| | |
| | | import com.alibaba.fastjson.JSON; |
| | | import com.baomidou.mybatisplus.mapper.EntityWrapper; |
| | | import com.baomidou.mybatisplus.mapper.Wrapper; |
| | | import com.core.common.Arith; |
| | | import com.core.common.Cools; |
| | | import com.core.exception.CoolException; |
| | | import com.zy.asrs.entity.*; |
| | | import com.zy.asrs.entity.result.KeyValueVo; |
| | | import com.zy.asrs.service.*; |
| | | import com.zy.asrs.utils.Utils; |
| | | import com.zy.asrs.utils.VersionUtils; |
| | | import com.zy.common.model.LocTypeDto; |
| | | import com.zy.common.model.Shelves; |
| | | import com.zy.common.model.StartupDto; |
| | | import com.zy.common.properties.SlaveProperties; |
| | | import lombok.extern.slf4j.Slf4j; |
| | |
| | | import org.springframework.stereotype.Service; |
| | | import org.springframework.transaction.annotation.Transactional; |
| | | |
| | | import java.util.HashMap; |
| | | import java.util.List; |
| | | import java.util.Map; |
| | | import java.util.stream.Collectors; |
| | | |
| | | /** |
| | | * 货架核心功能 |
| | |
| | | return workNo; |
| | | } |
| | | |
| | | //拆盘机处空板扫码,驱动托盘向码垛位,不入库 |
| | | @Transactional |
| | | public StartupDto getScanBarcodeEmptyBoard(){ |
| | | StartupDto startupDto = new StartupDto(); |
| | | Integer staNo = 0; |
| | | if (wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 201).eq("staNo", 216))<2){ |
| | | staNo=216; |
| | | } |
| | | if (wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 201).eq("staNo", 220))<2){ |
| | | staNo=220; |
| | | } |
| | | |
| | | startupDto.setStaNo(staNo); |
| | | return startupDto; |
| | | } |
| | | |
| | | /** |
| | | * 检索库位号 |
| | | * @param whsType 类型 1:双深式货架 |
| | | * @param staDescId 路径工作类型 |
| | | * |
| | | * @param whsType 类型 1:双深式货架 |
| | | * @param staDescId 路径ID |
| | | * @param sourceStaNo 源站 |
| | | * @param list 商品编号集合 |
| | | * @param matnr 物料号集合 |
| | | * @return locNo 检索到的库位号 |
| | | */ |
| | | @Transactional |
| | | public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, List<KeyValueVo> list, LocTypeDto locTypeDto, int times) { |
| | | whsType = 1; |
| | | public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, LocTypeDto locTypeDto) { |
| | | return getLocNoRun(whsType,staDescId,sourceStaNo,matnr,batch,grade,0,locTypeDto,0); |
| | | } |
| | | |
| | | /** |
| | | * 双深找库位 |
| | | */ |
| | | @Transactional |
| | | public StartupDto getLocNo(Integer staDescId, Integer sourceStaNo,LocTypeDto locTypeDto,int times) { |
| | | LocMast locMast; |
| | | |
| | | locMast = getLocNoStepSingle(locTypeDto); |
| | | |
| | | if (locMast != null) { |
| | | //找到库位,返回dto |
| | | return getLocNoStep6(staDescId, sourceStaNo, locMast);//返回dto |
| | | } |
| | | |
| | | //找不到库位,抛出异常 |
| | | throw new CoolException("没有空库位"); |
| | | } |
| | | |
| | | // 搜索单品(整个库位组) |
| | | private LocMast getLocNoStepSingle(LocTypeDto locTypeDto) { |
| | | |
| | | LocMast locMast = null; |
| | | |
| | | // 获取模式为电脑模式,无任务的堆垛机列表:防止分配到堆垛机不可用 |
| | | List<BasCrnp> basCrnps = basCrnpService.selectList(new EntityWrapper<BasCrnp>().eq("crn_sts",3) |
| | | .eq("wrk_no",0)); |
| | | if (basCrnps.isEmpty()) { |
| | | // 都有任务则获取电脑模式的堆垛机列表 |
| | | basCrnps = basCrnpService.selectList(new EntityWrapper<BasCrnp>().eq("crn_sts",3)); |
| | | } |
| | | if (basCrnps.isEmpty()) { |
| | | throw new CoolException("没有可用堆垛机,堆垛机停止或异常"); |
| | | } |
| | | // 可用堆垛机列表 |
| | | List<Integer> crnNoList = basCrnps.stream().map(BasCrnp::getCrnNo).collect(Collectors.toList()); |
| | | |
| | | // 搜索深库位 |
| | | List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>() |
| | | .eq("loc_sts","O").in("crn_no",crnNoList).in("row1","1,4,5,8,9,12,13,16,17,20,21,24").orderBy("lev1,bay1,row1")); |
| | | |
| | | // 深库位没有则搜索浅库位 |
| | | if (locMasts.isEmpty()) { |
| | | locMasts = locMastService.selectList(new EntityWrapper<LocMast>() |
| | | .eq("loc_sts","O").in("crn_no",crnNoList).in("row1","2,3,6,7,10,11,14,15,18,19,22,23").orderBy("lev1,bay1,row1")); |
| | | } |
| | | if (locMasts.isEmpty()) { |
| | | throw new CoolException("没有可用库位"); |
| | | } |
| | | |
| | | // 记录堆垛机是否查询过,避免重复查询 |
| | | Map<Integer,Boolean> crnMap = new HashMap<>(); |
| | | for (LocMast mast : locMasts) { |
| | | if (crnMap.get(mast.getCrnNo()) == null) { |
| | | //预留空库位 |
| | | if (locMastService.checkEmptyCount(mast, 10)) { |
| | | locMast = mast; |
| | | break; |
| | | } else { |
| | | crnMap.put(mast.getCrnNo(),true); |
| | | } |
| | | } |
| | | } |
| | | |
| | | return locMast; |
| | | } |
| | | |
| | | //返回dto |
| | | private StartupDto getLocNoStep6(Integer staDescId, Integer sourceStaNo, LocMast locMast) { |
| | | StartupDto startupDto = new StartupDto(); |
| | | // 获取目标站 |
| | | Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>() |
| | | .eq("type_no", staDescId) |
| | | .eq("stn_no", sourceStaNo) |
| | | .eq("crn_no",locMast.getCrnNo()); |
| | | StaDesc staDesc = staDescService.selectOne(wrapper); |
| | | if (Cools.isEmpty(staDesc)) { |
| | | log.error("入库路径不存在, staDescId={}, sourceStaNo={}", staDescId, sourceStaNo); |
| | | throw new CoolException("入库路径不存在"); |
| | | } |
| | | |
| | | // 检测目标站 |
| | | BasDevp staNo = basDevpService.selectById(staDesc.getCrnStn()); |
| | | if (!staNo.getAutoing().equals("Y")) { |
| | | throw new CoolException("目标站" + staDesc.getCrnStn() + "不可用"); |
| | | } |
| | | |
| | | // 生成工作号 |
| | | int workNo = getWorkNo(0); |
| | | // 返回dto |
| | | startupDto.setWorkNo(workNo); |
| | | startupDto.setSourceStaNo(sourceStaNo); |
| | | startupDto.setStaNo(staNo.getDevNo()); |
| | | startupDto.setLocNo(locMast.getLocNo()); |
| | | startupDto.setCrnNo(locMast.getCrnNo()); |
| | | return startupDto; |
| | | } |
| | | /** |
| | | * 检索库位号 |
| | | * |
| | | * @param whsType 类型 1:双深式货架 |
| | | * @param staDescId 入库类型 |
| | | * @param sourceStaNo 源站 |
| | | * @param matnr 物料号集合 |
| | | * @return locNo 检索到的库位号 |
| | | */ |
| | | @Transactional |
| | | public StartupDto getLocNoRun(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times) { |
| | | if (Cools.isEmpty(matnr)) { //物料号 |
| | | matnr = ""; |
| | | } |
| | | if (Cools.isEmpty(batch)) { //箱号 |
| | | batch = ""; |
| | | } |
| | | if (Cools.isEmpty(grade)) { //备用 |
| | | grade = ""; |
| | | } |
| | | |
| | | // 初始化参数 |
| | | int crnNo = 0; //堆垛机号 |
| | | int nearRow = 0; //最浅库位排 |
| | | int curRow = 0; //最深库位排 |
| | | int rowCount = 0; //轮询轮次 |
| | | LocMast locMast = null; // 目标库位 |
| | | |
| | | StartupDto startupDto = new StartupDto(); |
| | | RowLastno rowLastno = rowLastnoService.selectById(whsType); |
| | | int sRow = rowLastno.getsRow(); |
| | | int eRow = rowLastno.geteRow(); |
| | | int crnNumber = rowLastno.getCrnQty(); |
| | | |
| | | if (Cools.isEmpty(rowLastno)) { |
| | | throw new CoolException("数据异常,请联系管理员"); |
| | | } |
| | | |
| | | // ===============>>>> 开始执行 |
| | | int curRow = rowLastno.getCurrentRow(); |
| | | int sRow = rowLastno.getsRow(); |
| | | int eRow = rowLastno.geteRow(); |
| | | int crn_qty = rowLastno.getCrnQty(); |
| | | int rowCount = eRow - sRow + 1; |
| | | // 目标堆垛机号 |
| | | int crnNo = 0; |
| | | // 目标库位 |
| | | LocMast locMast = null; |
| | | curRow = rowLastno.getCurrentRow(); |
| | | |
| | | // 靠近摆放规则 --- 同天同规格物料 |
| | | if (!Cools.isEmpty(list)) { |
| | | boolean sameMatnr = true; |
| | | String matnr = ""; |
| | | String batch = ""; |
| | | for (KeyValueVo vo : list) { |
| | | if (Cools.isEmpty(matnr)) { |
| | | matnr = vo.getName(); |
| | | } else { |
| | | if (!matnr.equals(vo.getName())) { |
| | | sameMatnr = false; |
| | | if (!Cools.isEmpty(moveCrnNo) && moveCrnNo!=0){ |
| | | crnNumber = moveCrnNo; |
| | | if (times==0){ |
| | | curRow = moveCrnNo*4-1; |
| | | }else { |
| | | curRow = moveCrnNo*4-2; |
| | | } |
| | | } |
| | | |
| | | //此程序用于优化堆垛机异常时的运行时间 |
| | | for (int i = times; i < crnNumber; i++) { |
| | | int[] locNecessaryParameters = Utils.LocNecessaryParameters(whsType, curRow, crnNumber); |
| | | curRow = locNecessaryParameters[1]; |
| | | crnNo = locNecessaryParameters[2]; |
| | | if (basCrnpService.checkSiteError(crnNo, true)) { |
| | | rowCount = locNecessaryParameters[0]; |
| | | nearRow = locNecessaryParameters[3]; |
| | | List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O")); |
| | | if (locMasts.size()<=10){ |
| | | times++; |
| | | continue; |
| | | } |
| | | break; |
| | | } else { |
| | | times++; |
| | | } |
| | | } |
| | | if (nearRow == 0) { |
| | | throw new CoolException("无可用堆垛机"); |
| | | } |
| | | |
| | | boolean signRule1 = false; |
| | | boolean signRule2 = false; |
| | | |
| | | |
| | | // 靠近摆放规则 --- 同天同规格物料 //分离版 |
| | | // if (!Cools.isEmpty(matnr) && (staDescId == 1)){ |
| | | // signRule1 = true; |
| | | // } |
| | | // 靠近摆放规则 --- 同天同规格物料 //互通版 |
| | | if (!Cools.isEmpty(matnr) && staDescId == 1) { |
| | | signRule2 = true; |
| | | } |
| | | |
| | | if (!Cools.isEmpty(matnr) && (staDescId == 11 || staDescId == 111)) { |
| | | signRule1 = true; |
| | | } |
| | | |
| | | if (signRule1){ |
| | | List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O")); |
| | | for (LocMast locMast1:locMasts){ |
| | | if (VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) { |
| | | continue; |
| | | } |
| | | String shallowLoc = Utils.getDeepLoc(slaveProperties,locMast1.getLocNo()); |
| | | LocMast locMast2 = locMastService.selectById(shallowLoc); |
| | | if (!Cools.isEmpty(locMast2) && locMast2.getLocSts().equals("F")){ |
| | | LocDetl locDetl = locDetlService.selectOne(new EntityWrapper<LocDetl>().eq("loc_no", locMast2.getLocNo())); |
| | | if (!Cools.isEmpty(locDetl) && matnr.equals(locDetl.getMatnr())) { |
| | | locMast = locMast1; |
| | | break; |
| | | } |
| | | } |
| | | String val = String.valueOf(vo.getValue()); |
| | | if (Cools.isEmpty(batch)) { |
| | | batch = val; |
| | | } else { |
| | | int year0 = Integer.parseInt(batch.substring(0, 2)); |
| | | int month0 = Integer.parseInt(batch.substring(2, 4)); |
| | | int year = Integer.parseInt(val.substring(0, 2)); |
| | | int month = Integer.parseInt(val.substring(2, 4)); |
| | | if (year <= year0) { |
| | | if (month < month0) { |
| | | batch = val; |
| | | } |
| | | }else if (signRule2){ |
| | | List<String> locNos = locDetlService.getSameDetlToday(matnr, sRow, eRow); |
| | | for (String locNo : locNos) { |
| | | if (Utils.isShallowLoc(slaveProperties, locNo)) { |
| | | continue; |
| | | } |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, locNo); |
| | | // 检测目标库位是否为空库位 |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) { |
| | | if (VersionUtils.locMoveCheckLocTypeComplete(shallowLoc, locTypeDto)) { |
| | | if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) { |
| | | locMast = shallowLoc; |
| | | crnNo = locMast.getCrnNo(); |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | if (sameMatnr) { |
| | | List<String> locNos = locDetlService.getSameDetlToday2(matnr, batch, sRow, eRow); |
| | | for (String locNo : locNos) { |
| | | if (Utils.isShallowLoc(slaveProperties, locNo)) { |
| | | continue; |
| | | } |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, locNo); |
| | | // 检测目标库位是否为空库位 |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) { |
| | | if (VersionUtils.locMoveCheckLocType(shallowLoc, locTypeDto)) { |
| | | // 因库位移转、需预留空库位 |
| | | if (locMastService.checkEmptyCount(shallowLoc)) { |
| | | if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) { |
| | | locMast = shallowLoc; |
| | | crnNo = locMast.getCrnNo(); |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | // 靠近摆放规则 --- 空托 |
| | | // // 靠近摆放规则 --- 空托 //分离版 |
| | | // if (staDescId == 10) { |
| | | // List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O")); |
| | | // for (LocMast locMast1:locMasts){ |
| | | // if (VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) { |
| | | // continue; |
| | | // } |
| | | // String shallowLoc = Utils.getDeepLoc(slaveProperties,locMast1.getLocNo()); |
| | | // LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no",shallowLoc)); |
| | | // if (!Cools.isEmpty(locMast2) && locMast2.getLocSts().equals("D")){ |
| | | // locMast = locMast1; |
| | | // break; |
| | | // } |
| | | // } |
| | | // } |
| | | |
| | | // 靠近摆放规则 --- 空托 //互通版 |
| | | if (staDescId == 10) { |
| | | List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow)); |
| | | if (locMasts.size() > 0) { |
| | |
| | | if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) { |
| | | continue; |
| | | } |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo()); |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo()); |
| | | // 检测目标库位是否为空库位 |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) { |
| | | // 因库位移转、需预留空库位 |
| | | if (locMastService.checkEmptyCount(shallowLoc)) { |
| | | if (VersionUtils.locMoveCheckLocTypeComplete(shallowLoc, locTypeDto)) { |
| | | if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) { |
| | | locMast = shallowLoc; |
| | | crnNo = locMast.getCrnNo(); |
| | |
| | | } |
| | | } |
| | | |
| | | // 如果没有相近物料,则按规则轮询货架 |
| | | if (null == locMast) { |
| | | Shelves shelves = new Shelves(rowCount, crn_qty); |
| | | for (int i = 0; i < shelves.group; i ++) { |
| | | curRow = shelves.start(curRow); |
| | | if (curRow < 0) { |
| | | throw new CoolException("检索库位失败,请联系管理员"); |
| | | Wrapper<StaDesc> wrapper = null; |
| | | StaDesc staDesc = null; |
| | | BasDevp staNo = null; |
| | | |
| | | if (Utils.BooleanWhsTypeSta(whsType, staDescId)) { |
| | | // 获取目标站 |
| | | wrapper = new EntityWrapper<StaDesc>() |
| | | .eq("type_no", staDescId) |
| | | .eq("stn_no", sourceStaNo) |
| | | .eq("crn_no", crnNo); |
| | | staDesc = staDescService.selectOne(wrapper); |
| | | if (Cools.isEmpty(staDesc)) { |
| | | log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo); |
| | | // throw new CoolException("入库路径不存在"); |
| | | crnNo = 0; |
| | | }else { |
| | | staNo = basDevpService.selectById(staDesc.getCrnStn()); |
| | | if (!staNo.getAutoing().equals("Y")) { |
| | | // throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用"); |
| | | crnNo = 0; |
| | | } |
| | | Integer crnNo1 = shelves.get(curRow); |
| | | if (basCrnpService.checkSiteError(crnNo1, true)) { |
| | | crnNo = crnNo1; |
| | | startupDto.setStaNo(staNo.getDevNo()); |
| | | } |
| | | } |
| | | |
| | | // 更新库位排号 |
| | | if (Utils.BooleanWhsTypeSta(whsType, staDescId) && Cools.isEmpty(locMast)) { |
| | | rowLastno.setCurrentRow(curRow); |
| | | rowLastnoService.updateById(rowLastno); |
| | | } |
| | | |
| | | // 开始查找库位 ==============================>> |
| | | |
| | | // 1.按规则查找库位 |
| | | if (Cools.isEmpty(locMast) && crnNo != 0) { |
| | | List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O").orderBy("lev1",true)); |
| | | for (LocMast locMast1 : locMasts) { |
| | | if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) { |
| | | continue; |
| | | } |
| | | String shallowLoc = Utils.getDeepLoc(slaveProperties, locMast1.getLocNo()); |
| | | LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", shallowLoc).eq("loc_sts", "O")); |
| | | if (!Cools.isEmpty(locMast2)) { |
| | | locMast = locMast2; |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | |
| | | if (crnNo == 0) { |
| | | throw new CoolException("没有可用的堆垛机"); |
| | | } |
| | | // 获取目标站 |
| | | Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>() |
| | | .eq("type_no", staDescId) |
| | | .eq("stn_no", sourceStaNo) |
| | | .eq("crn_no", crnNo); |
| | | StaDesc staDesc = staDescService.selectOne(wrapper); |
| | | if (Cools.isEmpty(staDesc)) { |
| | | log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo); |
| | | throw new CoolException("入库路径不存在"); |
| | | } |
| | | BasDevp staNo = basDevpService.selectById(staDesc.getCrnStn()); |
| | | boolean sign = true; |
| | | if (!staNo.getAutoing().equals("Y")) { |
| | | // throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用"); |
| | | log.error("目标站"+staDesc.getCrnStn()+"不可用"); |
| | | sign = false; |
| | | } |
| | | // 更新库位排号 |
| | | rowLastno.setCurrentRow(curRow); |
| | | rowLastnoService.updateById(rowLastno); |
| | | |
| | | // 开始查找库位 ==============================>> |
| | | |
| | | // 1.当检索库排为浅库位排时,优先寻找当前库排的深库位排 |
| | | if (locMast == null && sign) { |
| | | if (Utils.isShallowLoc(slaveProperties, curRow)) { |
| | | Integer deepRow = Utils.getDeepRow(slaveProperties, curRow); |
| | | locMast = locMastService.queryFreeLocMast(deepRow, locTypeDto.getLocType1()); |
| | | // todo:luxiaotao 如果用浅排找到的深库位,那么则需要判断这个深库位对应的浅库位是否有货(F、X、D) |
| | | // 因库位移转、需预留空库位 |
| | | if (locMast !=null && !locMastService.checkEmptyCount(locMast)) { |
| | | locMast = null; |
| | | } |
| | | } |
| | | |
| | | if (Cools.isEmpty(locMast)) { |
| | | locMast = locMastService.queryFreeLocMast(curRow, locTypeDto.getLocType1()); |
| | | // 因库位移转、需预留空库位 |
| | | if (!locMastService.checkEmptyCount(locMast)) { |
| | | locMast = null; |
| | | } |
| | | |
| | | // 目标库位 ===>> 浅库位, 则校验其深库位是否为 F D X |
| | | if (null != locMast && Utils.isShallowLoc(slaveProperties, locMast.getLocNo())) { |
| | | LocMast deepLoc = locMastService.selectById(Utils.getDeepLoc(slaveProperties, locMast.getLocNo())); |
| | | if (!deepLoc.getLocSts().equals("F") && !deepLoc.getLocSts().equals("D") && !deepLoc.getLocSts().equals("X")) { |
| | | locMast = null; |
| | | } |
| | | } |
| | | // 目标库位 ===>> 深库位, 则校验其浅库位是否为 O |
| | | if (null != locMast && Utils.isDeepLoc(slaveProperties, locMast.getLocNo())) { |
| | | LocMast shallowLoc = locMastService.selectById(Utils.getShallowLoc(slaveProperties, locMast.getLocNo())); |
| | | if (!shallowLoc.getLocSts().equals("O")) { |
| | | locMast = null; |
| | | } |
| | | } |
| | | } |
| | | if (!Cools.isEmpty(locMast) && !basCrnpService.checkSiteError(crnNo, true)) { |
| | | locMast = null; |
| | | } |
| | | |
| | | // 2.库位当前所属尺寸无空库位时,调整尺寸参数,向上兼容检索库位 |
| | | if (Cools.isEmpty(locMast)) { |
| | | // 递归查询 |
| | | if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) { |
| | | // 当前巷道无空库位时,递归调整至下一巷道,检索全部巷道无果后,跳出递归 |
| | | if (times < rowCount) { |
| | | times = times + 1; |
| | | return getLocNo(1, staDescId, sourceStaNo, list, locTypeDto, times); |
| | | } else { |
| | | times = 0; |
| | | return getLocNoRun(1, staDescId, sourceStaNo, matnr, batch, grade,moveCrnNo, locTypeDto, times); |
| | | } |
| | | |
| | | // 轻货物找轻库位为空时,可以去找重库位仓 |
| | | if (locTypeDto.getLocType1() == 1) { |
| | | locTypeDto.setLocType1((short) 2); |
| | | return getLocNo(1, staDescId, sourceStaNo, list, locTypeDto, times); |
| | | } |
| | | // // 2.库位当前所属尺寸无空库位时,调整尺寸参数,向上兼容检索库位 |
| | | // if (locTypeDto.getLocType1() < 2) { |
| | | // int i = locTypeDto.getLocType1() + 1; |
| | | // locTypeDto.setLocType1((short)i); |
| | | // return getLocNo(1, staDescId, sourceStaNo, matnr,batch,grade, locTypeDto, 0); |
| | | // } |
| | | log.error("系统没有空库位!!! 尺寸规格: {}, 轮询次数:{}", JSON.toJSONString(locTypeDto), times); |
| | | throw new CoolException("没有空库位"); |
| | | } |
| | | String locNo = locMast.getLocNo(); |
| | | |
| | | // 生成工作号 |
| | | int workNo = getWorkNo(0); |
| | | // 返回dto |
| | | startupDto.setWorkNo(workNo); |
| | | startupDto.setCrnNo(crnNo); |
| | | startupDto.setSourceStaNo(sourceStaNo); |
| | | startupDto.setStaNo(staNo.getDevNo()); |
| | | startupDto.setLocNo(locNo); |
| | | return startupDto; |
| | | } |
| | | |
| | | |
| | | |
| | | public static String zerofill(String msg, Integer count) { |
| | | if (msg.length() == count) { |
| | | return msg; |
| | | } else if (msg.length() > count) { |
| | | return msg.substring(0, 16); |
| | | } else { |
| | | StringBuilder msgBuilder = new StringBuilder(msg); |
| | | for(int i = 0; i < count - msg.length(); ++i) { |
| | | msgBuilder.insert(0, "0"); |
| | | } |
| | | return msgBuilder.toString(); |
| | | } |
| | | @Transactional |
| | | public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, LocTypeDto locTypeDto,Integer rgvNo) { |
| | | return getLocNoRun(whsType,staDescId,sourceStaNo,matnr,batch,grade,0,locTypeDto,0,rgvNo); |
| | | } |
| | | |
| | | /** |
| | | * 根据入库站获取库位排号分配 |
| | | * 检索库位号 |
| | | * |
| | | * @param whsType 类型 1:双深式货架 |
| | | * @param staDescId 路径ID |
| | | * @param sourceStaNo 源站 |
| | | * @param matnr 物料号集合 |
| | | * @return locNo 检索到的库位号 |
| | | */ |
| | | private Integer getCurRow(Integer curRow) { |
| | | if (Utils.isDeepLocLeft(slaveProperties,curRow)){ //判断是否为左深库位 |
| | | curRow=curRow+3; |
| | | }else if (Utils.isDeepLocLeft(slaveProperties,curRow-1)){ |
| | | curRow=curRow+1; |
| | | }else { |
| | | curRow=curRow-2; |
| | | @Transactional |
| | | public StartupDto getLocNoRun(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times,Integer rgvNo) { |
| | | if (Cools.isEmpty(matnr)) { //物料号 |
| | | matnr = ""; |
| | | } |
| | | return curRow; |
| | | if (Cools.isEmpty(batch)) { //箱号 |
| | | batch = ""; |
| | | } |
| | | if (Cools.isEmpty(grade)) { //备用 |
| | | grade = ""; |
| | | } |
| | | |
| | | // 初始化参数 |
| | | int crnNo = 0; //堆垛机号 |
| | | int nearRow = 0; //最浅库位排 |
| | | int curRow = 0; //最深库位排 |
| | | int rowCount = 0; //轮询轮次 |
| | | LocMast locMast = null; // 目标库位 |
| | | |
| | | StartupDto startupDto = new StartupDto(); |
| | | RowLastno rowLastno = rowLastnoService.selectById(whsType); |
| | | int sRow = rowLastno.getsRow(); |
| | | int eRow = rowLastno.geteRow(); |
| | | int crnNumber = rowLastno.getCrnQty(); |
| | | |
| | | if (Cools.isEmpty(rowLastno)) { |
| | | throw new CoolException("数据异常,请联系管理员"); |
| | | } |
| | | // ===============>>>> 开始执行 |
| | | curRow = rowLastno.getCurrentRow(); |
| | | |
| | | if (!Cools.isEmpty(moveCrnNo) && moveCrnNo!=0){ |
| | | crnNumber = moveCrnNo; |
| | | if (times==0){ |
| | | curRow = moveCrnNo*4-1; |
| | | }else { |
| | | curRow = moveCrnNo*4-2; |
| | | } |
| | | } |
| | | |
| | | //此程序用于优化堆垛机异常时的运行时间 |
| | | for (int i = times; i < crnNumber; i++) { |
| | | int[] locNecessaryParameters = Utils.LocNecessaryParameters(whsType, curRow, crnNumber); |
| | | curRow = locNecessaryParameters[1]; |
| | | crnNo = locNecessaryParameters[2]; |
| | | if (rgvNo==1 && crnNo<=3){ |
| | | if (basCrnpService.checkSiteError(crnNo, true)) { |
| | | rowCount = locNecessaryParameters[0]; |
| | | nearRow = locNecessaryParameters[3]; |
| | | List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O")); |
| | | if (locMasts.size()<=10){ |
| | | times++; |
| | | continue; |
| | | } |
| | | break; |
| | | } else { |
| | | times++; |
| | | } |
| | | }else if (rgvNo==2 && crnNo>=4){ |
| | | if (basCrnpService.checkSiteError(crnNo, true)) { |
| | | rowCount = locNecessaryParameters[0]; |
| | | nearRow = locNecessaryParameters[3]; |
| | | List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O")); |
| | | if (locMasts.size()<=10){ |
| | | times++; |
| | | continue; |
| | | } |
| | | break; |
| | | } else { |
| | | times++; |
| | | } |
| | | }else { |
| | | times++; |
| | | } |
| | | |
| | | } |
| | | if (nearRow == 0) { |
| | | throw new CoolException("无可用堆垛机"); |
| | | } |
| | | |
| | | boolean signRule1 = false; |
| | | boolean signRule2 = false; |
| | | |
| | | |
| | | // 靠近摆放规则 --- 同天同规格物料 //分离版 |
| | | // if (!Cools.isEmpty(matnr) && (staDescId == 1)){ |
| | | // signRule1 = true; |
| | | // } |
| | | // 靠近摆放规则 --- 同天同规格物料 //互通版 |
| | | if (!Cools.isEmpty(matnr) && staDescId == 1) { |
| | | signRule2 = true; |
| | | } |
| | | |
| | | if (!Cools.isEmpty(matnr) && (staDescId == 11 || staDescId == 111)) { |
| | | signRule1 = true; |
| | | } |
| | | |
| | | if (signRule1){ |
| | | List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O")); |
| | | for (LocMast locMast1:locMasts){ |
| | | if (VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) { |
| | | continue; |
| | | } |
| | | String shallowLoc = Utils.getDeepLoc(slaveProperties,locMast1.getLocNo()); |
| | | LocMast locMast2 = locMastService.selectById(shallowLoc); |
| | | if (!Cools.isEmpty(locMast2) && locMast2.getLocSts().equals("F")){ |
| | | LocDetl locDetl = locDetlService.selectOne(new EntityWrapper<LocDetl>().eq("loc_no", locMast2.getLocNo())); |
| | | if (!Cools.isEmpty(locDetl) && matnr.equals(locDetl.getMatnr())) { |
| | | locMast = locMast1; |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | }else if (signRule2){ |
| | | List<String> locNos = locDetlService.getSameDetlToday(matnr, sRow, eRow); |
| | | for (String locNo : locNos) { |
| | | if (Utils.isShallowLoc(slaveProperties, locNo)) { |
| | | continue; |
| | | } |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, locNo); |
| | | // 检测目标库位是否为空库位 |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) { |
| | | if (VersionUtils.locMoveCheckLocTypeComplete(shallowLoc, locTypeDto)) { |
| | | if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) { |
| | | locMast = shallowLoc; |
| | | crnNo = locMast.getCrnNo(); |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | // // 靠近摆放规则 --- 空托 //分离版 |
| | | // if (staDescId == 10) { |
| | | // List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O")); |
| | | // for (LocMast locMast1:locMasts){ |
| | | // if (VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) { |
| | | // continue; |
| | | // } |
| | | // String shallowLoc = Utils.getDeepLoc(slaveProperties,locMast1.getLocNo()); |
| | | // LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no",shallowLoc)); |
| | | // if (!Cools.isEmpty(locMast2) && locMast2.getLocSts().equals("D")){ |
| | | // locMast = locMast1; |
| | | // break; |
| | | // } |
| | | // } |
| | | // } |
| | | |
| | | // // 靠近摆放规则 --- 空托 //互通版 |
| | | // if (staDescId == 10) { |
| | | // List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow)); |
| | | // if (locMasts.size() > 0) { |
| | | // for (LocMast loc : locMasts) { |
| | | // if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) { |
| | | // continue; |
| | | // } |
| | | // String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo()); |
| | | // // 检测目标库位是否为空库位 |
| | | // LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | // if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) { |
| | | // if (VersionUtils.locMoveCheckLocTypeComplete(shallowLoc, locTypeDto)) { |
| | | // if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) { |
| | | // locMast = shallowLoc; |
| | | // crnNo = locMast.getCrnNo(); |
| | | // break; |
| | | // } |
| | | // } |
| | | // } |
| | | // } |
| | | // } |
| | | // } |
| | | |
| | | Wrapper<StaDesc> wrapper = null; |
| | | StaDesc staDesc = null; |
| | | BasDevp staNo = null; |
| | | |
| | | if (Utils.BooleanWhsTypeSta(whsType, staDescId)) { |
| | | // 获取目标站 |
| | | wrapper = new EntityWrapper<StaDesc>() |
| | | .eq("type_no", staDescId) |
| | | .eq("stn_no", sourceStaNo) |
| | | .eq("crn_no", crnNo); |
| | | staDesc = staDescService.selectOne(wrapper); |
| | | if (Cools.isEmpty(staDesc)) { |
| | | log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo); |
| | | // throw new CoolException("入库路径不存在"); |
| | | crnNo = 0; |
| | | }else { |
| | | staNo = basDevpService.selectById(staDesc.getCrnStn()); |
| | | if (!staNo.getAutoing().equals("Y")) { |
| | | // throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用"); |
| | | crnNo = 0; |
| | | } |
| | | startupDto.setStaNo(staNo.getDevNo()); |
| | | } |
| | | } |
| | | |
| | | // 更新库位排号 |
| | | if (Utils.BooleanWhsTypeSta(whsType, staDescId) && Cools.isEmpty(locMast)) { |
| | | rowLastno.setCurrentRow(curRow); |
| | | rowLastnoService.updateById(rowLastno); |
| | | } |
| | | |
| | | // 开始查找库位 ==============================>> |
| | | |
| | | // 1.按规则查找库位 |
| | | if (Cools.isEmpty(locMast) && crnNo != 0) { |
| | | List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O").orderBy("lev1",true)); |
| | | for (LocMast locMast1 : locMasts) { |
| | | if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) { |
| | | continue; |
| | | } |
| | | String shallowLoc = Utils.getDeepLoc(slaveProperties, locMast1.getLocNo()); |
| | | LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", shallowLoc).eq("loc_sts", "O")); |
| | | if (!Cools.isEmpty(locMast2)) { |
| | | locMast = locMast2; |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | |
| | | if (!Cools.isEmpty(locMast) && !basCrnpService.checkSiteError(crnNo, true)) { |
| | | locMast = null; |
| | | } |
| | | |
| | | // 递归查询 |
| | | if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) { |
| | | // 当前巷道无空库位时,递归调整至下一巷道,检索全部巷道无果后,跳出递归 |
| | | if (times < rowCount) { |
| | | times = times + 1; |
| | | return getLocNoRun(1, staDescId, sourceStaNo, matnr, batch, grade,moveCrnNo, locTypeDto, times,rgvNo); |
| | | } |
| | | // // 2.库位当前所属尺寸无空库位时,调整尺寸参数,向上兼容检索库位 |
| | | // if (locTypeDto.getLocType1() < 2) { |
| | | // int i = locTypeDto.getLocType1() + 1; |
| | | // locTypeDto.setLocType1((short)i); |
| | | // return getLocNo(1, staDescId, sourceStaNo, matnr,batch,grade, locTypeDto, 0); |
| | | // } |
| | | log.error("系统没有空库位!!! 尺寸规格: {}, 轮询次数:{}", JSON.toJSONString(locTypeDto), times); |
| | | throw new CoolException("没有空库位"); |
| | | } |
| | | String locNo = locMast.getLocNo(); |
| | | |
| | | // 生成工作号 |
| | | int workNo = getWorkNo(0); |
| | | // 返回dto |
| | | startupDto.setWorkNo(workNo); |
| | | startupDto.setCrnNo(crnNo); |
| | | startupDto.setSourceStaNo(sourceStaNo); |
| | | startupDto.setLocNo(locNo); |
| | | return startupDto; |
| | | } |
| | | } |