自动化立体仓库 - WMS系统
zjj
2025-07-29 d1c8851434d354aeefb622272fb229291c383cd2
src/main/java/com/zy/asrs/service/impl/MobileServiceImpl.java
@@ -8,6 +8,7 @@
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.entity.param.*;
import com.zy.asrs.entity.vo.AgvSiteListVo;
import com.zy.asrs.mapper.BasDevpMapper;
import com.zy.asrs.mapper.ManLocDetlMapper;
import com.zy.asrs.service.*;
@@ -83,23 +84,36 @@
    @Resource
    private BasDevpMapper basDevpMapper;
    @Autowired
    private AgvSiteService agvSiteService;
    @Override
    public R inLocCallAgv(String sta, String inSta) {
        BasDevp basDevp = basDevpMapper.selectById(inSta);
        // 0.出库模式,1.agv入库中,2.生成入库任务
        if (basDevp.getDevMk().equals("0")) { // 是出库
             // 判断是否有出库任务
            int count = wrkMastService.selectCount(new EntityWrapper<WrkMast>()
                    .eq("sta_no", inSta).lt("wrk_sts",14).in("io_type",101,103,107,110));
            if (count == 0) {
                // 没有出库任务,更改为入库模式
                basDevp.setDevMk("1");
                basDevpMapper.updateById(basDevp);
            } else {
                return R.parse(inSta + "站点存在出库任务");
            }
        // 判断是否有出库任务
        Wrapper<WrkMast> wrapper = new EntityWrapper<WrkMast>().lt("wrk_sts", 14).in("io_type", 101, 103, 107, 110);
        switch (inSta) {
            case "1040":
                wrapper.in("source_sta_no", "1043", "1044");
                break;
            case "2010":
                wrapper.in("source_sta_no", "2013", "2014");
                break;
            case "2000":
                wrapper.in("source_sta_no", "2003", "2004");
                break;
            case "3010":
                wrapper.in("source_sta_no", "3013", "3014");
                break;
            default:
        }
        int count = wrkMastService.selectCount(wrapper);
        log.info("入库呼叫agv呼叫站点:{},目标站点:{},出库任务数:{}",sta,inSta,count);
        if (count != 0) {
            return R.parse(inSta + "站点存在出库任务");
        }
        // 先绑定
@@ -131,10 +145,13 @@
                    .build()
                    .doPost();
            JSONObject jsonObject = JSON.parseObject(response);
            jsonObject.getString("message");
            if (jsonObject.getInteger("code").equals(0)) {
                success = true;
                // 入库暂存+1
                basDevp.setInQty(basDevp.getInQty() + 1);
                basDevpMapper.updateById(basDevp);
            } else {
                message = jsonObject.getString("message");
                log.error("入库呼叫agv失败!!!url:{};request:{};response:{}", ApiInterfaceConstant.AGV_IP + ApiInterfaceConstant.AGV_CALL_IN_PATH, body, response);
            }
        } catch (Exception e) {
@@ -208,6 +225,58 @@
            }
        }
        return success ? R.ok("解绑成功") : R.parse(message);
    }
    public boolean sendAgvTask(String org,String tar){
        ForwardAGVTaskParam forwardAGVTaskParam = new ForwardAGVTaskParam();
        forwardAGVTaskParam.setReqCode(UUID.randomUUID().toString().replace("-", ""));
        forwardAGVTaskParam.setClientCode("IWMS");
        forwardAGVTaskParam.setTaskTyp("GT3");
        forwardAGVTaskParam.setCtnrTyp("2");
        forwardAGVTaskParam.setPriority("1");
        List<ForwardAGVTaskParam.PositionCodePaths> positionCodePathsList = new ArrayList<>();
        positionCodePathsList.add(new ForwardAGVTaskParam.PositionCodePaths(org, "05"));
        positionCodePathsList.add(new ForwardAGVTaskParam.PositionCodePaths(tar, "05"));
        forwardAGVTaskParam.setPositionCodePath(positionCodePathsList);
        String body = JSON.toJSONString(forwardAGVTaskParam);
        String response = "";
        String message = "";
        boolean success = false;
        try {
            response = new HttpHandler.Builder()
                    .setUri(ApiInterfaceConstant.AGV_IP)
                    .setPath(ApiInterfaceConstant.AGV_CALL_IN_PATH)
                    .setJson(body)
                    .build()
                    .doPost();
            JSONObject jsonObject = JSON.parseObject(response);
            if (jsonObject.getInteger("code").equals(0)) {
                success = true;
            } else {
                log.error("呼叫agv失败!!!url:{};request:{};response:{}", ApiInterfaceConstant.AGV_IP + ApiInterfaceConstant.AGV_CALL_IN_PATH, body, response);
            }
        } catch (Exception e) {
            log.error("入库呼叫agv异常", e);
        } finally {
            try {
                // 保存接口日志
                apiLogService.save(
                        "入库呼叫agv",
                        ApiInterfaceConstant.AGV_IP + ApiInterfaceConstant.AGV_CALL_IN_PATH,
                        null,
                        "127.0.0.1",
                        body,
                        response,
                        success
                );
            } catch (Exception e) {
                log.error("", e);
            }
        }
        return success;
    }
    private boolean bindPodAndBerth(String sta) {
@@ -403,6 +472,10 @@
                waitPakin.setTemp2(detlDto.getTemp2());
                waitPakin.setTemp3(detlDto.getTemp3());
                waitPakin.setTemp4(detlDto.getTemp4());
                int countWrk2 = wrkDetlService.selectCount(new EntityWrapper<WrkDetl>().eq("zpallet",param.getBarcode()));
                if (countWrk2 > 0) {
                    throw new CoolException("工作档条码数据已存在===>>" + param.getBarcode());
                }
                if (!waitPakinService.insert(waitPakin)) {
                    throw new CoolException("保存入库通知档失败");
                }
@@ -474,6 +547,11 @@
            wrkDetl.setModiTime(now);
            wrkDetl.setModiUser(userId);
            wrkDetl.setManu(orderDetl.getManu());
            wrkDetl.setSupp(orderDetl.getSupp());
            wrkDetl.setTemp1(orderDetl.getTemp1());
            wrkDetl.setTemp2(orderDetl.getTemp2());
            wrkDetl.setTemp3(orderDetl.getTemp3());
            wrkDetl.setTemp4(orderDetl.getTemp4());
            wrkDetlService.insert(wrkDetl);
        }
@@ -791,7 +869,7 @@
        Date now = new Date();
        for(OrderDetl orderDetl : orderDetls){
            //查询所有库位状态为F的库位信息
            List<LocDetl> locDetls = locDetlService.queryStock(orderDetl.getMatnr(),orderDetl.getBatch(),null,null);
            List<LocDetl> locDetls = locDetlService.queryStock(orderDetl.getMatnr(),orderDetl.getBatch(),null,null,orderDetl.getSupp(),orderDetl.getTemp1(),orderDetl.getTemp2());
            if (locDetls.size() == 0) {
                throw new CoolException("库存中没有该物料");
            }
@@ -981,6 +1059,282 @@
    }
    @Override
    @Transactional
    public void pingKuShelves(CombParam combParam,Long userId) {
        Node node = nodeService.selectOne(new EntityWrapper<Node>().eq("name", combParam.getLocno()).eq("type", 3));
        if (Cools.isEmpty(node)){
            throw new CoolException("未找到库位信息");
        }
        Order order = orderService.selectByNo(combParam.getOrderNo());
        if (Cools.isEmpty(order) || order.getSettle() > 2) {
            throw new CoolException("单据编号已过期");
        }
        // 生成入库通知档
        List<DetlDto> detlDtos = new ArrayList<>();
        for (CombParam.CombMat elem : combParam.getCombMats()) {
//            param.getCombMats().forEach(elem -> {
            // 订单明细数量校验
            OrderDetl orderDetl = orderDetlService.selectItem(order.getId(), elem.getMatnr(), elem.getBatch());
            if (Cools.isEmpty(orderDetl)) {
                throw new CoolException("该单据中未找到对应物料明细");
            }
            if (elem.getAnfme() > orderDetl.getEnableQty()) {
                throw new CoolException(orderDetl.getMatnr() + "入库数量不合法");
            }
            // 修改订单作业数量
            if (!orderDetlService.increaseWorkQty(order.getId(), elem.getMatnr(), elem.getBatch(), elem.getAnfme())) {
                throw new CoolException("修改单据作业数量失败");
            }
//                DetlDto detlDto = new DetlDto(elem.getMatnr(), elem.getBatch(), elem.getAnfme(),orderDetl.getManu());
            DetlDto detlDto = new DetlDto(elem.getMatnr(), elem.getBatch(), elem.getAnfme(),orderDetl.getSuppCode()
                    , orderDetl.getManu(),orderDetl.getSku(),orderDetl.getSupp(),orderDetl.getTemp1(),orderDetl.getTemp2(),orderDetl.getTemp3(),orderDetl.getTemp4());
            if (DetlDto.has(detlDtos, detlDto)) {
                DetlDto one = DetlDto.find(detlDtos, detlDto.getMatnr(), detlDto.getBatch());
                assert one != null;
                one.setAnfme(one.getAnfme() + detlDto.getAnfme());
            } else {
                detlDtos.add(detlDto);
            }
//            });
        }
        int workNo = commonService.getWorkNo(4);
        Date now = new Date();
        // 生成工作档
        WrkMast wrkMast = new WrkMast();
        wrkMast.setWrkNo(workNo);
        wrkMast.setIoTime(new Date());
        wrkMast.setWrkSts(4L); // 工作状态:生成入库ID
        wrkMast.setIoType(300); // 入出库状态:1.入库
        wrkMast.setIoPri(12D); // 优先级
        wrkMast.setLocNo(node.getName());
        wrkMast.setBarcode(""); // 托盘码
        wrkMast.setFullPlt("Y"); // 满板:Y
        wrkMast.setPicking("N"); // 拣料
        wrkMast.setExitMk("N"); // 退出
        wrkMast.setEmptyMk("N"); // 空板
        wrkMast.setLinkMis("Y");
        wrkMast.setSheetNo(order.getOrderNo());
        // 操作人员数据
        wrkMast.setAppeTime(now);
        wrkMast.setModiTime(now);
        boolean res = wrkMastService.insert(wrkMast);
        if (!res) {
            throw new CoolException("保存工作档失败");
        }
        for (DetlDto detlDto : detlDtos) {
            Mat mat = matService.selectByMatnr(detlDto.getMatnr());
            if (Cools.isEmpty(mat)) {
                throw new CoolException(detlDto.getMatnr() + "商品档案不存在");
            }
            WrkDetl wrkDetl = new WrkDetl();
            wrkDetl.sync(detlDto);
            wrkDetl.sync(mat);
            wrkDetl.setOrderNo(order.getOrderNo());
            wrkDetl.setWrkNo(wrkMast.getWrkNo());
            wrkDetl.setIoTime(wrkMast.getIoTime());
            wrkDetl.setAppeTime(now);
            wrkDetl.setModiTime(now);
            wrkDetl.setManu(detlDto.getMark()); //标记
            wrkDetl.setOrigin(order.getItemName());//仓库
            wrkDetl.setSupp(detlDto.getSuppName()); //供应商
            wrkDetl.setSku(detlDto.getCustomer()); //客户名称
            wrkDetl.setThreeCode(detlDto.getOrderNo()); //u8发过来的订单号
            wrkDetl.setSuppCode(detlDto.getFromOrderNo()); //来源单号
            wrkDetl.setTemp1(detlDto.getTemp1());
            wrkDetl.setTemp2(detlDto.getTemp2());
            wrkDetl.setTemp3(detlDto.getSuppName());
            wrkDetl.setTemp4(detlDto.getTemp4());
            if (!wrkDetlService.insert(wrkDetl)) {
                throw new CoolException("保存工作明细失败");
            }
        }
        orderService.updateSettle(order.getId(), 2L, userId);
    }
    @Override
    @Transactional
    public void pingKuUnShelves(CombParam combParam, Long userId) {
        String orderNo = combParam.getOrderNo();
        Node node = nodeService.selectOne(new EntityWrapper<Node>().eq("name", combParam.getLocno()).eq("type", 3));
        if (Cools.isEmpty(node)){
            throw new CoolException("未找到库位信息");
        }
        //根据订单号生成出库任务工作档
        Order order = orderService.selectOne(new EntityWrapper<Order>().eq("order_no", orderNo));
        if (order.getSettle() != 1 && order.getSettle() != 2){
            throw new CoolException("该订单已处理");
        }
        List<DetlDto> detlDtos = new ArrayList<>();
        for (CombParam.CombMat elem : combParam.getCombMats()) {
            Wrapper<ManLocDetl> manLocDetlWrapper = new EntityWrapper<ManLocDetl>().eq("loc_no", combParam.getLocno())
                    .eq("matnr", elem.getMatnr()).eq("batch", elem.getBatch())
                    .eq("temp3", elem.getSupp()).eq("temp1", elem.getTemp1()).eq("temp2", elem.getTemp2());
            ManLocDetl manLocDetl = manLocDetlService.selectOne(manLocDetlWrapper);
            if (Cools.isEmpty(manLocDetl)){
                throw new CoolException("该库位未查询到货物信息");
            }
            if (elem.getAnfme()> manLocDetl.getAnfme()){
                throw new CoolException("出库数量大于库位剩余数量");
            }
            OrderDetl orderDetl = orderDetlService.selectItem(order.getId(), elem.getMatnr(), elem.getBatch());
            if (Cools.isEmpty(orderDetl)) {
                throw new CoolException("该单据中未找到对应物料明细");
            }
            if (elem.getAnfme() > orderDetl.getEnableQty()) {
                throw new CoolException(orderDetl.getMatnr() + "入库数量不合法");
            }
            // 修改订单作业数量
            if (!orderDetlService.increaseWorkQty(order.getId(), elem.getMatnr(), elem.getBatch(), elem.getAnfme())) {
                throw new CoolException("修改单据作业数量失败");
            }
            DetlDto detlDto = new DetlDto(elem.getMatnr(), elem.getBatch(), elem.getAnfme(),orderDetl.getSuppCode()
                    , orderDetl.getManu(),orderDetl.getSku(),orderDetl.getSupp(),orderDetl.getTemp1(),orderDetl.getTemp2(),orderDetl.getTemp3(),orderDetl.getTemp4());
            int workNo = commonService.getWorkNo(4);
            Date now = new Date();
            // 生成工作档
            WrkMast wrkMast = new WrkMast();
            wrkMast.setWrkNo(workNo);
            wrkMast.setIoTime(new Date());
            wrkMast.setWrkSts(14L); // 工作状态:生成入库ID
            wrkMast.setIoType(301); // 入出库状态:301.平库出库
            wrkMast.setIoPri(12D); // 优先级
            wrkMast.setSourceLocNo(node.getName());
            wrkMast.setBarcode(""); // 托盘码
            wrkMast.setFullPlt("Y"); // 满板:Y
            wrkMast.setPicking("N"); // 拣料
            wrkMast.setExitMk("N"); // 退出
            wrkMast.setEmptyMk("N"); // 空板
            wrkMast.setLinkMis("Y");
            wrkMast.setSheetNo(order.getOrderNo());
            // 操作人员数据
            wrkMast.setAppeTime(now);
            wrkMast.setModiTime(now);
            boolean res = wrkMastService.insert(wrkMast);
            if (!res) {
                throw new CoolException("保存工作档失败");
            }
            Mat mat = matService.selectByMatnr(detlDto.getMatnr());
            if (Cools.isEmpty(mat)) {
                throw new CoolException(detlDto.getMatnr() + "商品档案不存在");
            }
            WrkDetl wrkDetl = new WrkDetl();
            wrkDetl.sync(detlDto);
            wrkDetl.sync(mat);
            wrkDetl.setOrderNo(order.getOrderNo());
            wrkDetl.setWrkNo(wrkMast.getWrkNo());
            wrkDetl.setIoTime(wrkMast.getIoTime());
            wrkDetl.setAppeTime(now);
            wrkDetl.setModiTime(now);
            wrkDetl.setManu(detlDto.getMark()); //标记
            wrkDetl.setOrigin(order.getItemName());//仓库
            wrkDetl.setSupp(detlDto.getSuppName()); //供应商
            wrkDetl.setSku(detlDto.getCustomer()); //客户名称
            wrkDetl.setThreeCode(detlDto.getOrderNo()); //u8发过来的订单号
            wrkDetl.setSuppCode(detlDto.getFromOrderNo()); //来源单号
            wrkDetl.setTemp1(detlDto.getTemp1());
            wrkDetl.setTemp2(detlDto.getTemp2());
            wrkDetl.setTemp3(detlDto.getTemp3());
            wrkDetl.setTemp4(detlDto.getTemp4());
            if (!wrkDetlService.insert(wrkDetl)) {
                throw new CoolException("保存工作明细失败");
            }
            if (new BigDecimal(manLocDetl.getAnfme()).subtract(new BigDecimal(elem.getAnfme())).doubleValue() == 0){
                manLocDetlService.delete(manLocDetlWrapper);
            }else {
                manLocDetl.setAnfme(new BigDecimal(manLocDetl.getAnfme()).subtract(new BigDecimal(elem.getAnfme())).doubleValue());
                if (!manLocDetlService.update(manLocDetl,manLocDetlWrapper)) {
                    throw new CoolException("更新明细失败");
                }
            }
        }
        orderService.updateSettle(order.getId(), 2L, userId);
    }
    @Override
    public R siteList() {
        List<AgvSite> agvSites = agvSiteService.selectList(new EntityWrapper<AgvSite>().eq("status", 1));
        ArrayList<AgvSiteListVo> agvSiteListVos = new ArrayList<>();
        for (AgvSite agvSite : agvSites) {
            AgvSiteListVo agvSiteListVo = new AgvSiteListVo();
            agvSiteListVo.setAgvSite(agvSite);
            if (Cools.isEmpty(agvSite.getWorkNo())){
                continue;
            }
            WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("wrk_no", agvSite.getWorkNo()));
            if (null == wrkMast){
               continue;
            }
            List<WrkDetl> wrkDetls = wrkDetlService.selectList(new EntityWrapper<WrkDetl>().eq("wrk_no", agvSite.getWorkNo()));
            agvSiteListVo.setWrkDetls(wrkDetls);
            agvSiteListVos.add(agvSiteListVo);
        }
        return R.ok(agvSiteListVos);
    }
    @Override
    @Transactional(rollbackFor = Exception.class)
    public R lineCall(Map<String, Object> map) {
        String orgSite =  map.get("orgSite").toString();
        String tarSite = map.get("tarSite").toString();
        if (Cools.isEmpty(orgSite) || Cools.isEmpty(tarSite)) {
            return R.error("数据为空");
        }
        AgvSite orgAgvSite = agvSiteService.selectOne(new EntityWrapper<AgvSite>().eq("name", orgSite));
        AgvSite tarAgvSite = agvSiteService.selectOne(new EntityWrapper<AgvSite>().eq("name", tarSite));
        if (Cools.isEmpty(orgAgvSite) || Cools.isEmpty(tarAgvSite)) {
            return R.error("站点数据错误");
        }
        //更新tar站点状态
        tarAgvSite.setWorkNo(orgAgvSite.getWorkNo());
        tarAgvSite.setStatus(2);
        if (!agvSiteService.updateById(tarAgvSite)){
            throw new CoolException("叫料站更新失败");
        }
        //更新org站点状态
        orgAgvSite.setStatus(2);
        if (!agvSiteService.updateById(orgAgvSite)){
            throw new CoolException("源站更新失败");
        }
        //呼叫agv
//        boolean success = sendAgvTask(orgSite, tarSite);
//        if (!success){
//            throw new CoolException("呼叫agv失败");
//        }
        return R.ok();
    }
    public void uploadErp(InventoryErpParam param){
        String response = "";
        boolean success = false;