自动化立体仓库 - WMS系统
#
LSH
2023-03-27 dca272efbaf315859decfcd339b39f9f647fffad
src/main/java/com/zy/common/service/CommonService.java
@@ -1,5 +1,6 @@
package com.zy.common.service;
import com.alibaba.fastjson.JSON;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.baomidou.mybatisplus.mapper.Wrapper;
import com.core.common.Cools;
@@ -7,15 +8,15 @@
import com.zy.asrs.entity.*;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.Utils;
import com.zy.asrs.utils.VersionUtils;
import com.zy.common.model.LocTypeDto;
import com.zy.common.model.Shelves;
import com.zy.common.model.StartupDto;
import com.zy.common.properties.SlaveProperties;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;
import java.util.ArrayList;
import java.util.List;
/**
@@ -25,6 +26,20 @@
@Slf4j
@Service
public class CommonService {
    public static final List<Integer> FIRST_GROUP_ROW_LIST = new ArrayList<Integer>() {{
        add(1);add(2);add(3);add(4);add(5);add(6);add(7);add(8);add(9);add(10);
    }};
    public static final List<Integer> FIRST_GROUP_ROW_LIST_SHORT = new ArrayList<Integer>() {{
        add(8);add(9);add(10);
    }};
    public static final List<Integer> SECOND_GROUP_ROW_LIST = new ArrayList<Integer>() {{
        add(12);add(13);add(14);add(15);add(16);add(17);add(18);
    }};
    public static final List<Integer> THIRD_GROUP_ROW_LIST = new ArrayList<Integer>() {{
        add(20);add(21);add(22);add(23);
    }};
    @Autowired
    private WrkMastService wrkMastService;
@@ -47,7 +62,7 @@
    /**
     * 生成工作号
     * @param wrkMk 0:入库 1 - 3000 ; 1:拣料/并板/盘点 3001 - 6000 ; 2: 出库 6001 -9000 ; 3:其他 9001 -9999
     * @param wrkMk 0:入出库 ; 1:其他
     * @return workNo(工作号)
     */
    public int getWorkNo(Integer wrkMk) {
@@ -55,11 +70,14 @@
        if (Cools.isEmpty(wrkLastno)) {
            throw new CoolException("数据异常,请联系管理员");
        }
        int workNo = wrkLastno.getWrkNo();
        int workNo = 0;
        // 入出库类型
        workNo = wrkLastno.getWrkNo();
        int sNo = wrkLastno.getSNo();
        int eNo = wrkLastno.getENo();
        workNo = workNo>=eNo ? sNo : workNo+1;
        while (true) {
            WrkMast wrkMast = wrkMastService.selectById(workNo);
            if (null != wrkMast) {
@@ -68,12 +86,10 @@
                break;
            }
        }
        // 修改序号记录
        if (workNo > 0){
            wrkLastno.setWrkNo(workNo);
            wrkLastnoService.updateById(wrkLastno);
        }
        // 检验
        if (workNo == 0) {
            throw new CoolException("生成工作号失败,请联系管理员");
        } else {
@@ -84,203 +100,139 @@
        return workNo;
    }
    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, List<String> matNos, LocTypeDto locTypeDto, int times) {
        return getLocNo(staDescId, sourceStaNo, matNos, locTypeDto, times);
    }
    /**
     * 检索库位号
     * @param whsType 类型 1:双深式货架
     * @param staDescId 路径工作类型
     * @param staDescId 路径ID
     * @param sourceStaNo 源站
     * @param matNos 商品编号集合
     * @param matNos 物料号集合
     * @return locNo 检索到的库位号
     */
    @Transactional
    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, List<String> matNos, LocTypeDto locTypeDto, int times) {
    public StartupDto getLocNo(Integer staDescId, Integer sourceStaNo, List<String> matNos, LocTypeDto locTypeDto,int times) {
        StartupDto startupDto = new StartupDto();
        // 生成工作号
        int workNo = getWorkNo(0);
        switch (sourceStaNo) {
            case 202:
                whsType = 2;
                break;
            case 205:
                whsType = 1;
                break;
            case 126:
                whsType = 3;
                break;
            default:
                throw new CoolException("库位排号分配错误, 源站号:" + sourceStaNo);
        }
        startupDto.setWorkNo(workNo);
        RowLastno rowLastno = rowLastnoService.selectById(whsType);
        if (Cools.isEmpty(rowLastno)) {
            throw new CoolException("数据异常,请联系管理员");
        }
        // ===============>>>> 开始执行
        int curRow = rowLastno.getCurrentRow();
        int sRow = rowLastno.getsRow();
        int eRow = rowLastno.geteRow();
        int crn_qty = rowLastno.getCrnQty();
        int rowCount = eRow - sRow + 1;
        // 目标堆垛机号
        int crnNo = 0;
        // 目标库位
        LocMast locMast = null;
        // 靠近摆放规则 --- 同天同规格物料
        if (!Cools.isEmpty(matNos)) {
            List<String> locNos = locDetlService.getSameDetlToday(matNos.get(0), sRow, eRow);
            for (String locNo : locNos) {
                if (Utils.isShallowLoc(slaveProperties, locNo)) {
                    continue;
        // 靠近摆放规则 --- 相同订单号, 同天同规格物料
        if (!Cools.isEmpty(matNos) && matNos.size() == 1 && staDescId == 1) {
            //先判断工作档,查找主档IOType=1, wrkSts < 10的工作明细,料号相同的明细库位
            List<WrkMast> wrkMasts = wrkMastService.selectSameMatnrs(matNos.get(0));
            for (WrkMast wrkMast : wrkMasts) {
                LocMast locMast0 = locMastService.findNearloc(wrkMast.getLocNo());
                if (null != locMast0) {
                    // 浅库位符合尺寸检测
                    if (VersionUtils.locMoveCheckLocType(locMast0, locTypeDto)) {
                        locMast = locMast0;
                        break;
                    }
                }
                String shallowLocNo = Utils.getShallowLoc(slaveProperties, locNo);
                // 检测目标库位是否为空库位
                LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                    locMast = shallowLoc;
                    crnNo = locMast.getCrnNo();
                    break;
            }
            if (Cools.isEmpty(locMast)) {
                //再判断库存明细档,料号相同的明细库位
                List<String> locNos = locDetlService.getSameDetl(matNos.get(0));
                for (String locNo : locNos) {
                    LocMast locMast0 = locMastService.findNearloc(locNo);
                    if (null != locMast0) {
                        // 浅库位符合尺寸检测
                        if (VersionUtils.locMoveCheckLocType(locMast0, locTypeDto)) {
                            locMast = locMast0;
                            break;
                        }
                    }
                }
            }
        }
        // 靠近摆放规则 --- 空托
        if (staDescId == 10) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D").gt("row1", sRow).lt("row1", eRow));
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                    .eq("loc_sts", "D"));
            if (locMasts.size() > 0) {
                for (LocMast loc : locMasts) {
                    if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) {
                        continue;
                    }
                    String shallowLocNo = Utils.getShallowLoc(slaveProperties,  loc.getLocNo());
                    // 检测目标库位是否为空库位
                    LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                    if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                        locMast = shallowLoc;
                        crnNo = locMast.getCrnNo();
                        break;
                    LocMast locMast0 = locMastService.findNearloc(loc.getLocNo());
                    if (null != locMast0) {
                        // 浅库位符合尺寸检测
                        if (VersionUtils.locMoveCheckLocType(locMast0, locTypeDto)) {
                            locMast = locMast0;
                            break;
                        }
                    }
                }
            }
        }
        // 如果没有相近物料,则按规则轮询货架
        if (null == locMast) {
            // 1-4排
            if (whsType == 1) {
                // 获取目标站所在货架排号
                Shelves shelves = new Shelves(rowCount, crn_qty);
                curRow = shelves.start(curRow);
                if (curRow < 0) {
                    throw new CoolException("检索库位失败,请联系管理员");
                }
                for (List<Integer> node : shelves.nodes){
                    if (node.contains(curRow)) {
                        crnNo = shelves.nodes.indexOf(node) + 1;
                        break;
                    }
                }
                // 5-8排
            } else if (whsType == 2) {
                // 获取目标站所在货架排号
                Shelves shelves = new Shelves(rowCount, crn_qty);
                curRow = shelves.start(curRow - 4);
                if (curRow < 0) {
                    throw new CoolException("检索库位失败,请联系管理员");
                }
                for (List<Integer> node : shelves.nodes){
                    if (node.contains(curRow)) {
                        crnNo = shelves.nodes.indexOf(node) + 1;
                        break;
                    }
                }
                // 偏移量补偿
                curRow = curRow + 4;
                crnNo = crnNo + 1;
                // 126空板入 1-8排
            } else {
                // 获取目标站所在货架排号
                Shelves shelves = new Shelves(rowCount, crn_qty);
                curRow = shelves.start(curRow);
                if (curRow < 0) {
                    throw new CoolException("检索库位失败,请联系管理员");
                }
                for (List<Integer> node : shelves.nodes){
                    if (node.contains(curRow)) {
                        crnNo = shelves.nodes.indexOf(node) + 1;
                        break;
                    }
                }
            }
        }
        basCrnpService.checkSiteStatus(crnNo);
        // 获取目标站
        Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                .eq("type_no", staDescId)
                .eq("stn_no", sourceStaNo)
                .eq("crn_no", crnNo);
                .eq("stn_no", sourceStaNo);
        StaDesc staDesc = staDescService.selectOne(wrapper);
        if (Cools.isEmpty(staDesc)) {
            log.error("入库路径不存在, staDescId={}, sourceStaNo={}", staDescId, sourceStaNo);
            throw new CoolException("入库路径不存在");
        }
        // 检测目标站
        BasDevp staNo = basDevpService.selectById(staDesc.getCrnStn());
        int inQty = staNo.getInQty()==null?0:staNo.getInQty();
        if (staNo.getAutoing().equals("Y") && inQty<2) {
            // 更新库位排号
            rowLastno.setCurrentRow(curRow);
            rowLastnoService.updateById(rowLastno);
            // 查找库位
            if (locMast == null) {
                if (Utils.isShallowLoc(slaveProperties, curRow)) {
                    Integer deepRow = Utils.getDeepRow(slaveProperties, curRow);
                    locMast = locMastService.queryFreeLocMast(deepRow, locTypeDto.getLocType1());
        if (!staNo.getAutoing().equals("Y")) {
            throw new CoolException("目标站" + staDesc.getCrnStn() + "不可用");
        }
        // 开始查找库位 ==============================>>
        // 1.当检索库排为浅库位排时,优先寻找当前库排的深库位排
        if (locMast == null) {
            List<LocMast> peakLocs = locMastService.selectAllPeakLoc();
            for (LocMast peakLoc : peakLocs) {
                List<String> groupInsideLoc = Utils.getGroupInsideLoc(peakLoc.getLocNo());
                if (!Cools.isEmpty(groupInsideLoc)){
                    if (!locMastService.checkAllLocEmpty(groupInsideLoc)) continue;
                    locMast = locMastService.selectOne(new EntityWrapper<LocMast>()
                            .eq("loc_no", groupInsideLoc.get(0)));
                    break;
                }else {
                    locMast=peakLoc;
                    break;
                }
                if (Cools.isEmpty(locMast)) {
                    locMast = locMastService.queryFreeLocMast(curRow, locTypeDto.getLocType1());
            }
        }
        // 2.库位当前所属尺寸无空库位时,调整尺寸参数,向上兼容检索库位
        if (Cools.isEmpty(locMast)) {
            List<LocMast> peakLocs = locMastService.selectAllPeakLoc();
            for (LocMast peakLoc : peakLocs) {
                List<String> groupOuterLoc = Utils.getGroupInsideLoc(peakLoc.getLocNo());
                if (!Cools.isEmpty(groupOuterLoc)){
                    if (!locMastService.checkAllLocEmpty(groupOuterLoc)) continue;
                    locMast = locMastService.selectOne(new EntityWrapper<LocMast>()
                            .eq("loc_no", groupOuterLoc.get(0)));
                }else {
                    locMast = peakLoc;
                }
            }
            if (Cools.isEmpty(locMast)) {
                // 轻货物找轻库位为空时,可以去找重库位仓
                if (locTypeDto.getLocType1() == 1) {
                    locTypeDto.setLocType1((short) 2);
                    return getLocNo(null, staDescId, sourceStaNo, matNos, locTypeDto, times);
                }
                if (times >= rowCount) {
                    log.error("没有空库位");
                    throw new CoolException("没有空库位");
                }
                times = times + 1;
                return getLocNo(1, staDescId, sourceStaNo, matNos, locTypeDto, times);
                log.error("系统没有空库位!!! 尺寸规格: {}, 轮询次数:{}", JSON.toJSONString(locTypeDto), times);
                throw new CoolException("没有空库位");
            }
            String locNo = locMast.getLocNo();
            // 返回dto
            startupDto.setCrnNo(crnNo);
            startupDto.setSourceStaNo(sourceStaNo);
            startupDto.setStaNo(staNo.getDevNo());
            startupDto.setLocNo(locNo);
        } else {
            throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
        }
        String locNo = locMast.getLocNo();
        // 生成工作号
        int workNo = getWorkNo(0);
        // 返回dto
        startupDto.setWorkNo(workNo);
        startupDto.setSourceStaNo(sourceStaNo);
        startupDto.setStaNo(staNo.getDevNo());
        startupDto.setLocNo(locNo);
        return startupDto;
    }
    public static String zerofill(String msg, Integer count) {
        if (msg.length() == count) {
            return msg;
        } else if (msg.length() > count) {
            return msg.substring(0, 16);
        } else {
            StringBuilder msgBuilder = new StringBuilder(msg);
            for(int i = 0; i < count - msg.length(); ++i) {
                msgBuilder.insert(0, "0");
            }
            return msgBuilder.toString();
        }
    }
}
}