自动化立体仓库 - WMS系统
pjb
昨天 d6cb644d0ccc0f73f68d60b3a43e82320d8c97f0
src/main/java/com/zy/common/web/WcsController.java
@@ -8,8 +8,10 @@
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.entity.param.EmptyPlateOutParam;
import com.zy.asrs.entity.param.StockOutParam;
import com.zy.asrs.entity.result.FindLocNoAttributeVo;
import com.zy.asrs.mapper.LocMastMapper;
import com.zy.asrs.mapper.WrkMastMapper;
import com.zy.asrs.service.*;
import com.zy.common.model.LocTypeDto;
import com.zy.common.model.StartupDto;
@@ -63,6 +65,9 @@
    @Resource
    private ConfigService configService;
    @Resource
    private WrkMastMapper wrkMastMapper;
    @PostMapping("/pakin/loc/v1")
    @ResponseBody
    @Transactional
@@ -90,20 +95,38 @@
        StartupDto dto = null;
        // 入库有异常出到出库口1024
        if(!Cools.isEmpty(param.getErrMsg())){
            return exceptionIsOutOfTheWarehouse(param,sourceStaNo,waitPakin);
        }
        if(param.getIoType() == 1) {
            List<SearchLocParam.WantBucket> wantBucketFlag = param.getWantBucketFlag();
            Optional<SearchLocParam.WantBucket> first = wantBucketFlag.stream().filter(wantBucket -> wantBucket.getBucketType() == param.getBucketType()).findFirst();
            if (first.isPresent()) {
                if(waitPakin == null) {
                    return R.error("入库通知档为空");
                } else {
                    dto = startupFullPutStore(param,waitPakin,first.get()); // 直供罐装线任务
                    if (dto != null) {
                        log.info("WCS入库直供罐装线接口返参:{},托盘码:{}", dto, param.getBarcode());
                        return R.ok().add(dto);
            for(SearchLocParam.WantBucket wantBucket: wantBucketFlag) {
                if(wantBucket.getBucketType() != 0 && wantBucket.getBucketType() == param.getBucketType()) { // 罐装线有要桶信号并且当前桶是罐装线要的桶
                    if(waitPakin == null) {
                        return R.error("入库通知档为空");
                    } else {
                        // <4 < 2 < 4
                        int count = wrkMastMapper.selectInGzxCount(wantBucket.getSite());
//                        int count = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("sta_no", wantBucket.getSite()));
                        if(wantBucket.getSite() == 1071 && count < 4 || wantBucket.getSite() == 1064 && count < 2 || wantBucket.getSite() == 1078 && count < 4) {
                            dto = startupFullPutStore(param,waitPakin,wantBucket); // 直供罐装线任务
                            if (dto != null) {
                                log.info("WCS入库直供罐装线接口返参:{},托盘码:{}", dto, param.getBarcode());
                                return R.ok().add(dto);
                            }
                        } else {
                            log.warn("直供灌装线任务已满,入成品库,入库目标站点{},任务数:{}",wantBucket.getSite(),count);
                        }
                    }
                }
            }
        }
        // 1.母托盘,2子托盘
        int flag = 0;
        if(param.getIoType() == 10) {
            flag = param.getBucketType() == 21 ? 1 : 2 ;
        }
        switch (param.getIoType()) {
@@ -112,13 +135,80 @@
                dto = startupFullPutStore(param.getSourceStaNo(), param.getBarcode(), locTypeDto, waitPakin, param.isTailSupportFlag());
                break;
            case 10://空托盘入库
                dto = emptyPlateIn(param.getSourceStaNo(), locTypeDto, param.getBarcode(), 1);
                dto = emptyPlateIn(param.getSourceStaNo(), locTypeDto, param.getBarcode(), 1, flag);
                break;
            default:
                break;
        }
        log.info("WCS入库接口返参:{},托盘码:{}", dto, param.getBarcode());
        return R.ok().add(dto);
    }
    /**
     * 入库异常出到出库口1024
     */
    @Transactional(propagation = Propagation.REQUIRED)
    public R exceptionIsOutOfTheWarehouse(SearchLocParam param, BasDevp sourceStaNo,WaitPakin waitPakin) {
        StartupDto dto = commonService.getLocNo(param,1024);
        int workNo = dto.getWorkNo();
        Date now = new Date();
        // 生成工作档
        WrkMast wrkMast = new WrkMast();
        wrkMast.setWrkNo(workNo);
        wrkMast.setIoTime(now);
        wrkMast.setWrkSts(2L);
        wrkMast.setIoType(3); // 入出库状态:3.站到站
        wrkMast.setIoPri(13D); // 优先级
        wrkMast.setSourceStaNo(dto.getSourceStaNo());
        wrkMast.setStaNo(dto.getStaNo());
        wrkMast.setBarcode(param.getBarcode()); // 托盘码
        wrkMast.setFullPlt("Y"); // 满板:Y
        wrkMast.setPicking("N"); // 拣料
        wrkMast.setExitMk("N"); // 退出
        wrkMast.setEmptyMk("N"); // 空板
        wrkMast.setLinkMis("Y");
        wrkMast.setCtnType(0); // 尾托标识
        wrkMast.setPdcType(waitPakin != null ? waitPakin.getMaktx() : ""); // 空桶类型
        // 操作人员数据
        wrkMast.setAppeTime(now);
        wrkMast.setModiTime(now);
        wrkMast.setLocNo(param.getErrMsg()); // 异常描述体现在目标库位上
        boolean res = wrkMastService.insert(wrkMast);
        if (!res) {
            throw new CoolException("保存工作档失败");
        }
        // 生成工作档明细
        if(waitPakin != null) {
            WrkDetl wrkDetl = new WrkDetl();
            wrkDetl.sync(waitPakin);
            wrkDetl.setWrkNo(wrkMast.getWrkNo());
            wrkDetl.setIoTime(wrkMast.getIoTime());
            wrkDetl.setAppeTime(now);
            wrkDetl.setModiTime(now);
            if (!wrkDetlService.insert(wrkDetl)) {
                throw new CoolException("保存工作明细失败");
            }
            // 更新入库通知档 ioStatus ===>> Y
            Wrapper<WaitPakin> wrapper = new EntityWrapper<WaitPakin>()
                    .eq("zpallet", param.getBarcode());
            WaitPakin setParam = new WaitPakin();
            setParam.setLocNo(dto.getLocNo());
            setParam.setIoStatus("Y");
            setParam.setModiTime(now);
            if (!waitPakinService.update(setParam, wrapper)) {
                throw new CoolException("更新通知档失败");
            }
        }
        // 更新源站点信息
        sourceStaNo.setWrkNo(workNo);
        sourceStaNo.setModiTime(now);
        if (!basDevpService.updateById(sourceStaNo)){
            throw new CoolException("更新源站失败");
        }
        return R.ok(dto);
    }
    // 罐装完成入库
@@ -146,17 +236,19 @@
        }
        // 获取系统配置,看成品罐装完成是否直接出到发货口
        Config config = configService.selectConfigByCode("gzwcfh");
        String fhFlag = "";
        Config config = configService.selectConfigByCode("gzxfh" + param.getSourceStaNo());
        boolean fhFlag = false;
        int fhk = 0; // 发货口
        if (config != null && config.getStatus() == 1 && !Cools.isEmpty(config.getValue())) {
            fhFlag = config.getValue();
            fhFlag = true;
            fhk = Integer.parseInt(config.getValue());
        }
        Date now = new Date();
        StartupDto dto;
        // 判断贴标异常,复检重量异常的,不分配库位,去往异常口1090
//        if ( !param.isTbFlag() || param.getGrossWeight() < param.getWeight()) {
//        if ( !param.isTbFlag() || !param.isReinspection()) {
//
//            // 生成工作档 ------------------------------------------------------
//            WrkMast wrkMast = new WrkMast();
@@ -190,9 +282,11 @@
//            wrkDetl.setManuDate(param.getManuDate());
//            wrkDetl.setWeight(param.getWeight());
//            wrkDetl.setManLength(param.getGrossWeight());
//            wrkDetl.setInspect(1); // 贴标成功
//            wrkDetl.setVolume(param.getCannedVolume()); // 罐装量
//            wrkDetl.setInspect(param.isTbFlag()?1:0); // 贴标成功
//            wrkDetl.setIoTime(now);
//            wrkDetl.setAppeTime(now);
//            wrkDetl.setModel(wrkDetl1.getMaktx()); // 保存空桶名称
//            wrkDetlService.insert(wrkDetl);
//
//            dto = new StartupDto();
@@ -200,7 +294,7 @@
//            dto.setSourceStaNo(wrkMast.getSourceStaNo());
//            dto.setStaNo(wrkMast.getStaNo());
//        } else
        if(param.getMatnr().equals(fhFlag)) { // 直接发货
        if(fhFlag) { // 直接发货
            // 生成工作档 ------------------------------------------------------
            WrkMast wrkMast = new WrkMast();
            wrkMast.setWrkNo(commonService.getWorkNo(0));
@@ -210,7 +304,7 @@
            wrkMast.setIoPri(13D); // 优先级
//            wrkMast.setCrnNo(dto.getCrnNo());
            wrkMast.setSourceStaNo(param.getSourceStaNo());
            wrkMast.setStaNo(1016);
            wrkMast.setStaNo(fhk);
//            wrkMast.setLocNo(dto.getLocNo());
            wrkMast.setBarcode(wrkMast1.getBarcode()); // 托盘码
            wrkMast.setFullPlt("Y"); // 满板:Y
@@ -233,9 +327,11 @@
            wrkDetl.setManuDate(param.getManuDate());
            wrkDetl.setWeight(param.getWeight());
            wrkDetl.setManLength(param.getGrossWeight());
            wrkDetl.setVolume(param.getCannedVolume()); // 罐装量
            wrkDetl.setInspect(1);
            wrkDetl.setIoTime(now);
            wrkDetl.setAppeTime(now);
            wrkDetl.setModel(wrkDetl1.getMaktx()); // 保存空桶名称
            wrkDetlService.insert(wrkDetl);
            dto = new StartupDto();
@@ -285,9 +381,12 @@
                wrkDetl.setManuDate(param.getManuDate());
                wrkDetl.setWeight(param.getWeight());
                wrkDetl.setManLength(param.getGrossWeight());
                wrkDetl.setVolume(param.getCannedVolume());
                wrkDetl.setInspect(1); // 贴标成功
                wrkDetl.setIoTime(now);
                wrkDetl.setAppeTime(now);
                log.warn("成品罐装完成,桶类型保存,新任务号:{},旧任务号:{},旧任务桶型:{}",workNo,wrkMast1.getWrkNo(),wrkDetl1.getMaktx());
                wrkDetl.setModel(wrkDetl1.getMaktx()); // 保存空桶名称
                wrkDetlService.insert(wrkDetl);
                // 更新目标库位状态
@@ -357,7 +456,7 @@
        if(!param.isTbFlag()) { //下线出库
            wrkMast.setSourceStaNo(1090);
            wrkMast.setStaNo(1016); // 异常下线默认入库站点为1016
            wrkMast.setStaNo(1024); // 异常下线默认入库站点为1016
            wrkMastService.updateById(wrkMast);
            return R.ok();
        }
@@ -576,6 +675,14 @@
        return wrkMastService.insert(wrkMast) ? R.ok("自动空托入库成功,工作号:"+wrkMast.getWrkNo()) : R.error("生成自动空托入库失败");
    }
    // 自动出空桶
    @PostMapping("/autoOutEmptyBucket")
    @ResponseBody
    public R autoOutEmptyBucket(@RequestBody StockOutParam param){
        workService.startupFullTakeStore(param, 29L);
        return R.ok("出库启动成功");
    }
    @PostMapping("auto/emptyOut/v1")
    @ResponseBody
    public R autoEmptyOut(@RequestBody Map<String,String> emptyPalletSite){
@@ -694,13 +801,13 @@
        // 源站点状态检测
        BasDevp sourceStaNo = basDevpService.checkSiteStatus(param.getSourceStaNo(), true);
        // 判断空桶库有多少这种桶型
        int count = locDetlService.selectCount(new EntityWrapper<LocDetl>().eq("matnr", param.getBucketType()).where("CAST(SUBSTRING(loc_no, 1, 2) as int) >= 9"));
        // 小于10个则直供罐装线,避免入空桶库后在出库
        if (count > 10) {
             return null;
        }
//        // 判断空桶库有多少这种桶型
//        int count = locDetlService.selectCount(new EntityWrapper<LocDetl>().eq("matnr", param.getBucketType()).where("CAST(SUBSTRING(loc_no, 1, 2) as int) >= 9"));
//
//        // 小于10个则直供罐装线,避免入空桶库后在出库
//        if (count > 10) {
//             return null;
//        }
        StartupDto dto = commonService.getLocNo(param,wantBucket.getSite());
        int workNo = dto.getWorkNo();
@@ -762,7 +869,7 @@
    }
    @Transactional
    public StartupDto emptyPlateIn(Integer devpNo, LocTypeDto locTypeDto, String barcode, int locArea) {
    public StartupDto emptyPlateIn(Integer devpNo, LocTypeDto locTypeDto, String barcode, int locArea, int flag) {
        // 源站点状态检测
        BasDevp sourceStaNo = basDevpService.checkSiteStatus(devpNo, true);
        // 检索库位
@@ -776,7 +883,7 @@
        wrkMast.setIoTime(new Date());
        wrkMast.setWrkSts(2L); // 工作状态:生成入库ID
        wrkMast.setIoType(10); // 入出库状态:10.空板入库
        wrkMast.setIoPri(13D); // 优先级
        wrkMast.setIoPri(14D); // 优先级
        wrkMast.setCrnNo(dto.getCrnNo());
        wrkMast.setSourceStaNo(dto.getSourceStaNo());
        wrkMast.setStaNo(dto.getStaNo());
@@ -786,6 +893,7 @@
        wrkMast.setExitMk("N"); // 退出
        wrkMast.setEmptyMk("Y"); // 空板
        wrkMast.setLinkMis("Y");
        wrkMast.setPltType(flag); // 空拖类型
//        wrkMast.setBarcode(barcode);
//        wrkMast.setCtnType(sourceStaNo.getCtnType()); // 容器类型
        // 操作人员数据