自动化立体仓库 - WMS系统
#
zwl
2025-03-31 d90ff688cb60885a63df2db77152232cc9191bbc
src/main/java/com/zy/common/web/WcsController.java
@@ -1,11 +1,14 @@
package com.zy.common.web;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.baomidou.mybatisplus.mapper.Wrapper;
import com.core.common.Cools;
import com.core.common.R;
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.entity.result.StorageResult;
import com.zy.asrs.service.*;
import com.zy.common.CodeRes;
import com.zy.common.model.LocTypeDto;
import com.zy.common.model.StartupDto;
import com.zy.common.service.CommonService;
@@ -41,53 +44,111 @@
    private WaitPakinService waitPakinService;
    @Autowired
    private  LocDetlService locDetlService;
    @Autowired
    private  BasCrnpService basCrnpService;
    @PostMapping("/pakin/loc/returnWarehouse")
    @ResponseBody
    public synchronized StorageResult returnWarehouse(@RequestBody(required = false) SearchLocParam param) {
        StorageResult storageResult=new StorageResult();
        if (Cools.isEmpty(param.getTaskNo())) {
            storageResult.setReturnStatus(1);
            storageResult.setErrorMessage("传入工作号为空");
            return storageResult;
        }
        WrkMast wrkMast =wrkMastService.selectOne(new EntityWrapper<WrkMast>()
                .eq("wrk_no",param.getTaskNo())
                .in("io_type",103,107));
        if (Cools.isEmpty(wrkMast)){
            storageResult.setReturnStatus(1);
            storageResult.setErrorMessage("没有找到盘点拣料任务---------"+param.getTaskNo());
            return storageResult;
        }
        SearchLocParam searchLocParam = new SearchLocParam();
        searchLocParam.setBoxNo(wrkMast.getBarcode());
        searchLocParam.setWcsIoType(1);//满板
        searchLocParam.setWcsSourceStaNo(wrkMast.getStaNo());
        searchLocParam.setWcsStatus(0);
        return getLocNo(searchLocParam);
    }
    @PostMapping("/pakin/loc/v1")
    @ResponseBody
    public synchronized R getLocNo(@RequestBody SearchLocParam param) {
        if (Cools.isEmpty(param.getIoType())) {
            return R.error("入出库类型不能为空");
    public synchronized StorageResult getLocNo(@RequestBody(required = false) SearchLocParam param) {
        StorageResult storageResult=new StorageResult();
        log.info("收到WCS入库接口请求====>>入参:{}", param);
        if (Cools.isEmpty(param.getWcsIoType())) {
            storageResult.setReturnStatus(1);
            storageResult.setErrorMessage("入出库类型不能为空");
            return storageResult;
        }
        if (Cools.isEmpty(param.getSourceStaNo())) {
            return R.error("源站编号不能为空");
        if (Cools.isEmpty(param.getWcsSourceStaNo())) {
            storageResult.setReturnStatus(1);
            storageResult.setErrorMessage("源站编号不能为空");
            return storageResult;
        }
        int ioType = 0;
        List<WaitPakin> waitPakins = null;
        if (param.getIoType() == 1) {
            if (Cools.isEmpty(param.getBarcode())) {
                return R.error("条码不能为空");
        if (param.getWcsIoType() == 1) {
            //拣料和盘点入库
            WrkMast wrkMast1037 =wrkMastService.selectOne(new EntityWrapper<WrkMast>()
                    .eq("barcode", param.getBoxNo())
                    .in("io_type",103,107));
            WrkMast wrkMast537 =wrkMastService.selectOne(new EntityWrapper<WrkMast>()
                    .eq("barcode", param.getBoxNo())
                    .in("io_type",53,57));
            if (wrkMast537 != null) {
                StorageResult.Results results=new StorageResult.Results();
                results.setTaskNo(wrkMast537.getWrkNo());
                results.setShelfUnitId(wrkMast537.getLocNo()+"");
                storageResult.setResults(results);
                return storageResult;
            }
            waitPakins = waitPakinService.selectList(new EntityWrapper<WaitPakin>().eq("zpallet", param.getBarcode()));
            if (Cools.isEmpty(waitPakins)) {
                return R.error("条码数据错误");
            if(Cools.isEmpty(wrkMast1037)) {
                if (Cools.isEmpty(param.getBoxNo())) {
                    storageResult.setReturnStatus(1);
                    storageResult.setErrorMessage("条码不能为空");
                    return storageResult;
                }
                waitPakins = waitPakinService.selectList(new EntityWrapper<WaitPakin>().eq("zpallet", param.getBoxNo()));
                if (Cools.isEmpty(waitPakins)) {
                    WrkMast wrkMast = wrkMastService.selectByBarcode(param.getBoxNo());
                    if (wrkMast != null && wrkMast.getIoType() == 103) {
                        storageResult.setReturnStatus(1);
                        storageResult.setErrorMessage(CodeRes.PICK_600);
                        return storageResult;
                    }
                    storageResult.setReturnStatus(1);
                    storageResult.setErrorMessage(CodeRes.NO_COMB_700);
                    return storageResult;
                }
                int countLoc = locDetlService.selectCount(new EntityWrapper<LocDetl>().eq("zpallet", param.getBoxNo()));
                int countWrk = wrkDetlService.selectCount(new EntityWrapper<WrkDetl>().eq("zpallet", param.getBoxNo()));
                if (countLoc > 0 || countWrk > 0) {
                    storageResult.setReturnStatus(1);
                    storageResult.setErrorMessage(CodeRes.EXIST_500);
                    return storageResult;
                }
            }else {
                ioType = wrkMast1037.getIoType();
            }
            int countLoc = locDetlService.selectCount(new EntityWrapper<LocDetl>().eq("zpallet",param.getBarcode()));
            int countWrk = wrkDetlService.selectCount(new EntityWrapper<WrkDetl>().eq("zpallet",param.getBarcode()));
            if (countLoc > 0 || countWrk > 0) {
                return R.error("工作档/库存条码数据已存在");
            }
        }
        if (Cools.isEmpty(param.getLocType1())){
            return R.error("高低检测信号不能为空");
        }
        // 源站点状态检测
        BasDevp sourceStaNo = basDevpService.checkSiteStatus(param.getSourceStaNo(), true);
        LocTypeDto locTypeDto = new LocTypeDto(sourceStaNo);
        StartupDto dto = null;
        switch (param.getIoType()) {
        switch (param.getWcsIoType()) {
            case 1://满托盘入库
                assert waitPakins != null;
                dto = startupFullPutStore(param.getSourceStaNo(), param.getBarcode(), locTypeDto, waitPakins);
                storageResult = startupFullPutStore(param.getWcsSourceStaNo(), param.getBoxNo(), waitPakins,ioType);
                break;
            case 10://空托盘入库
                dto = emptyPlateIn(param.getSourceStaNo(), locTypeDto, param.getBarcode());
            case 2://空托盘入库
                storageResult = emptyPlateIn(param.getWcsSourceStaNo(), param.getBoxNo());
                break;
            default:
                break;
        }
        return R.ok().add(dto);
        log.info("WCS入库接口返参:{},托盘码:{}", storageResult, param.getBoxNo());
        return storageResult;
    }
@@ -95,111 +156,90 @@
     * 全板入库
     */
    @Transactional
    public StartupDto startupFullPutStore(Integer devpNo, String barcode, LocTypeDto locTypeDto, List<WaitPakin> waitPakins) {
        // 源站点状态检测
        BasDevp sourceStaNo = basDevpService.checkSiteStatus(devpNo, true);
        // 检索库位
        List<String> matNos = waitPakins.stream().map(WaitPakin::getMatnr).distinct().collect(Collectors.toList());
        StartupDto dto = commonService.getLocNo(1, 1, devpNo, matNos, locTypeDto,0);
        int workNo = dto.getWorkNo();
        Date now = new Date();
        // 生成工作档
        WrkMast wrkMast = new WrkMast();
        wrkMast.setWrkNo(workNo);
        wrkMast.setIoTime(new Date());
        wrkMast.setWrkSts(2L); // 工作状态:生成入库ID
        wrkMast.setIoType(1); // 入出库状态:1.入库
        wrkMast.setIoPri(13D); // 优先级
        wrkMast.setCrnNo(dto.getCrnNo());
        wrkMast.setSourceStaNo(dto.getSourceStaNo());
        wrkMast.setStaNo(dto.getStaNo());
        wrkMast.setLocNo(dto.getLocNo());
        wrkMast.setBarcode(barcode); // 托盘码
        wrkMast.setFullPlt("Y"); // 满板:Y
        wrkMast.setPicking("N"); // 拣料
        wrkMast.setExitMk("N"); // 退出
        wrkMast.setEmptyMk("N"); // 空板
        wrkMast.setLinkMis("Y");
        wrkMast.setCtnType(sourceStaNo.getCtnType()); // 容器类型
        // 操作人员数据
        wrkMast.setAppeTime(now);
        wrkMast.setModiTime(now);
        boolean res = wrkMastService.insert(wrkMast);
        if (!res) {
            throw new CoolException("保存工作档失败");
        }
        // 生成工作档明细
        waitPakins.forEach(waitPakin -> {
            WrkDetl wrkDetl = new WrkDetl();
            wrkDetl.sync(waitPakin);
            wrkDetl.setWrkNo(wrkMast.getWrkNo());
            wrkDetl.setIoTime(wrkMast.getIoTime());
            wrkDetl.setAppeTime(now);
            wrkDetl.setModiTime(now);
            if (!wrkDetlService.insert(wrkDetl)) {
                throw new CoolException("保存工作明细失败");
            }
        });
        // 更新源站点信息
        sourceStaNo.setWrkNo(workNo);
        sourceStaNo.setModiTime(now);
        if (!basDevpService.updateById(sourceStaNo)){
            throw new CoolException("更新源站失败");
        }
        // 更新目标库位状态
        LocMast locMast = locMastService.selectById(dto.getLocNo());
        if (locMast.getLocSts().equals("O")){
            locMast.setLocSts("S"); // S.入库预约
            locMast.setModiTime(now);
            if (!locMastService.updateById(locMast)){
                throw new CoolException("改变库位状态失败");
            }
        } else {
            throw new CoolException(dto.getLocNo()+"目标库位已被占用");
        }
        return dto;
    }
    public StorageResult startupFullPutStore(Integer devpNo, String barcode, List<WaitPakin> waitPakins,Integer ioType) {
        StorageResult storageResult=new StorageResult();
        Integer[] arr=arr();
        LocMast locMast1=new LocMast();
        Integer workNo = 0;
        //判断是否是拣料或者是盘点
        if(ioType==103||ioType==107) {
            WrkDetl wrkDetl=wrkDetlService.selectOne(new EntityWrapper<WrkDetl>().eq("zpallet", barcode));
    @Transactional
    public StartupDto emptyPlateIn(Integer devpNo, LocTypeDto locTypeDto, String barcode) {
        // 源站点状态检测
        BasDevp sourceStaNo = basDevpService.checkSiteStatus(devpNo, true);
        // 检索库位
        StartupDto dto = commonService.getLocNo(1, 10, devpNo, null, locTypeDto,0);
        int workNo = dto.getWorkNo();
        // 生成工作档
        WrkMast wrkMast = new WrkMast();
        wrkMast.setWrkNo(workNo);
        wrkMast.setIoTime(new Date());
        wrkMast.setWrkSts(2L); // 工作状态:生成入库ID
        wrkMast.setIoType(10); // 入出库状态:10.空板入库
        wrkMast.setIoPri(13D); // 优先级
        wrkMast.setCrnNo(dto.getCrnNo());
        wrkMast.setSourceStaNo(dto.getSourceStaNo());
        wrkMast.setStaNo(dto.getStaNo());
        wrkMast.setLocNo(dto.getLocNo());
        wrkMast.setFullPlt("N"); // 满板
        wrkMast.setPicking("N"); // 拣料
        wrkMast.setExitMk("N"); // 退出
        wrkMast.setEmptyMk("Y"); // 空板
        wrkMast.setLinkMis("Y");
        wrkMast.setBarcode(barcode);
        wrkMast.setCtnType(sourceStaNo.getCtnType()); // 容器类型
        // 操作人员数据
        wrkMast.setAppeTime(new Date());
        wrkMast.setModiTime(new Date());
        boolean res = wrkMastService.insert(wrkMast);
        if (!res) {
            throw new CoolException("保存工作档失败");
        }
        // 更新源站点信息
        sourceStaNo.setWrkNo(workNo);
        sourceStaNo.setModiTime(new Date());
        if (!basDevpService.updateById(sourceStaNo)){
            throw new CoolException("更新源站失败");
            int type=Cools.isEmpty(wrkDetl.getBeBatch())?1:wrkDetl.getBeBatch();
            // 检索库位
            WaitPakin waitPakin1=new WaitPakin();
            waitPakin1.sync(wrkDetl);
            locMast1 =commonService.getLocNo2(waitPakin1,arr,0,type,1);
            WrkMast wrkMast=wrkMastService.selectByBarcode(barcode);
            workNo = wrkMast.getWrkNo();
            int mbz=wrkMast.getStaNo()*10+Integer.valueOf(wrkMast.getSourceLocNo().substring(6));
            String ykw=wrkMast.getLocNo();
            wrkMast.setIoType(ioType-50);
            wrkMast.setWrkSts(1L);//入库
            wrkMast.setModiTime(new Date());
            wrkMast.setSourceStaNo(wrkMast.getStaNo()); // 源站
            wrkMast.setStaNo(mbz); // 目标站
            wrkMast.setLocNo(locMast1.getLocNo()); // 目标库位 = 出库时的源库位
            wrkMast.setSourceLocNo(ykw); // 源库位
            wrkMastService.updateById(wrkMast);
        }else{
            int type=Cools.isEmpty(waitPakins.get(0).getBeBatch())?1:waitPakins.get(0).getBeBatch();
            // 检索库位
            locMast1 =commonService.getLocNo2(waitPakins.get(0),arr,0,type,1);
            int mbz=devpNo*10+Integer.valueOf(locMast1.getLocNo().substring(6));
            //正常入库
            workNo = commonService.getWorkNo(0);
            Date now = new Date();
            // 生成工作档
            WrkMast wrkMast = new WrkMast();
            wrkMast.setWrkNo(workNo);
            wrkMast.setIoTime(new Date());
            wrkMast.setWrkSts(2L); // 工作状态:生成入库ID
            wrkMast.setIoType(1); // 入出库状态:1.入库
            wrkMast.setIoPri(13D); // 优先级
            wrkMast.setSourceStaNo(devpNo);
            wrkMast.setStaNo(mbz);
            wrkMast.setLocNo(locMast1.getLocNo());
            wrkMast.setBarcode(barcode); // 托盘码
            wrkMast.setFullPlt("Y"); // 满板:Y
            wrkMast.setPicking("N"); // 拣料
            wrkMast.setExitMk("N"); // 退出
            wrkMast.setEmptyMk("N"); // 空板
            wrkMast.setLinkMis("Y");
            wrkMast.setCtnType(1); // 容器类型
            // 操作人员数据
            wrkMast.setAppeTime(now);
            wrkMast.setModiTime(now);
            boolean res = wrkMastService.insert(wrkMast);
            if (!res) {
                throw new CoolException("保存工作档失败");
            }
            // 生成工作档明细
            waitPakins.forEach(waitPakin -> {
                WrkDetl wrkDetl = new WrkDetl();
                wrkDetl.sync(waitPakin);
                wrkDetl.setWrkNo(wrkMast.getWrkNo());
                wrkDetl.setIoTime(wrkMast.getIoTime());
                wrkDetl.setAppeTime(now);
                wrkDetl.setModiTime(now);
                if (!wrkDetlService.insert(wrkDetl)) {
                    throw new CoolException("保存工作明细失败");
                }
            });
            // 更新入库通知档 ioStatus ===>> Y
            Wrapper<WaitPakin> wrapper = new EntityWrapper<WaitPakin>()
                    .eq("zpallet", barcode);
            WaitPakin setParam = new WaitPakin();
            setParam.setLocNo(locMast1.getLocNo());
            setParam.setIoStatus("Y");
            setParam.setModiTime(now);
            if (!waitPakinService.update(setParam, wrapper)) {
                throw new CoolException("更新通知档失败");
            }
        }
        // 更新目标库位状态
        LocMast locMast = locMastService.selectById(dto.getLocNo());
        LocMast locMast = locMastService.selectById(locMast1.getLocNo());
        if (locMast.getLocSts().equals("O")){
            locMast.setLocSts("S"); // S.入库预约
            locMast.setModiTime(new Date());
@@ -207,9 +247,142 @@
                throw new CoolException("改变库位状态失败");
            }
        } else {
            throw new CoolException(dto.getLocNo()+"目标库位已被占用");
            throw new CoolException(locMast1.getLocNo()+"目标库位已被占用");
        }
        return dto;
        StorageResult.Results results=new StorageResult.Results();
        results.setTaskNo(workNo);
        results.setShelfUnitId(locMast1.getLocNo());
        results.setBarcode(barcode);
        storageResult.setResults(results);
        return storageResult;
    }
    @Transactional
    public StorageResult emptyPlateIn(Integer devpNo, String barcode) {
        StorageResult storageResult=new StorageResult();
        // 检索库位
        Integer[] arr=arr();
        // 检索库位
        LocMast locMast1 =commonService.getLocNo2(null,arr,0,1,2);
        int workNo = commonService.getWorkNo(0);
        // 生成工作档
        WrkMast wrkMast = new WrkMast();
        wrkMast.setWrkNo(workNo);
        wrkMast.setIoTime(new Date());
        wrkMast.setWrkSts(2L); // 工作状态:生成入库ID
        wrkMast.setIoType(10); // 入出库状态:10.空板入库
        wrkMast.setIoPri(13D); // 优先级
        wrkMast.setSourceStaNo(devpNo);
        wrkMast.setLocNo(locMast1.getLocNo());
        wrkMast.setFullPlt("N"); // 满板
        wrkMast.setPicking("N"); // 拣料
        wrkMast.setExitMk("N"); // 退出
        wrkMast.setEmptyMk("Y"); // 空板
        wrkMast.setLinkMis("Y");
        wrkMast.setBarcode(barcode);
        wrkMast.setCtnType(2); // 容器类型
        // 操作人员数据
        wrkMast.setAppeTime(new Date());
        wrkMast.setModiTime(new Date());
        boolean res = wrkMastService.insert(wrkMast);
        if (!res) {
            throw new CoolException("保存工作档失败");
        }
        // 更新目标库位状态
        LocMast locMast = locMastService.selectById(locMast1.getLocNo());
        if (locMast.getLocSts().equals("O")){
            locMast.setLocSts("S"); // S.入库预约
            locMast.setModiTime(new Date());
            if (!locMastService.updateById(locMast)){
                throw new CoolException("改变库位状态失败");
            }
        } else {
            throw new CoolException(locMast1.getLocNo()+"目标库位已被占用");
        }
        StorageResult.Results results=new StorageResult.Results();
        results.setTaskNo(workNo);
        results.setShelfUnitId(locMast1.getLocNo());
        storageResult.setResults(results);
        return storageResult;
    }
    @Transactional
    public Integer[] arr() {
        //获取有标记的小车,按顺序进行记录
        int count =basCrnpService.selectCount(new EntityWrapper<BasCrnp>());
        //初始化数组
        Integer [] arr=new Integer[7];
        //数组标记
        int i=0;
        BasCrnp basCrnp=basCrnpService.selectOne(new EntityWrapper<BasCrnp>().eq("tank_qty",1));
        //没有找到标记时按默认一号小车所在层开始排
        if(Cools.isEmpty(basCrnp)){
            for(int q=1;q<=count;q++){
                basCrnp=basCrnpService.selectOne(new EntityWrapper<BasCrnp>().eq("crn_no",q));
                if(Cools.isEmpty(basCrnp)){
                    log.error(q+"号小车没有找到");
                    continue;
                }
                if(basCrnp.getCrnErr()>0||basCrnp.getCrnSts()!=1){
                    log.error(q+"号小车报警或者在充电跳过此车");
                    continue;
                }
                arr[i]=basCrnp.getLev1();
                i++;
                if(q==1){
                    basCrnp.setTankQty(0);
                    basCrnpService.update(basCrnp,new EntityWrapper<BasCrnp>().eq("crn_no",1));
                }else if(q==2){
                    basCrnp.setTankQty(1);
                    basCrnpService.update(basCrnp,new EntityWrapper<BasCrnp>().eq("crn_no",2));
                }
            }
        }else{
            basCrnp.setTankQty(0);
            basCrnpService.update(basCrnp,new EntityWrapper<BasCrnp>().eq("crn_no",basCrnp.getCrnNo()));
            int xx=0;
            arr[i]=basCrnp.getLev1();
            i++;
            int o=basCrnp.getCrnNo();
            for(int q=1;q<count;q++){
                if(++o>count){
                    o=1;
                }
                basCrnp=basCrnpService.selectOne(new EntityWrapper<BasCrnp>().eq("crn_no",o));
                if(Cools.isEmpty(basCrnp)){
                    log.error(q+"号小车没有找到");
                    continue;
                }
                if(basCrnp.getCrnErr()>0||basCrnp.getCrnSts()!=1){
                    log.error(q+"号小车报警或者在充电跳过此车");
                    continue;
                }
                if(xx==0){
                    basCrnp.setTankQty(1);
                    basCrnpService.update(basCrnp,new EntityWrapper<BasCrnp>().eq("crn_no",o));
                }
                arr[i]=basCrnp.getLev1();
                i++;
                xx++;
            }
        }
        for (int w=1;w<=7;w++){
            boolean boo=true;
            for(int g=0;g<i;g++){
                if(arr[g]==w){
                    boo=false;
                    break;
                }
            }
            if(boo){
                arr[i]=w;
                i++;
            }
            if(i==7) break;
        }
        return arr;
    }
}