自动化立体仓库 - WMS系统
#
pang.jiabao
2024-08-12 de8e16542594e01210aba8a72d18f2d2874681c2
src/main/java/com/zy/common/service/CommonService.java
@@ -3,7 +3,6 @@
import com.alibaba.fastjson.JSON;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.baomidou.mybatisplus.mapper.Wrapper;
import com.core.common.Arith;
import com.core.common.Cools;
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
@@ -11,7 +10,6 @@
import com.zy.asrs.utils.Utils;
import com.zy.asrs.utils.VersionUtils;
import com.zy.common.model.LocTypeDto;
import com.zy.common.model.Shelves;
import com.zy.common.model.StartupDto;
import com.zy.common.properties.SlaveProperties;
import lombok.extern.slf4j.Slf4j;
@@ -19,7 +17,10 @@
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;
import java.util.HashMap;
import java.util.List;
import java.util.Map;
import java.util.stream.Collectors;
/**
 * 货架核心功能
@@ -122,115 +123,9 @@
     */
    @Transactional
    public StartupDto getLocNo(Integer staDescId, Integer sourceStaNo,LocTypeDto locTypeDto,int times) {
        LocMast locMast;
        // 初始化参数
        int crnNo = 0;      //堆垛机号
        int nearRow = 0;    //最浅库位排
        int curRow = 0;     //最深库位排
        LocMast locMast = null;     // 目标库位
        StartupDto startupDto = new StartupDto();
        RowLastno rowLastno = rowLastnoService.selectById(1);
        int sRow = rowLastno.getsRow();
        int eRow = rowLastno.geteRow();
        int crn_qty = rowLastno.getCrnQty();
        int rowCount = eRow - sRow + 1;
        if (Cools.isEmpty(rowLastno)) {
            throw new CoolException("数据异常,请联系管理员");
        }
        // ===============>>>> 开始执行
        curRow = rowLastno.getCurrentRow();
        // 如果没有相近物料,则按规则轮询货架
        if (Cools.isEmpty(locMast)) {
            Shelves shelves = new Shelves(rowCount, crn_qty);
            int divides = (int) Arith.divides(1, curRow - 1, 4);
            curRow = (int) Arith.remainder(curRow, 4);
            if (curRow == 0) {
                curRow = 4;
            }
            for (int i = 0; i < shelves.group; i ++) {
                curRow = shelves.start(curRow);
                if (curRow < 0) {
                    throw new CoolException("检索库位失败,请联系管理员");
                }
                Integer crnNo1 = shelves.get(curRow);
                crnNo1 = crnNo1 + divides*1;
                if (basCrnpService.checkSiteError(crnNo1, true)) {
                    crnNo = crnNo1;
                    curRow = curRow + divides*4;
                    break;
                }
            }
        }
        if (crnNo == 0) {
            throw new CoolException("没有可用的堆垛机");
        }
        // 1.当检索库排为浅库位排时,优先寻找当前库排的深库位排
        if (locMast == null) {
            if (Utils.isShallowLoc(slaveProperties, curRow)) {
                Integer deepRow = Utils.getDeepRow(slaveProperties, curRow);
                locMast = locMastService.queryFreeLocMast(deepRow, locTypeDto.getLocType1());
                // todo:luxiaotao 如果用浅排找到的深库位,那么则需要判断这个深库位对应的浅库位是否有货(F、X、D)
                // 因库位移转、需预留空库位
                if (!locMastService.checkEmptyCount(locMast)) {
                    locMast = null;
                }
            }
            if (Cools.isEmpty(locMast)) {
                locMast = locMastService.queryFreeLocMast(curRow, locTypeDto.getLocType1());
                // 因库位移转、需预留空库位
                if (!locMastService.checkEmptyCount(locMast)) {
                    locMast = null;
                }
                // 目标库位 ===>> 浅库位, 则校验其深库位是否为 F D X
                if (null != locMast && Utils.isShallowLoc(slaveProperties, locMast.getLocNo())) {
                    LocMast deepLoc = locMastService.selectById(Utils.getDeepLoc(slaveProperties, locMast.getLocNo()));
                    if (!deepLoc.getLocSts().equals("F") && !deepLoc.getLocSts().equals("D") && !deepLoc.getLocSts().equals("X")) {
                        locMast = null;
                    }
                }
                // 目标库位 ===>> 深库位, 则校验其浅库位是否为 O
                if (null != locMast && Utils.isDeepLoc(slaveProperties, locMast.getLocNo())) {
                    LocMast shallowLoc = locMastService.selectById(Utils.getShallowLoc(slaveProperties, locMast.getLocNo()));
                    if (!Cools.isEmpty(shallowLoc)) {
                        if (!shallowLoc.getLocSts().equals("O")) {
                            locMast = null;
                        }
                    }
                }
            }
        }
        // 更新库位排号
        rowLastno.setCurrentRow(curRow);
        rowLastnoService.updateById(rowLastno);
        // 2.库位当前所属尺寸无空库位时,调整尺寸参数,向上兼容检索库位
        if (Cools.isEmpty(locMast)) {
            // 当前巷道无空库位时,递归调整至下一巷道,检索全部巷道无果后,跳出递归
            if (times < rowCount) {
                times = times + 1;
                return getLocNo(staDescId, sourceStaNo, locTypeDto, times);
            }
            log.error("系统没有空库位!!! 尺寸规格: {}, 轮询次数:{}", JSON.toJSONString(locTypeDto), times);
            throw new CoolException("没有空库位");
        }
//        // 搜索空托
//        locMast = getLocNoStep4(staDescId, sourceStaNo);
//        if (locMast != null) {
//            //找到库位,返回dto
//            return getLocNoStep6(staDescId, sourceStaNo, locMast);//返回dto
//        }
        if (locMast == null) {
            //搜索整个空库位组
            locMast = getLocNoStepSingle(locTypeDto);
        }
        locMast = getLocNoStepSingle(locTypeDto);
        if (locMast != null) {
            //找到库位,返回dto
@@ -240,37 +135,49 @@
       //找不到库位,抛出异常
        throw new CoolException("没有空库位");
    }
    // 搜索单品(整个库位组)
    private LocMast getLocNoStepSingle(LocTypeDto locTypeDto) {
        LocMast locMast = null;
        //单品
        List<LocMast> locMasts = locMastService.selectAreaEmpty(locTypeDto.getLocType1());//搜索货物
        // 获取模式为电脑模式,无任务的堆垛机列表:防止分配到堆垛机不可用
        List<BasCrnp> basCrnps = basCrnpService.selectList(new EntityWrapper<BasCrnp>().eq("crn_sts",3)
                .eq("wrk_no",0));
        if (basCrnps.isEmpty()) {
            // 都有任务则获取电脑模式的堆垛机列表
            basCrnps = basCrnpService.selectList(new EntityWrapper<BasCrnp>().eq("crn_sts",3));
        }
        if (basCrnps.isEmpty()) {
            throw new CoolException("没有可用堆垛机,堆垛机停止或异常");
        }
        // 可用堆垛机列表
        List<Integer> crnNoList = basCrnps.stream().map(BasCrnp::getCrnNo).collect(Collectors.toList());
        // 搜索深库位
        List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                .eq("loc_sts","O").in("crn_no",crnNoList).in("row1","1,4,5,8,9,12,13,16,17,20,21,24").orderBy("lev1,bay1,row1"));
        // 深库位没有则搜索浅库位
        if (locMasts.isEmpty()) {
            locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                    .eq("loc_sts","O").in("crn_no",crnNoList).in("row1","2,3,6,7,10,11,14,15,18,19,22,23").orderBy("lev1,bay1,row1"));
        }
        if (locMasts.isEmpty()) {
            throw new CoolException("没有可用库位");
        }
        // 记录堆垛机是否查询过,避免重复查询
        Map<Integer,Boolean> crnMap = new HashMap<>();
        for (LocMast mast : locMasts) {
            List<String> groupLoc = Utils.getGroupLocNo(mast.getLocNo(), true);
//            if (!locMastService.checkAllLocEmpty(groupLoc)) {
//                continue;
//            }
            LocMast tmp = null;
            for (String loc : groupLoc) {
                LocMast locMast1 = locMastService.selectByLoc(loc);
                if (locMast1 == null) {
                    continue;
            if (crnMap.get(mast.getCrnNo()) == null) {
                //预留空库位
                if (locMastService.checkEmptyCount(mast, 10)) {
                    locMast = mast;
                    break;
                } else {
                    crnMap.put(mast.getCrnNo(),true);
                }
                if (!locMast1.getLocSts().equals("O")) {
                    continue;
                }
                tmp = locMast1;
                break;
            }
            //预留空库位
            if (tmp != null && locMastService.checkEmptyCount(mast, 10)) {
                locMast = tmp;
                break;
            }
        }