkMastService.selectPakoutOfStaNo(104)) {
//                    start = 8;
//                    theCrnNo = 2;
//                }
                //103站分配1,2堆垛机
                crnNos.add(1);
                crnNos.add(2);
                //分配1,7,8,14排
                rows.add(1);
                rows.add(7);
                rows.add(8);
                rows.add(14);
                break;
            case 203:
            case 203://203入库站
                whsType = 2;
                start = 8;
                end = 21;
//                if (null != wrkMastService.selectPakoutOfStaNo(204)) {
//                    end = 14;
//                    theCrnNo = 2;
//                }
                //203站分配2,3堆垛机
                crnNos.add(2);
                crnNos.add(3);
                //分配8,14,15,21排
                rows.add(8);
                rows.add(14);
                rows.add(15);
                rows.add(21);
                break;
            default:
                throw new CoolException("检索库位失败,请联系管理员");
        }
        // 生成工作号
        int workNo = getWorkNo(0);
        RowLastno rowLastno = rowLastnoService.selectById(whsType);
        if (Cools.isEmpty(rowLastno)) {
            throw new CoolException("数据异常,请联系管理员");
        }
        int curRow = rowLastno.getCurrentRow();  // 当前列
        int sRow = rowLastno.getsRow();          // 起始列
        int eRow = rowLastno.geteRow();          // 终止列
        int crn_qty = rowLastno.getCrnQty();     // 堆垛机数量(巷道数量)
        int rowCount = eRow - sRow + 1;          // 库排总数
        // 目标堆垛机号
        int crnNo = 0;
        // 目标库位
        LocMast locMast = null;
        boolean inoutEveryday = false;
        if (!Cools.isEmpty(matNos)) {
            for (String matNo : matNos) {
                Mat mat = matService.selectByMatnr(matNo);
                if (mat.getInoutEveryday() != null && mat.getInoutEveryday()) {
                    inoutEveryday = true;
                    break;
                if (matType == null) {
                    matType = mat.getMatType();
                }
                if (matType != mat.getMatType()) {
                    throw new CoolException("混放物料类型不一致");
                }
            }
        }
        // 靠近摆放规则 --- 同天同规格物料
        if (!Cools.isEmpty(matNos) && matNos.size() == 1) {
            List<String> locNos = locDetlService.getSameDetl(matNos.get(0), start, end);
            for (String locNo : locNos) {
                List<String> groupLoc = Utils.getGroupLoc(locNo);
                LocMast locMast0 = locMastService.findOutMost(groupLoc);
                if (null != locMast0) {
                    // 浅库位符合尺寸检测
                    if (VersionUtils.locMoveCheckLocType(locMast0, locTypeDto)) {
                        // 浅库位对应堆垛机必须可用且无异常
                        if (basCrnpService.checkSiteError(locMast0.getCrnNo(), true)) {
                            crnNo = locMast0.getCrnNo();
                            locMast = locMast0;
                            break;
                        }
                    }
                }
            if (matNos.size() > 1 && matType == 1) {
                //物料为单品类型,且物料种类超过1(实际为高频混放),则禁止入库
                throw new CoolException("物料类型和实际种类不一致");
            }
        }
        // 靠近摆放规则 --- 空托
        locMast = getLocNoStep1(staDescId, locTypeDto, start, end);
        if (locMast != null) {
            //找到库位,返回dto
            return getLocNoFinalStep(staDescId, sourceStaNo, locMast);//返回dto
        }
        if (matType != null) {
            if (matType == 1) {//单品类型入库
                locMast = getLocNoStep2(locTypeDto, matNos, rows);
                if (locMast != null) {
                    //找到库位,返回dto
                    return getLocNoFinalStep(staDescId, sourceStaNo, locMast);//返回dto
                }
            } else if (matType == 2) {//高频类型入最外侧库位
                locMast = getLocNoStep3(locTypeDto, crnNos);
                if (locMast == null) {
                    //高频没有找到库位,找低频混放区域库位
                    locMast = getLocNoStep4(locTypeDto);
                }
                if (locMast != null) {
                    //找到库位,返回dto
                    return getLocNoFinalStep(staDescId, sourceStaNo, locMast);//返回dto
                }
            } else if (matType == 3) {//低频混放类型
                locMast = getLocNoStep4(locTypeDto);
                if (locMast != null) {
                    //找到库位,返回dto
                    return getLocNoFinalStep(staDescId, sourceStaNo, locMast);//返回dto
                }
            }
        }
        throw new CoolException("检索库位失败,请联系管理员");
    }
    // 靠近摆放规则 --- 空托
    private LocMast getLocNoStep1(Integer staDescId, LocTypeDto locTypeDto,int start,int end) {
        LocMast locMast = null;
        if (staDescId == 10) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                    .eq("loc_sts", "D").ge("row1", start).le("row1", end));
@@ -200,7 +223,70 @@
                        if (VersionUtils.locMoveCheckLocType(locMast0, locTypeDto)) {
                            // 浅库位对应堆垛机必须可用且无异常
                            if (basCrnpService.checkSiteError(locMast0.getCrnNo(), true)) {
                                crnNo = locMast0.getCrnNo();
                                // 因库位移转、需预留空库位
                                if (locMastService.checkEmptyCount(locMast0, 10)) {
                                    locMast = locMast0;
                                    break;
                                }
                            }
                        }
                    }
                }
            }
        }
        return locMast;
    }
    //单品类型入库
    private LocMast getLocNoStep2(LocTypeDto locTypeDto, List<String> matNos, List<Integer> rows) {
        LocMast locMast = null;
        //先找工作档
        List<WrkMast> wrkMasts = wrkMastService.selectSameWrkMast(matNos.get(0));
        for (WrkMast wrkMast : wrkMasts) {
            List<String> groupLoc = Utils.getGroupLoc(wrkMast.getLocNo());
            List<LocMast> locMasts = locMastService.findEmptyLocMastByLocNos(locTypeDto.getLocType1(), groupLoc);
            for (LocMast locMast0 : locMasts) {
                //检测当前库位内侧其他库位是否为D、F、X、S
                if (Utils.checkInsideLocIsDFXS(locMast0.getLocNo())) {
                    //内侧其他库位不是D、F、X、S。不能选取该库位
                    continue;
                }
                // 浅库位符合尺寸检测
                if (VersionUtils.locMoveCheckLocType(locMast0, locTypeDto)) {
                    // 浅库位对应堆垛机必须可用且无异常
                    if (true || basCrnpService.checkSiteError(locMast0.getCrnNo(), true)) {
                        // 因库位移转、需预留空库位
                        if (locMastService.checkEmptyCount(locMast0, 10)) {
                            locMast = locMast0;
                            break;
                        }
                    }
                }
            }
        }
        //找内侧空库位(非最外侧库位)
        if (locMast == null) {
            List<String> locNos = locDetlService.getSameDetl(matNos.get(0));
            for (String locNo : locNos) {
                List<String> groupLoc = Utils.getGroupLoc(locNo);
                List<LocMast> locMasts = locMastService.findEmptyLocMastByLocNos(locTypeDto.getLocType1(), groupLoc);
                for (LocMast locMast0 : locMasts) {
                    //检测当前库位内侧其他库位是否为D、F、X
                    if (Utils.checkInsideLocIsDFX(locMast0.getLocNo())) {
                        //内侧其他库位不是D、F、X。不能选取该库位
                        continue;
                    }
                    // 浅库位符合尺寸检测
                    if (VersionUtils.locMoveCheckLocType(locMast0, locTypeDto)) {
                        // 浅库位对应堆垛机必须可用且无异常
                        if (true || basCrnpService.checkSiteError(locMast0.getCrnNo(), true)) {
                            // 因库位移转、需预留空库位
                            if (locMastService.checkEmptyCount(locMast0, 10)) {
                                locMast = locMast0;
                                break;
                            }
@@ -210,229 +296,112 @@
            }
        }
        // 如果没有相近物料,则按规则轮询货架
        //未找到巷道,找一条新的空巷道
        if (locMast == null) {
            locMast = locMastService.findInEmptyLocMast(locTypeDto.getLocType1(), rows);//找一条新的空巷道
        }
        int currentRow = 1;
        if (null == locMast) {
            Shelves shelves = new Shelves(rowCount, crn_qty);
            for (int i = 0; i < shelves.group; i ++) {
                if (i > 0) {
                    curRow = currentRow;
                }
                curRow = shelves.start(curRow);
                if (curRow < 0) {
                    throw new CoolException("检索库位失败,请联系管理员");
                }
                currentRow = curRow;
                int crnNo1 = shelves.get(curRow);
                if (whsType == 1) {
                    switch (curRow) {
                        case 1:
                            curRow = 1;
                            if (null != theCrnNo) {
                                curRow = 8;
                                crnNo1 = crnNo1 + 1;
                            }
                            break;
                        case 2:
                            curRow = 7;
                            if (null != theCrnNo) {
                                curRow = 14;
                                crnNo1 = crnNo1 + 1;
                            }
                            break;
                        case 3:
                            curRow = 8;
                            break;
                        case 4:
                            curRow = 14;
                            break;
                        default:
                            throw new CoolException("检索库位失败,请联系管理员");
        return locMast;
    }
    //高频类型入最外侧库位
    private LocMast getLocNoStep3(LocTypeDto locTypeDto, List<Integer> crnNos) {
        LocMast locMast = null;
        //找最外侧空库位
        List<LocMast> locMasts = locMastService.findOutMast(locTypeDto.getLocType1(), crnNos);
        for (LocMast locMast0 : locMasts) {
            //检测当前库位内侧其他库位是否为D、F、X
            if (Utils.checkInsideLocIsDFX(locMast0.getLocNo())) {
                //内侧其他库位不是D、F、X。不能选取该库位
                continue;
            }
            // 浅库位符合尺寸检测
            if (VersionUtils.locMoveCheckLocType(locMast0, locTypeDto)) {
                // 浅库位对应堆垛机必须可用且无异常
                if (true||basCrnpService.checkSiteError(locMast0.getCrnNo(), true)) {
                    // 因库位移转、需预留空库位
                    if (locMastService.checkEmptyCount(locMast0, 10)) {
                        locMast = locMast0;
                    }
                } else {
                    switch (curRow) {
                        case 1:
                            curRow = 8;
                            break;
                        case 2:
                            curRow = 14;
                            break;
                        case 3:
                            curRow = 15;
                            if (null != theCrnNo) {
                                curRow = 8;
                                crnNo1 = crnNo1 - 1;
                            }
                            break;
                        case 4:
                            curRow = 21;
                            if (null != theCrnNo) {
                                curRow = 14;
                                crnNo1 = crnNo1 - 1;
                            }
                            break;
                        default:
                            throw new CoolException("检索库位失败,请联系管理员");
                    }
                    crnNo1 = crnNo1 + 1;
                }
                if (basCrnpService.checkSiteError(crnNo1, true)) {
                    crnNo = crnNo1;
                    break;
                }
            }
        }
        if (crnNo == 0) {
            throw new CoolException("没有可用的堆垛机");
        return locMast;
    }
    //低频类型,直接找混放区域
    private LocMast getLocNoStep4(LocTypeDto locTypeDto) {
        LocMast locMast = null;
        List<LocMast> locMasts = locMastService.findEmptyLowFrequencyLocMast(locTypeDto.getLocType1());
        for (LocMast locMast0 : locMasts) {
            //检测当前库位内侧其他库位是否为D、F、X
            if (Utils.checkInsideLocIsDFX(locMast0.getLocNo())) {
                //内侧其他库位不是D、F、X。不能选取该库位
                continue;
            }
            //检测当前库位外侧库位是否为O(空库位)
            boolean flag = false;
            List<String> outerLoc = Utils.getGroupOuterLoc(locMast0.getLocNo());
            if (outerLoc.size() > 0) {
                List<LocMast> outerLocMast = locMastService.selectByLocNos(outerLoc);
                for (LocMast mast : outerLocMast) {
                    if (!mast.getLocSts().equals("O")) {
                        //不是空库位,找下一个
                        flag = true;
                        break;
                    }
                }
            }
            if (flag) {
                continue;
            }
            // 浅库位符合尺寸检测
            if (VersionUtils.locMoveCheckLocType(locMast0, locTypeDto)) {
                // 浅库位对应堆垛机必须可用且无异常
                if (true||basCrnpService.checkSiteError(locMast0.getCrnNo(), true)) {
                    // 因库位移转、需预留空库位
                    if (locMastService.checkEmptyCount(locMast0, 10)) {
                        locMast = locMast0;
                    }
                }
            }
        }
        return locMast;
    }
    //返回dto
    private StartupDto getLocNoFinalStep(Integer staDescId, Integer sourceStaNo, LocMast locMast) {
        // 获取目标站
        Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                .eq("type_no", staDescId)
                .eq("stn_no", sourceStaNo)
                .eq("crn_no", crnNo);
                .eq("crn_no", locMast.getCrnNo());
        StaDesc staDesc = staDescService.selectOne(wrapper);
        if (Cools.isEmpty(staDesc)) {
            log.error("入库路径不存在, staDescId={}, sourceStaNo={}, crnNo={}", staDescId, sourceStaNo, crnNo);
            log.error("入库路径不存在, staDescId={}, sourceStaNo={}, crnNo={}", staDescId, sourceStaNo, locMast.getCrnNo());
            throw new CoolException("入库路径不存在");
        }
        // 检测目标站
        BasDevp staNo = basDevpService.selectById(staDesc.getCrnStn());
        if (!staNo.getAutoing().equals("Y")) {
            throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
            throw new CoolException("目标站" + staDesc.getCrnStn() + "不可用");
        }
        // 更新库位排号
        rowLastno.setCurrentRow(currentRow);
        rowLastnoService.updateById(rowLastno);
        // 开始查找库位 ==============================>>
        // 1.当检索库排为浅库位排时,优先寻找当前库排的深库位排
        if (locMast == null) {
            // 库区锁定
            LocRule locRule = locRuleService.find(Cools.isEmpty(matNos) ? null : matNos.get(0), null, start, end);
            if (!Cools.isEmpty(locRule)) {
                List<Integer> rows = Utils.getGroupLoc(locRule.getRowBeg());
                List<LocMast> locMasts = locMastService.queryFreeLocMast1(rows, rows.size(), locTypeDto.getLocType1(), inoutEveryday
                        , locRule.getRowBeg(), locRule.getRowEnd(), locRule.getBayBeg(), locRule.getBayEnd(), locRule.getLevBeg(), locRule.getLevEnd());
                if (!Cools.isEmpty(locMasts)) {
                    Integer innermostRow = Utils.getInnermostRow(locMasts.get(0).getLocNo());
                    for (LocMast one : locMasts) {
                        if (one.getRow1().equals(innermostRow)) {
                            locMast = one;
                            break;
                        }
                    }
                }
            }
            if (locMast == null) {
                List<Integer> rows = Utils.getGroupLoc(curRow);
                List<LocMast> locMasts = locMastService.queryFreeLocMast0(rows, rows.size(), locTypeDto.getLocType1(), inoutEveryday);
                if (!Cools.isEmpty(locMasts)) {
                    Integer innermostRow = Utils.getInnermostRow(locMasts.get(0).getLocNo());
                    for (LocMast one : locMasts) {
                        if (one.getRow1().equals(innermostRow)) {
                            locMast = one;
                            break;
                        }
                    }
                }
            }
//            LocMast locMast0 = locMastService.findOutMost(locMasts.stream().map(LocMast::getLocNo).distinct().collect(Collectors.toList()));
//            if (!Cools.isEmpty(locMast0)) {
//                locMast = locMast0;
//            }
            // 因库位移转、需预留空库位 todo:luxiaotao
//            if (!locMastService.checkEmptyCount(locMast)) {
//                locMast = null;
//            }
        }
        // 2.无库位时,无视区域锁定,重新查找库位
        if (Cools.isEmpty(locMast)) {
            int sign = curRow;
            while (sign != 0) {
                List<LocMast> locMasts = locMastService.queryFreeLocMastEnd(sign, locTypeDto.getLocType1());
                for (LocMast loc : locMasts) {
                    // 同库位组对应其钱库位是否为 O.空库位
                    boolean success = true;
                    List<String> outerLoc = Utils.getGroupOuterLoc(loc.getLocNo());
                    for (String outerLocNo : outerLoc) {
                        if (!locMastService.selectById(outerLocNo).getLocSts().equals("O")) {
                            success = false; break;
                        }
                    }
                    if (success) {
                        locMast = loc;
                        break;
                    }
                }
                sign = getCurRow(sign);
            }
        }
//        if (Cools.isEmpty(locMast)){
//            List<LocMast> locMasts = locMastService.queryFreeLocMastEnd(curRow, locTypeDto.getLocType1());
//            int sign=curRow;
//            while (true){
//                if (locMasts.size()==0){
//                    sign = getCurRow(sign);
//                    if (sign != 0){
//                        locMasts = locMastService.queryFreeLocMastEnd(sign, locTypeDto.getLocType1());
//                    }else {
//                        break;
//                    }
//                }else {
//                    break;
//                }
//            }
//            for (LocMast locMast1 : locMasts){
//                List<LocMast> locMasts1 = locMastService.queryFreeLocMastEnd0(locMast1.getBay1(), locMast1.getLev1(),locMast1.getRow1(), locTypeDto.getLocType1());
//                Integer innermostRow = Utils.getInnermostRow(locMasts1.get(0).getLocNo());
//                for (LocMast locMast2:locMasts1){
//                    if (locMast2.getLocSts().equals("O")){
//                        locMast = locMast2;
//                        break;
//                    }else if (!locMast2.getLocSts().equals("F")){
//                        break;
//                    }
//                }
//                if (!Cools.isEmpty(locMast)){
//                    break;
//                }
//            }
//        }
        // 3.库位当前所属尺寸无空库位时,调整尺寸参数,向上兼容检索库位
        if (Cools.isEmpty(locMast)) {
            // 当前巷道无空库位时,递归调整至下一巷道,检索全部巷道无果后,跳出递归
            if (times < rowCount) {
                times = times + 1;
                return getLocNo(whsType, staDescId, sourceStaNo, matNos, locTypeDto, oldLocType, times);
            } else {
                times = 0;
            }
            // 货物检索低库位仓失败,兼容高库位仓后继续执行
            if (locTypeDto.getLocType1() == 1) {
                locTypeDto.setLocType1((short) 2);
                return getLocNo(1, staDescId, sourceStaNo, matNos, locTypeDto, oldLocType, times);
            }
            log.error("系统没有空库位!!! 尺寸规格: {}, 轮询次数:{}", JSON.toJSONString(locTypeDto), times);
            throw new CoolException("没有空库位");
        }
        String locNo = locMast.getLocNo();
        // 生成工作号
        int workNo = getWorkNo(0);
        // 返回dto
        StartupDto startupDto = new StartupDto();
        startupDto.setWorkNo(workNo);
        startupDto.setCrnNo(crnNo);
        startupDto.setCrnNo(locMast.getCrnNo());
        startupDto.setSourceStaNo(sourceStaNo);
        startupDto.setStaNo(staNo.getDevNo());
        startupDto.setLocNo(locNo);