自动化立体仓库 - WMS系统
#
LSH
2023-12-07 d497d66f3cfb2a2d0672c499b3a19d006548aa2a
src/main/java/com/zy/common/service/CommonService.java
@@ -110,22 +110,37 @@
    /**
     * 检索库位号
     * @param whsType 类型 1:双深式货架
     * @param staDescId 路径ID
     *
     * @param whsType     类型 1:双深式货架
     * @param staDescId   路径ID
     * @param sourceStaNo 源站
     * @param matnr 物料号集合
     * @param matnr       物料号集合
     * @return locNo 检索到的库位号
     */
    @Transactional
    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch,String grade,LocTypeDto locTypeDto, int times) {
        if (Cools.isEmpty(matnr)){  //物料号
            matnr="";
    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, LocTypeDto locTypeDto) {
        return getLocNoRun(whsType,staDescId,sourceStaNo,matnr,batch,grade,0,locTypeDto,0);
    }
    /**
     * 检索库位号
     *
     * @param whsType     类型 1:双深式货架
     * @param staDescId   路径ID
     * @param sourceStaNo 源站
     * @param matnr       物料号集合
     * @return locNo 检索到的库位号
     */
    @Transactional
    public StartupDto getLocNoRun(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times) {
        if (Cools.isEmpty(matnr)) {  //物料号
            matnr = "";
        }
        if (Cools.isEmpty(batch)){  //箱号
            batch="";
        if (Cools.isEmpty(batch)) {  //箱号
            batch = "";
        }
        if (Cools.isEmpty(grade)){  //备用
            grade="";
        if (Cools.isEmpty(grade)) {  //备用
            grade = "";
        }
        // 初始化参数
@@ -137,42 +152,67 @@
        StartupDto startupDto = new StartupDto();
        RowLastno rowLastno = rowLastnoService.selectById(whsType);
        int sRow = rowLastno.getsRow();
        int eRow = rowLastno.geteRow();
        int crnNumber = rowLastno.getCrnQty();
        if (Cools.isEmpty(rowLastno)) {
            throw new CoolException("数据异常,请联系管理员");
        }
        // ===============>>>> 开始执行
        curRow = rowLastno.getCurrentRow();
        int[] locNecessaryParameters  = Utils.LocNecessaryParameters(whsType, curRow);
        rowCount=locNecessaryParameters[0];
        curRow=locNecessaryParameters[1];
        crnNo=locNecessaryParameters[2];
        nearRow=locNecessaryParameters[3];
        if (!basCrnpService.checkSiteError(crnNo,true)){  //此程序用于优化堆垛机异常时的运行时间
            times++;
            for (int i=times;i<Utils.RowCount(whsType,curRow);i++){
                locNecessaryParameters  = Utils.LocNecessaryParameters(whsType, curRow);
                rowCount=locNecessaryParameters[0];
                curRow=locNecessaryParameters[1];
                crnNo=locNecessaryParameters[2];
                nearRow=locNecessaryParameters[3];
                if (basCrnpService.checkSiteError(crnNo,true)){
                    break;
                }else {
                    times++;
                }
            }
            if (times==Utils.RowCount(whsType,curRow)){
                throw new CoolException("无可用堆垛机");
        if (!Cools.isEmpty(moveCrnNo) && moveCrnNo!=0){
            crnNumber = moveCrnNo;
            if (times==0){
                curRow = moveCrnNo*4-1;
            }else {
                curRow = moveCrnNo*4-2;
            }
        }
        // 靠近摆放规则 --- 同天同规格物料
        if (Cools.isEmpty(locMast) && !Cools.isEmpty(matnr) &&  (staDescId == 1 || staDescId == 11 || staDescId == 111)) {
        //此程序用于优化堆垛机异常时的运行时间
        for (int i = times; i < crnNumber; i++) {
            int[] locNecessaryParameters = Utils.LocNecessaryParameters(whsType, curRow, crnNumber);
            curRow = locNecessaryParameters[1];
            crnNo = locNecessaryParameters[2];
            if (basCrnpService.checkSiteError(crnNo, true)) {
                rowCount =  locNecessaryParameters[0];
                nearRow = locNecessaryParameters[3];
                break;
            } else {
                times++;
            }
        }
        if (nearRow == 0) {
            throw new CoolException("无可用堆垛机");
        }
        boolean signRule1 = false;
        boolean signRule2 = false;
        // 靠近摆放规则 --- 同天同规格物料 //分离版
//        if (!Cools.isEmpty(matnr) &&  (staDescId == 1)){
//            signRule1 = true;
//        }
        // 靠近摆放规则 --- 同天同规格物料 //互通版
        if (!Cools.isEmpty(matnr) && staDescId == 1) {
            signRule2 = true;
        }
        if (!Cools.isEmpty(matnr) &&  (staDescId == 11 || staDescId == 111)) {
            signRule1 = true;
        }
        if (signRule1){
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
            for (LocMast locMast1:locMasts){
                if (VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
                    continue;
                }
                String shallowLoc = Utils.getDeepLoc(slaveProperties,locMast1.getLocNo());
                LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no",shallowLoc));
                LocMast locMast2 = locMastService.selectById(shallowLoc);
                if (!Cools.isEmpty(locMast2) && locMast2.getLocSts().equals("F")){
                    LocDetl locDetl = locDetlService.selectOne(new EntityWrapper<LocDetl>().eq("loc_no", locMast2.getLocNo()));
                    if (!Cools.isEmpty(locDetl) && matnr.equals(locDetl.getMatnr())) {
@@ -181,17 +221,63 @@
                    }
                }
            }
        }else if (signRule2){
            List<String> locNos = locDetlService.getSameDetlToday(matnr, sRow, eRow);
            for (String locNo : locNos) {
                if (Utils.isShallowLoc(slaveProperties, locNo)) {
                    continue;
                }
                String shallowLocNo = Utils.getShallowLoc(slaveProperties, locNo);
                // 检测目标库位是否为空库位
                LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                    if (VersionUtils.locMoveCheckLocTypeComplete(shallowLoc, locTypeDto)) {
                        if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
                            locMast = shallowLoc;
                            crnNo = locMast.getCrnNo();
                            break;
                        }
                    }
                }
            }
        }
        // 靠近摆放规则 --- 空托
        if (Cools.isEmpty(locMast) && staDescId == 10) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
            for (LocMast locMast1:locMasts){
                String shallowLoc = Utils.getDeepLoc(slaveProperties,locMast1.getLocNo());
                LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no",shallowLoc));
                if (!Cools.isEmpty(locMast2) && locMast2.getLocSts().equals("D")){
                    locMast = locMast1;
                    break;
//        // 靠近摆放规则 --- 空托  //分离版
//        if (staDescId == 10) {
//            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
//            for (LocMast locMast1:locMasts){
//                if (VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
//                    continue;
//                }
//                String shallowLoc = Utils.getDeepLoc(slaveProperties,locMast1.getLocNo());
//                LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no",shallowLoc));
//                if (!Cools.isEmpty(locMast2) && locMast2.getLocSts().equals("D")){
//                    locMast = locMast1;
//                    break;
//                }
//            }
//        }
        // 靠近摆放规则 --- 空托 //互通版
        if (staDescId == 10) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow));
            if (locMasts.size() > 0) {
                for (LocMast loc : locMasts) {
                    if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) {
                        continue;
                    }
                    String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo());
                    // 检测目标库位是否为空库位
                    LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                    if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                        if (VersionUtils.locMoveCheckLocTypeComplete(shallowLoc, locTypeDto)) {
                            if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
                                locMast = shallowLoc;
                                crnNo = locMast.getCrnNo();
                                break;
                            }
                        }
                    }
                }
            }
        }
@@ -200,7 +286,7 @@
        StaDesc staDesc = null;
        BasDevp staNo = null;
        if (Utils.BooleanWhsTypeSta(whsType)){
        if (Utils.BooleanWhsTypeSta(whsType, staDescId)) {
            // 获取目标站
            wrapper = new EntityWrapper<StaDesc>()
                    .eq("type_no", staDescId)
@@ -210,17 +296,18 @@
            if (Cools.isEmpty(staDesc)) {
                log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
//                throw new CoolException("入库路径不存在");
                crnNo=0;
                crnNo = 0;
            }
            staNo = basDevpService.selectById(staDesc.getCrnStn());
            if (!staNo.getAutoing().equals("Y")) {
//                throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
                crnNo=0;
                crnNo = 0;
            }
            startupDto.setStaNo(staNo.getDevNo());
        }
        // 更新库位排号
        if (Utils.BooleanWhsTypeSta(whsType)){
        if (Utils.BooleanWhsTypeSta(whsType, staDescId)) {
            rowLastno.setCurrentRow(curRow);
            rowLastnoService.updateById(rowLastno);
        }
@@ -228,30 +315,38 @@
        // 开始查找库位 ==============================>>
        // 1.按规则查找库位
        if (Cools.isEmpty(locMast) && crnNo!=0){
        if (Cools.isEmpty(locMast) && crnNo != 0) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
            for (LocMast locMast1:locMasts){
                String shallowLoc = Utils.getDeepLoc(slaveProperties,locMast1.getLocNo());
                LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no",shallowLoc).eq("loc_sts","O"));
                if (!Cools.isEmpty(locMast2)){
            for (LocMast locMast1 : locMasts) {
                if (VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
                    continue;
                }
                String shallowLoc = Utils.getDeepLoc(slaveProperties, locMast1.getLocNo());
                LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", shallowLoc).eq("loc_sts", "O"));
                if (!Cools.isEmpty(locMast2)) {
                    locMast = locMast2;
                    break;
                }
            }
        }
        if (Cools.isEmpty(locMast) && !basCrnpService.checkSiteError(crnNo,true)){
        if (!Cools.isEmpty(locMast) && !basCrnpService.checkSiteError(crnNo, true)) {
            locMast = null;
        }
        // 2.库位当前所属尺寸无空库位时,调整尺寸参数,向上兼容检索库位
        if (Cools.isEmpty(locMast)  || !locMast.getLocSts().equals("O")) {
        // 递归查询
        if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) {
            // 当前巷道无空库位时,递归调整至下一巷道,检索全部巷道无果后,跳出递归
            if (times < rowCount) {
                times = times + 1;
                return getLocNo(1, staDescId, sourceStaNo, matnr,batch,grade, locTypeDto, times);
                return getLocNoRun(1, staDescId, sourceStaNo, matnr, batch, grade,moveCrnNo, locTypeDto, times);
            }
//            // 2.库位当前所属尺寸无空库位时,调整尺寸参数,向上兼容检索库位
//            if (locTypeDto.getLocType1() < 2) {
//                int i = locTypeDto.getLocType1() + 1;
//                locTypeDto.setLocType1((short)i);
//                return getLocNo(1, staDescId, sourceStaNo, matnr,batch,grade, locTypeDto, 0);
//            }
            log.error("系统没有空库位!!! 尺寸规格: {}, 轮询次数:{}", JSON.toJSONString(locTypeDto), times);
            throw new CoolException("没有空库位");
        }
@@ -263,25 +358,7 @@
        startupDto.setWorkNo(workNo);
        startupDto.setCrnNo(crnNo);
        startupDto.setSourceStaNo(sourceStaNo);
        if (Utils.BooleanWhsTypeSta(whsType)){
            startupDto.setStaNo(staNo.getDevNo());
        }
        startupDto.setLocNo(locNo);
        return startupDto;
    }
    private static String zerofill(String msg, Integer count) {
        if (msg.length() == count) {
            return msg;
        } else if (msg.length() > count) {
            return msg.substring(0, 16);
        } else {
            StringBuilder msgBuilder = new StringBuilder(msg);
            for(int i = 0; i < count - msg.length(); ++i) {
                msgBuilder.insert(0, "0");
            }
            return msgBuilder.toString();
        }
    }
}