自动化立体仓库 - WMS系统
#
whycq
2025-01-08 d3cb0e841e6585aa84a45f18bb30965db8d1a6aa
src/main/java/com/zy/asrs/service/impl/WorkServiceImpl.java
@@ -8,10 +8,7 @@
import com.core.common.SnowflakeIdWorker;
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.entity.param.EmptyPlateOutParam;
import com.zy.asrs.entity.param.FullStoreParam;
import com.zy.asrs.entity.param.LocDetlAdjustParam;
import com.zy.asrs.entity.param.StockOutParam;
import com.zy.asrs.entity.param.*;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.Utils;
import com.zy.common.model.*;
@@ -75,6 +72,8 @@
    private RowLastnoService rowLastnoService;
    @Autowired
    private SlaveProperties slaveProperties;
    @Autowired
    private WaitPakinService waitPakinService;
    @Override
    @Transactional
@@ -202,12 +201,17 @@
                ioType = dto.isAll() ? 101 : 103;
            } else if (ioWorkType.equals(IoWorkType.CHECK_OUT)) {
                ioType = 107;
            } else if (ioWorkType.equals(IoWorkType.MERGE_OUT)) {
                ioType = 104;
            }
            assert ioType != null;
            // 获取库位
            LocMast locMast = locMastService.selectById(dto.getLocNo());
            Integer outSta = staNo.getDevNo();
            // 获取路径
            StaDesc staDesc = staDescService.queryCrnStn(ioType, locMast.getCrnNo(), staNo.getDevNo());
            StaDesc staDesc = staDescService.queryCrnStn(ioType, locMast.getCrnNo(), outSta);
            // 生成工作号
            int workNo = commonService.getWorkNo(WorkNoType.getWorkNoType(ioType));
            // 生成工作档
@@ -281,6 +285,7 @@
        LocMast locMast = locMastService.selectById(taskDto.getLocNo());
        // 获取路径
        int ioType = taskDto.isAll() ? 101 : 103;
        StaDesc staDesc = staDescService.queryCrnStnAuto(ioType, locMast.getCrnNo(), staNo.getDevNo());
        // 生成工作号
        int workNo = commonService.getWorkNo(WorkNoType.getWorkNoType(ioType));
@@ -312,9 +317,9 @@
        for (LocDto locDto : taskDto.getLocDtos()) {
            if (locDto.getAnfme()==null || locDto.getAnfme() <= 0.0D) { continue; }
            OrderDetl orderDetl = orderDetlService.selectItem(locDto.getOrderNo(), locDto.getMatnr(), locDto.getBatch());
            if (orderDetl == null) {
                orderDetl = orderDetlService.selectItem(locDto.getOrderNo(), locDto.getMatnr(), null);
            }
//            if (orderDetl == null) {
//                orderDetl = orderDetlService.selectItem(locDto.getOrderNo(), locDto.getMatnr(), null);
//            }
            WrkDetl wrkDetl = new WrkDetl();
            wrkDetl.sync(orderDetl);
            wrkDetl.setZpallet(wrkMast.getBarcode());
@@ -429,6 +434,10 @@
                    .eq("crn_no", locMast.getCrnNo());
            StaDesc staDesc = staDescService.selectOne(wrapper);
            Integer sourceStaNo = staDesc.getCrnStn();
            WrkMast mast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("source_loc_no", locMast.getLocNo()));
            if (!Cools.isEmpty(mast)) {
                throw new CoolException(locNo+"已有出库任务!");
            }
            if (Cools.isEmpty(sourceStaNo)) {
                throw new CoolException("检索源站失败");
            }
@@ -439,7 +448,7 @@
            wrkMast.setIoTime(now);
            wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID
            wrkMast.setIoType(110); // 入出库状态: 110.空板出库
            wrkMast.setIoPri(10D);
            wrkMast.setIoPri(13D);
            wrkMast.setSourceStaNo(sourceStaNo); // 源站
            wrkMast.setStaNo(param.getOutSite()); // 目标站
            wrkMast.setCrnNo(locMast.getCrnNo());
@@ -471,6 +480,70 @@
    @Override
    @Transactional
    public WrkMast emptyPlateOut(EmptyPlateOutParam param) {
        WrkMast wrkMast = new WrkMast();
        if (Cools.isEmpty(param.getOutSite())) {
            throw new CoolException("站点不存在");
        }
        for (String locNo : param.getLocNos()) {
            // 获取工作号
            int workNo = commonService.getWorkNo(0);
            // 获取库位
            LocMast locMast = locMastService.selectById(locNo);
            if (Cools.isEmpty(locMast)) {
                throw new CoolException(locNo+"库位不存在");
            }
            // 获取源站
            Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                    .eq("type_no", 110)
                    .eq("stn_no", param.getOutSite())
                    .eq("crn_no", locMast.getCrnNo());
            StaDesc staDesc = staDescService.selectOne(wrapper);
            Integer sourceStaNo = staDesc.getCrnStn();
            if (Cools.isEmpty(sourceStaNo)) {
                throw new CoolException("检索源站失败");
            }
            Date now = new Date();
            // 保存工作档
            wrkMast.setWrkNo(workNo);
            wrkMast.setIoTime(now);
            wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID
            wrkMast.setIoType(110); // 入出库状态: 110.空板出库
            wrkMast.setIoPri(10D);
            wrkMast.setSourceStaNo(sourceStaNo); // 源站
            wrkMast.setStaNo(param.getOutSite()); // 目标站
            wrkMast.setCrnNo(locMast.getCrnNo());
            wrkMast.setSourceLocNo(locNo); // 源库位
            wrkMast.setFullPlt("N"); // 满板:Y
            wrkMast.setPicking("N"); // 拣料
            wrkMast.setExitMk("N"); // 退出
            wrkMast.setEmptyMk("Y"); // 空板
            wrkMast.setLinkMis("N");
            wrkMast.setAppeUser(1L);
            wrkMast.setAppeTime(now);
            wrkMast.setModiUser(1L);
            wrkMast.setModiTime(now);
            wrkMast.setMemo("生成自动空板出库");
            boolean res = wrkMastService.insert(wrkMast);
            if (!res) {
                throw new CoolException("保存工作档失败");
            }
            // 更新库位状态 D.空板 -> R.出库预约
            if (locMast.getLocSts().equals("D")){
                locMast.setLocSts("R");
                locMast.setModiUser(1L);
                locMast.setModiTime(now);
                if (!locMastService.updateById(locMast)) {
                    throw new CoolException("更新库位状态失败");
                }
            }
        }
        return wrkMast;
    }
    @Override
    @Transactional
    public void locCheckOut(StockOutParam param, Long userId) {
        // 目标站点状态检测
        BasDevp staNo = basDevpService.checkSiteStatus(param.getOutSite());
@@ -485,6 +558,27 @@
        if (!locDetlDtos.isEmpty()) {
            // 启动出库开始 107.盘点出库
            stockOut(staNo, locDetlDtos, IoWorkType.CHECK_OUT, userId);
        } else {
            throw new CoolException("库位物料不存在");
        }
    }
    @Override
    @Transactional
    public void locMergeOut(StockOutParam param, Long userId) {
        // 目标站点状态检测
        BasDevp staNo = basDevpService.checkSiteStatus(param.getOutSite());
        // 获取库位明细
        List<LocDetlDto> locDetlDtos = new ArrayList<>();
        for (StockOutParam.LocDetl paramLocDetl : param.getLocDetls()) {
            if (!Cools.isEmpty(paramLocDetl.getLocNo(), paramLocDetl.getMatnr(), paramLocDetl.getCount())) {
                LocDetl one = locDetlService.selectItem(paramLocDetl.getLocNo(), paramLocDetl.getMatnr(), paramLocDetl.getBatch());
                if (null != one) locDetlDtos.add(new LocDetlDto(one, paramLocDetl.getCount()));
            }
        }
        if (!locDetlDtos.isEmpty()) {
            // 启动出库开始 107.盘点出库
            stockOut(staNo, locDetlDtos, IoWorkType.MERGE_OUT, userId);
        } else {
            throw new CoolException("库位物料不存在");
        }
@@ -573,6 +667,87 @@
    @Override
    @Transactional
    public void locCombOut(ReplenishmentParam param, Long userId) {
        // 参数非空判断
        if (Cools.isEmpty(param.getDevpNo(), param.getList())) {
            throw new CoolException(BaseRes.PARAM);
        }
        //判断库位号、库位状态
        LocMast locMast;
        if (Cools.isEmpty(param.getLocNo())){
            throw new CoolException("并板出库库位参数错误");
        }else {
            locMast = locMastService.selectById(param.getLocNo());
            if(!Cools.isEmpty(locMast)){
                if (!locMast.getLocSts().equals("F")){
                    throw new CoolException("并板库位非在库状态");
                }
            }else{
                throw new CoolException("库存中库位号不存在");
            }
        }
        // 源站点状态检测
//        BasDevp sourceStaNo = basDevpService.checkSiteStatus(param.getDevpNo(), true);
        // 生成工作号
        int workNo = commonService.getWorkNo(DEFAULT_WORK_NO_TYPE);
        // 获取路径
        Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                .eq("type_no", 104)
                .eq("stn_no", param.getDevpNo())
                .eq("crn_no", locMast.getCrnNo());
        StaDesc staDesc = staDescService.selectOne(wrapper);
        if (Cools.isEmpty(staDesc)) {
            throw new CoolException("出库路径不存在");
        }
        // 生成工作档
        WrkMast wrkMast = new WrkMast();
        wrkMast.setWrkNo(workNo);
        wrkMast.setIoTime(new Date());
        wrkMast.setWrkSts(11L); // 工作状态:生成入库ID
        wrkMast.setIoType(104); // 入出库状态:1.入库
        wrkMast.setIoPri(13D); // 优先级:10
        wrkMast.setCrnNo(locMast.getCrnNo());
        wrkMast.setSourceStaNo(staDesc.getCrnStn());
        wrkMast.setStaNo(param.getDevpNo());
        wrkMast.setSourceLocNo(param.getLocNo());
        wrkMast.setBarcode(locMast.getBarcode()); // 托盘码
        wrkMast.setFullPlt("Y"); // 满板:Y
        wrkMast.setPicking("N"); // 拣料
        wrkMast.setExitMk("N"); // 退出
        wrkMast.setEmptyMk("N"); // 空板
        wrkMast.setLinkMis("N");
        wrkMast.setCtnType(locMast.getCtnType()); // 容器类型
        // 操作人员数据
        wrkMast.setAppeUser(userId);
        wrkMast.setAppeTime(new Date());
        wrkMast.setModiUser(userId);
        wrkMast.setModiTime(new Date());
        boolean res = wrkMastService.insert(wrkMast);
        if (!res) {
            throw new CoolException("保存工作档失败");
        }
        // 生成工作档明细
        List<MatCodeCountDto> matDtos = new ArrayList<>();
        param.getList().forEach(elem -> {
            matDtos.add(new MatCodeCountDto(elem.getMatnr(), elem.getBatch(), elem.getCount()));
        });
        wrkDetlService.createWorkDetail2(workNo, matDtos, locMast.getBarcode(), userId);
        // 更新库位状态
//        LocMast locMast = locMastService.selectById(dto.getLocNo());
        if (locMast.getLocSts().equals("F")){
            locMast.setLocSts("P"); // P.并板出库预约
            locMast.setModiUser(userId);
            locMast.setModiTime(new Date());
            if (!locMastService.updateById(locMast)){
                throw new CoolException("改变库位状态失败");
            }
        } else {
            throw new CoolException(locMast.getLocNo()+"目标库位已被占用");
        }
    }
    @Override
    @Transactional
    public void completeWrkMast(String workNo, Long userId) {
        WrkMast wrkMast = wrkMastService.selectById(workNo);
        if (Cools.isEmpty(wrkMast)){
@@ -615,6 +790,13 @@
        Date now = new Date();
        List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", param.getLocNo()));
        String zpallet = "";
        for (LocDetl locDetl : locDetls) {
            if (!Cools.isEmpty(locDetl.getZpallet())) {
                zpallet = locDetl.getZpallet();
            }
        }
        List<LocDetlAdjustParam.LocDetlAdjust> list = param.getList();
        // 修改数量
@@ -631,7 +813,7 @@
                        // todo 盘点记录
                        // 修改库存
                        if (!locDetlService.updateAnfme(adjust.getCount(), locDetl.getLocNo(), locDetl.getMatnr(), locDetl.getBatch())) {
                            throw new CoolException(locDetl.getLocNo() + "库位," + locDetl.getMatnr() + "商品," + locDetl.getBatch() + "序列码修改数量失败");
                            throw new CoolException(locDetl.getLocNo() + "库位," + locDetl.getMatnr() + "商品," + locDetl.getBatch() + "批号修改数量失败");
                        }
                        // 保存调整记录
                        AdjDetl adjDetl = new AdjDetl();
@@ -656,7 +838,7 @@
        for (LocDetl locDetl : locDetls) {
            // todo 盘点记录
            if (!locDetlService.updateAnfme(-1.0D, locDetl.getLocNo(), locDetl.getMatnr(), locDetl.getBatch())) {
                throw new CoolException("删除" + locDetl.getLocNo() + "库位," + locDetl.getMatnr() + "商品," + locDetl.getBatch() + "序列码库存明细失败");
                throw new CoolException("删除" + locDetl.getLocNo() + "库位," + locDetl.getMatnr() + "商品," + locDetl.getBatch() + "批号库存明细失败");
            }
            // 保存调整记录
            AdjDetl adjDetl = new AdjDetl();
@@ -678,6 +860,7 @@
            Mat mat = matService.selectByMatnr(adjust.getMatnr());
            LocDetl locDetl = new LocDetl();
            locDetl.sync(mat);
            locDetl.setZpallet(zpallet);
            locDetl.setBatch(adjust.getBatch());
            locDetl.setLocNo(locMast.getLocNo());
            locDetl.setAnfme(adjust.getCount()); // 数量
@@ -686,7 +869,7 @@
            locDetl.setAppeUser(userId);
            locDetl.setAppeTime(now);
            if (!locDetlService.insert(locDetl)) {
                throw new CoolException("添加" + locDetl.getLocNo() + "库位," + locDetl.getMatnr() + "商品," + locDetl.getBatch() + "序列码库存明细失败");
                throw new CoolException("添加" + locDetl.getLocNo() + "库位," + locDetl.getMatnr() + "商品," + locDetl.getBatch() + "批号库存明细失败");
            }
            // 保存调整记录
            AdjDetl adjDetl = new AdjDetl();
@@ -724,6 +907,7 @@
    @Override
    @Transactional
    public void cancelWrkMast(String workNo, Long userId) {
        Date now = new Date();
        WrkMast wrkMast = wrkMastService.selectById(workNo);
        if (Cools.isEmpty(wrkMast)){
            throw new CoolException(workNo+"工作档不存在");
@@ -743,7 +927,7 @@
                    throw new CoolException("取消库位转移失败,源库位不存在:"+ wrkMast.getSourceLocNo());
                }
                locMast.setLocSts(wrkMast.getFullPlt().equalsIgnoreCase("N")?"D":"F");
                locMast.setModiTime(new Date());
                locMast.setModiTime(now);
                locMast.setModiUser(userId);
                locMastService.updateById(locMast);
            }
@@ -765,28 +949,101 @@
                    throw new CoolException("取消库位转移失败,目标库位不存在:"+ wrkMast.getSourceLocNo());
                }
                locMast.setLocSts("O");
                locMast.setModiTime(new Date());
                locMast.setModiTime(now);
                locMast.setModiUser(userId);
                locMastService.updateById(locMast);
            }
        } else {
            throw new CoolException("当前工作状态无法取消");
        }
        // 订单关联
        List<WrkDetl> wrkDetls = wrkDetlService.selectByWrkNo(wrkMast.getWrkNo());
        for (WrkDetl wrkDetl : wrkDetls) {
            if (!Cools.isEmpty(wrkDetl.getOrderNo())) {
                if (!orderDetlService.decrease(wrkDetl.getOrderNo(), wrkDetl.getMatnr(), wrkDetl.getBatch(), wrkDetl.getAnfme())) {
                    throw new CoolException("订单数据回滚失败");
        //取消入库工作档时,查询组托表,如果有将状态改为待处理
        if(wrkMast.getIoType() == 1) {
            List<WaitPakin> waitPakins=waitPakinService.selectList(new EntityWrapper<WaitPakin>().eq("zpallet", wrkMast.getBarcode()));
            for (WaitPakin waitPakin:waitPakins){
                if (!Cools.isEmpty(waitPakin)) {
                    waitPakin.setIoStatus("N");
                    waitPakin.setLocNo("");
                    waitPakinService.update(waitPakin, new EntityWrapper<WaitPakin>()
                            .eq("order_no", waitPakin.getOrderNo())
                            .eq("matnr", waitPakin.getMatnr())
                            .eq("batch", waitPakin.getBatch()));
                }
                // 生成新的出库作业
//                        stockOutRe(wrkMast, wrkDetls);
            }
        }
        //取消出库工作档时,查询单据管理表,回滚作业中数量
        if(wrkMast.getIoType() == 101 || wrkMast.getIoType() == 103) {
            List<WrkDetl> wrkDetls = wrkDetlService.selectByWrkNo(wrkMast.getWrkNo());
            for (WrkDetl wrkDetl : wrkDetls) {
                if (!Cools.isEmpty(wrkDetl.getOrderNo())) {
                    if (!orderDetlService.decrease(wrkDetl.getOrderNo(), wrkDetl.getMatnr(), wrkDetl.getBatch(), wrkDetl.getAnfme())) {
                        throw new CoolException("订单数据回滚失败");
                    }
                    //修改订单主表状态,没有作业数量时才可以修改
                    boolean flag = true;
                    List<OrderDetl> orderDetls = orderDetlService.selectList(new EntityWrapper<OrderDetl>().eq("order_no",wrkDetl.getOrderNo()));
                    for(OrderDetl orderDetl : orderDetls){
                        if(orderDetl.getWorkQty() > 0){
                            flag = false;
                        }
                    }
                    if(flag){
                        Order order = orderService.selectOne(new EntityWrapper<Order>().eq("order_no",wrkDetl.getOrderNo()));
                        if(!Cools.isEmpty(order) && order.getSettle()==2){
                            order.setSettle(1L);
                            order.setUpdateBy(userId);
                            order.setUpdateTime(now);
                        }
                        if(!orderService.update(order,new EntityWrapper<Order>().eq("order_no",wrkDetl.getOrderNo()))){
                            throw new CoolException("修改订单状态失败");
                        }
                    }
                }
            }
        }else {
            // 订单关联
            List<WrkDetl> wrkDetls = wrkDetlService.selectByWrkNo(wrkMast.getWrkNo());
            for (WrkDetl wrkDetl : wrkDetls) {
                if (!Cools.isEmpty(wrkDetl.getOrderNo())) {
                    if (!orderDetlService.decrease(wrkDetl.getOrderNo(), wrkDetl.getMatnr(), wrkDetl.getBatch(), wrkDetl.getAnfme())) {
                        throw new CoolException("订单数据回滚失败");
                    }
                    // 生成新的出库作业
//                        stockOutRe(wrkMast, wrkDetls);
                    //修改订单主表状态,没有作业数量时才可以修改
                    boolean flag = true;
                    List<OrderDetl> orderDetls = orderDetlService.selectList(new EntityWrapper<OrderDetl>().eq("order_no",wrkDetl.getOrderNo()));
                    for(OrderDetl orderDetl : orderDetls){
                        if(orderDetl.getWorkQty() > 0){
                            flag = false;
                        }
                    }
                    if(flag){
                        Order order = orderService.selectOne(new EntityWrapper<Order>().eq("order_no",wrkDetl.getOrderNo()));
                        if(!Cools.isEmpty(order) && order.getSettle()==2){
                            order.setSettle(1L);
                            order.setUpdateBy(userId);
                            order.setUpdateTime(now);
                        }
                        if(!orderService.update(order,new EntityWrapper<Order>().eq("order_no",wrkDetl.getOrderNo()))){
                            throw new CoolException("修改订单状态失败");
                        }
                    }
                }
            }
        }
        // 取消操作人员记录
        wrkMast.setManuType("手动取消");
        wrkMast.setModiUser(userId);
        wrkMast.setModiTime(new Date());
        wrkMast.setModiTime(now);
        if (!wrkMastService.updateById(wrkMast)) {
            throw new CoolException("取消工作档失败");
        }
@@ -812,7 +1069,7 @@
            throw new CoolException("取消工作档失败,库位不存在:"+ locNo);
        }
        locMast.setLocSts(locSts);
        locMast.setModiTime(new Date());
        locMast.setModiTime(now);
        locMast.setModiUser(userId);
        boolean locMastRes = locMastService.updateById(locMast);
        if (!wrkMastRes || !locMastRes) {
@@ -845,7 +1102,7 @@
        }
        // 获取目标站
        Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                .eq("type_no", wrkMast.getIoType() - 50)
                .eq("type_no", wrkMast.getIoType())
                .eq("stn_no", wrkMast.getStaNo()) // 作业站点 = 拣料出库的目标站
                .eq("crn_no", wrkMast.getCrnNo()); // 堆垛机号
        StaDesc staDesc = staDescService.selectOne(wrapper);
@@ -858,7 +1115,7 @@
        // 更新工作档数据状态
        wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57
        wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走
        wrkMast.setSourceStaNo(wrkMast.getStaNo()); // 源站
        wrkMast.setSourceStaNo(staDesc.getStnNo()); // 源站
        wrkMast.setStaNo(staNo); // 目标站
        wrkMast.setLocNo(wrkMast.getSourceLocNo()); // 目标库位 = 出库时的源库位
        wrkMast.setSourceLocNo(""); // 源库位清空