| | |
| | | public class CommonService { |
| | | |
| | | public static final List<Integer> FIRST_GROUP_ROW_LIST = new ArrayList<Integer>() {{ |
| | | add(2);add(3);add(4);add(5);add(6);add(7);add(8);add(9);add(10); |
| | | add(11);add(12);add(13);add(14);add(15);add(16);add(17); |
| | | add(1); |
| | | }}; |
| | | public static final List<Integer> SECOND_GROUP_ROW_LIST = new ArrayList<Integer>() {{ |
| | | add(18);add(19);add(20); |
| | | add(21);add(22);add(23);add(24);add(25);add(26);add(27);add(28);add(29);add(30); |
| | | add(3);add(4); |
| | | }}; |
| | | public static final List<Integer> THIRD_GROUP_ROW_LIST = new ArrayList<Integer>() {{ |
| | | add(6);add(7); |
| | | }}; |
| | | public static final List<Integer> FOURTH_GROUP_ROW_LIST = new ArrayList<Integer>() {{ |
| | | add(8); |
| | | }}; |
| | | public static final List<Integer> FIFTH_GROUP_ROW_LIST = new ArrayList<Integer>() {{ |
| | | add(10);add(11); |
| | | }}; |
| | | public static final List<Integer> SIXTH_GROUP_ROW_LIST = new ArrayList<Integer>() {{ |
| | | add(13);add(14);add(15);add(16); |
| | | }}; |
| | | public static final List<Integer> SEVENTH_GROUP_ROW_LIST = new ArrayList<Integer>() {{ |
| | | add(13);add(14); |
| | | }}; |
| | | public static final List<Integer> EIGHTH_GROUP_ROW_LIST = new ArrayList<Integer>() {{ |
| | | add(16); |
| | | }}; |
| | | |
| | | |
| | | @Autowired |
| | | private WrkMastService wrkMastService; |
| | |
| | | private LocDetlService locDetlService; |
| | | @Autowired |
| | | private SlaveProperties slaveProperties; |
| | | @Autowired |
| | | private LocRuleService locRuleService; |
| | | |
| | | /** |
| | | * 生成工作号 |
| | |
| | | } |
| | | |
| | | public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, List<String> matNos, LocTypeDto locTypeDto, int times) { |
| | | LocTypeDto oldLocType = locTypeDto.clone(); |
| | | return getLocNo(whsType, staDescId, sourceStaNo, matNos, locTypeDto, oldLocType, times); |
| | | return getLocNo(staDescId, sourceStaNo, matNos, locTypeDto, times); |
| | | } |
| | | |
| | | /** |
| | | * 检索库位号 |
| | | * @param whsType 类型 1:双深式货架 |
| | | * @param staDescId 路径ID |
| | | * @param sourceStaNo 源站 |
| | | * @param matNos 物料号集合 |
| | | * @return locNo 检索到的库位号 |
| | | */ |
| | | public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, List<String> matNos, LocTypeDto locTypeDto, LocTypeDto oldLocType, int times) { |
| | | StartupDto startupDto = new StartupDto(); |
| | | switch (sourceStaNo) { |
| | | case 103: |
| | | whsType = 1; |
| | | break; |
| | | case 111: |
| | | case 211: |
| | | whsType = 2; |
| | | break; |
| | | case 208: |
| | | whsType = 3; |
| | | break; |
| | | default: |
| | | throw new CoolException("检索库位失败,请联系管理员"); |
| | | } |
| | | // 生成工作号 |
| | | int workNo = getWorkNo(0); |
| | | RowLastno rowLastno = rowLastnoService.selectById(whsType); |
| | | if (Cools.isEmpty(rowLastno)) { |
| | | throw new CoolException("数据异常,请联系管理员"); |
| | | } |
| | | int curRow = rowLastno.getCurrentRow(); // 当前列 |
| | | int sRow = rowLastno.getsRow(); // 起始列 |
| | | int eRow = rowLastno.geteRow(); // 终止列 |
| | | int crn_qty = rowLastno.getCrnQty(); // 堆垛机数量(巷道数量) |
| | | int rowCount = eRow - sRow + 1; // 库排总数 |
| | | // 目标堆垛机号 |
| | | int crnNo = 0; |
| | | public StartupDto getLocNo(Integer staDescId, Integer sourceStaNo, List<String> matNos, LocTypeDto locTypeDto,int times) { |
| | | // 目标库位 |
| | | LocMast locMast = null; |
| | | |
| | | // 靠近摆放规则 --- 同天同规格物料 |
| | | if (!Cools.isEmpty(matNos)) { |
| | | List<String> locNos = locDetlService.getSameDetl(matNos.get(0), sRow, eRow); |
| | | for (String locNo : locNos) { |
| | | List<String> groupLoc = Utils.getGroupLoc(locNo); |
| | | locMast = locMastService.findOutMost(groupLoc); |
| | | if (null != locMast) { |
| | | // 靠近摆放规则 --- 空托 |
| | | locMast = getLocNoStep4(staDescId, locTypeDto); |
| | | if (locMast != null) { |
| | | //找到库位,返回dto |
| | | return getLocNoStep6(staDescId, sourceStaNo, locMast);//返回dto |
| | | } |
| | | |
| | | //库位规则 |
| | | locMast = getLocNoStepRule(matNos, locTypeDto); |
| | | if (locMast != null) { |
| | | //找到库位,返回dto |
| | | return getLocNoStep6(staDescId, sourceStaNo, locMast);//返回dto |
| | | } |
| | | |
| | | // 靠近摆放规则 --- 相同订单号, 同天同规格物料 |
| | | locMast = getLocNoStep3(staDescId, matNos, locTypeDto); |
| | | if (locMast != null) { |
| | | //找到库位,返回dto |
| | | return getLocNoStep6(staDescId, sourceStaNo, locMast);//返回dto |
| | | } |
| | | |
| | | //搜索单品 |
| | | locMast = getLocNoStepSingle(matNos, locTypeDto); |
| | | if (locMast != null) { |
| | | //找到库位,返回dto |
| | | return getLocNoStep6(staDescId, sourceStaNo, locMast);//返回dto |
| | | } |
| | | |
| | | //搜索混放 |
| | | locMast = getLocNoStepMixed(matNos, locTypeDto, times); |
| | | if (locMast != null) { |
| | | //找到库位,返回dto |
| | | return getLocNoStep6(staDescId, sourceStaNo, locMast);//返回dto |
| | | } |
| | | |
| | | //找不到库位,抛出异常 |
| | | throw new CoolException("没有空库位"); |
| | | } |
| | | |
| | | /** |
| | | * 库位规则 |
| | | */ |
| | | private LocMast getLocNoStepRule(List<String> matNos, LocTypeDto locTypeDto) { |
| | | LocMast locMast = null; |
| | | |
| | | //库位规则只能在单品货物中生效 |
| | | if (matNos.size() == 1) { |
| | | // 库区锁定 |
| | | List<LocRule> locRules = locRuleService.find(Cools.isEmpty(matNos) ? null : matNos.get(0)); |
| | | if (locRules == null || locRules.isEmpty()) { |
| | | return null;//没有库位规则,跳出当前任务 |
| | | } |
| | | |
| | | for (LocRule locRule : locRules) { |
| | | if (locRule == null) { |
| | | continue; |
| | | } |
| | | |
| | | List<LocMast> locMasts = locMastService.queryFreeLocMast2(locTypeDto.getLocType1(), locRule.getRowBeg(), locRule.getRowEnd(), locRule.getBayBeg(), locRule.getBayEnd(), locRule.getLevBeg(), locRule.getLevEnd()); |
| | | for (LocMast locMast0 : locMasts) { |
| | | //预留空库位 |
| | | if (locMastService.checkEmptyCount(locMast0, 10)) { |
| | | return locMast0; |
| | | } |
| | | } |
| | | } |
| | | |
| | | if (locRules.get(0).getKeepGo() == 0) { |
| | | //找不到空库位,且禁止继续寻找其他非混载区域库位 |
| | | //找不到库位,抛出异常 |
| | | throw new CoolException("规则区域没有空库位"); |
| | | } |
| | | } |
| | | |
| | | return locMast; |
| | | } |
| | | |
| | | // 靠近摆放规则 --- 相同订单号, 同天同规格物料 |
| | | private LocMast getLocNoStep3(Integer staDescId, List<String> matNos, LocTypeDto locTypeDto) { |
| | | LocMast locMast = null; |
| | | if (!Cools.isEmpty(matNos) && matNos.size() == 1 && staDescId == 1) { |
| | | //先判断工作档,查找主档IOType=1, wrkSts < 10的工作明细,料号相同的明细库位 |
| | | List<WrkMast> wrkMasts = wrkMastService.selectSameMatnrs(matNos.get(0)); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | LocMast locMast0 = locMastService.findNearloc(wrkMast.getLocNo()); |
| | | if (null != locMast0) { |
| | | // 浅库位符合尺寸检测 |
| | | if (VersionUtils.locMoveCheckLocType(locMast, locTypeDto)) { |
| | | // 浅库位对应堆垛机必须可用且无异常 |
| | | if (basCrnpService.checkSiteError(locMast.getCrnNo(), true)) { |
| | | crnNo = locMast.getCrnNo(); |
| | | if (VersionUtils.checkLocType(locMast0, locTypeDto)) { |
| | | locMast = locMast0; |
| | | } |
| | | } |
| | | } |
| | | if (Cools.isEmpty(locMast)) { |
| | | //再判断库存明细档,料号相同的明细库位 |
| | | List<String> locNos = locDetlService.getSameDetl(matNos.get(0)); |
| | | for (String locNo : locNos) { |
| | | LocMast locMast0 = locMastService.findNearloc(locNo); |
| | | if (null != locMast0) { |
| | | // 浅库位符合尺寸检测 |
| | | if (VersionUtils.checkLocType(locMast0, locTypeDto)) { |
| | | locMast = locMast0; |
| | | break; |
| | | } |
| | | } |
| | |
| | | } |
| | | } |
| | | |
| | | return locMast; |
| | | } |
| | | |
| | | // 靠近摆放规则 --- 空托 |
| | | private LocMast getLocNoStep4(Integer staDescId, LocTypeDto locTypeDto) { |
| | | LocMast locMast = null; |
| | | // 靠近摆放规则 --- 空托 |
| | | if (staDescId == 10) { |
| | | List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow)); |
| | | if (locMasts.size() > 0) { |
| | | for (LocMast loc : locMasts) { |
| | | List<String> groupLoc = Utils.getGroupLoc(loc.getLocNo()); |
| | | locMast = locMastService.findOutMost(groupLoc); |
| | | if (null != locMast) { |
| | | // 浅库位符合尺寸检测 |
| | | if (VersionUtils.locMoveCheckLocType(locMast, locTypeDto)) { |
| | | // 浅库位对应堆垛机必须可用且无异常 |
| | | if (basCrnpService.checkSiteError(locMast.getCrnNo(), true)) { |
| | | crnNo = locMast.getCrnNo(); |
| | | //先判断工作档,查找主档IOType=1, wrkSts < 10的工作明细,料号相同的明细库位 |
| | | List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("io_type",10)); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | LocMast locMast0 = locMastService.findNearloc(wrkMast.getLocNo()); |
| | | if (null != locMast0) { |
| | | // 浅库位符合尺寸检测 |
| | | if (VersionUtils.checkLocType(locMast0, locTypeDto)) { |
| | | locMast = locMast0; |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | if (Cools.isEmpty(locMast)){ |
| | | List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>() |
| | | .eq("loc_sts", "O")); |
| | | if (locMasts.size() > 0) { |
| | | for (LocMast loc : locMasts) { |
| | | LocMast locMast0 = locMastService.findNearloc(loc.getLocNo()); |
| | | if (null != locMast0) { |
| | | // 浅库位符合尺寸检测 |
| | | if (VersionUtils.checkLocType(locMast0, locTypeDto)) { |
| | | locMast = locMast0; |
| | | break; |
| | | } |
| | | } |
| | |
| | | } |
| | | } |
| | | |
| | | // 如果没有相近物料,则按规则轮询货架 |
| | | if (null == locMast) { |
| | | switch (whsType) { |
| | | case 1: |
| | | if (curRow == 1) { |
| | | curRow = 7; |
| | | } else if (curRow == 7) { |
| | | curRow = 1; |
| | | } |
| | | crnNo = 1; |
| | | return locMast; |
| | | } |
| | | |
| | | // 搜索混放 |
| | | private LocMast getLocNoStepMixed(List<String> matNos, LocTypeDto locTypeDto, int times) { |
| | | LocMast locMast = null; |
| | | |
| | | if (matNos.size() > 1) { |
| | | List<LocMast> locMasts = locMastService.selectAreaEmpty(locTypeDto.getLocType1(), 1);//搜索混放库位 |
| | | //混放区域直接取第一个即可 |
| | | for (LocMast mast : locMasts) { |
| | | //预留空库位 |
| | | if (locMastService.checkEmptyCount(mast, 10)) { |
| | | locMast = mast; |
| | | break; |
| | | case 2: |
| | | if (curRow == 8) { |
| | | curRow = 14; |
| | | } else if (curRow == 14) { |
| | | curRow = 8; |
| | | } |
| | | crnNo = 2; |
| | | break; |
| | | case 3: |
| | | if (curRow == 15) { |
| | | curRow = 21; |
| | | } else if (curRow == 21) { |
| | | curRow = 15; |
| | | } |
| | | crnNo = 3; |
| | | break; |
| | | default: |
| | | throw new CoolException("检索库位失败,请联系管理员"); |
| | | } |
| | | } |
| | | } |
| | | |
| | | if (!basCrnpService.checkSiteError(crnNo, true)) { |
| | | throw new CoolException("没有可用的堆垛机"); |
| | | // 2.库位当前所属尺寸无空库位时,调整尺寸参数,向上兼容检索库位 |
| | | if (Cools.isEmpty(locMast)) { |
| | | log.error("系统没有空库位!!! 尺寸规格: {}, 轮询次数:{}", JSON.toJSONString(locTypeDto), times); |
| | | } |
| | | if (crnNo == 0) { |
| | | throw new CoolException("没有可用的堆垛机"); |
| | | |
| | | return locMast; |
| | | } |
| | | |
| | | // 搜索单品 |
| | | private LocMast getLocNoStepSingle(List<String> matNos, LocTypeDto locTypeDto) { |
| | | LocMast locMast = null; |
| | | // 1.先搜索单品 |
| | | if (matNos.size() == 1) { |
| | | //单品 |
| | | List<LocMast> locMasts = locMastService.selectAreaEmpty(locTypeDto.getLocType1(), 2);//搜索单品库位 |
| | | for (LocMast mast : locMasts) { |
| | | List<String> groupLoc = Utils.getGroupLoc(mast.getLocNo()); |
| | | if (!locMastService.checkAllLocEmpty(groupLoc)) { |
| | | continue; |
| | | } |
| | | |
| | | LocMast tmp = null; |
| | | for (String loc : groupLoc) { |
| | | LocMast locMast1 = locMastService.selectByLoc(loc); |
| | | if (locMast1 == null) { |
| | | continue; |
| | | } |
| | | |
| | | if (!locMast1.getLocSts().equals("O")) { |
| | | continue; |
| | | } |
| | | |
| | | tmp = locMast1; |
| | | break; |
| | | } |
| | | |
| | | //预留空库位 |
| | | if (tmp != null && locMastService.checkEmptyCount(mast, 10)) { |
| | | locMast = tmp; |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | |
| | | return locMast; |
| | | } |
| | | |
| | | //返回dto |
| | | private StartupDto getLocNoStep6(Integer staDescId, Integer sourceStaNo, LocMast locMast) { |
| | | StartupDto startupDto = new StartupDto(); |
| | | String locNo = locMast.getLocNo(); |
| | | // 获取目标站 |
| | | Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>() |
| | | .eq("type_no", staDescId) |
| | | .eq("stn_no", sourceStaNo) |
| | | .eq("crn_no", crnNo); |
| | | .eq("crn_no",Utils.stnNoToLiftNo(sourceStaNo));//借用堆垛机号字段充当提升机号 |
| | | StaDesc staDesc = staDescService.selectOne(wrapper); |
| | | if (Cools.isEmpty(staDesc)) { |
| | | log.error("入库路径不存在, staDescId={}, sourceStaNo={}, crnNo={}", staDescId, sourceStaNo, crnNo); |
| | | log.error("入库路径不存在, staDescId={}, sourceStaNo={}", staDescId, sourceStaNo); |
| | | throw new CoolException("入库路径不存在"); |
| | | } |
| | | |
| | | // 检测目标站 |
| | | BasDevp staNo = basDevpService.selectById(staDesc.getCrnStn()); |
| | | if (!staNo.getAutoing().equals("Y")) { |
| | | throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用"); |
| | | throw new CoolException("目标站" + staDesc.getCrnStn() + "不可用"); |
| | | } |
| | | |
| | | // 更新库位排号 |
| | | rowLastno.setCurrentRow(curRow); |
| | | rowLastnoService.updateById(rowLastno); |
| | | |
| | | // 开始查找库位 ==============================>> |
| | | |
| | | // 1.当检索库排为浅库位排时,优先寻找当前库排的深库位排 |
| | | if (locMast == null) { |
| | | List<Integer> rows = Utils.getGroupLoc(curRow); |
| | | |
| | | locMast = locMastService.queryFreeLocMast(null, rows, locTypeDto.getLocType1()); |
| | | // 因库位移转、需预留空库位 |
| | | // if (!locMastService.checkEmptyCount(locMast)) { |
| | | // locMast = null; |
| | | // } |
| | | } |
| | | |
| | | // 2.库位当前所属尺寸无空库位时,调整尺寸参数,向上兼容检索库位 |
| | | if (Cools.isEmpty(locMast)) { |
| | | // 当前巷道无空库位时,递归调整至下一巷道,检索全部巷道无果后,跳出递归 |
| | | if (times < rowCount) { |
| | | times = times + 1; |
| | | return getLocNo(whsType, staDescId, sourceStaNo, matNos, locTypeDto, oldLocType, times); |
| | | } else { |
| | | times = 0; |
| | | } |
| | | // 货物检索低库位仓失败,兼容高库位仓后继续执行 |
| | | if (locTypeDto.getLocType1() == 1) { |
| | | locTypeDto.setLocType1((short) 2); |
| | | return getLocNo(1, staDescId, sourceStaNo, matNos, locTypeDto, oldLocType, times); |
| | | } |
| | | log.error("系统没有空库位!!! 尺寸规格: {}, 轮询次数:{}", JSON.toJSONString(locTypeDto), times); |
| | | throw new CoolException("没有空库位"); |
| | | } |
| | | String locNo = locMast.getLocNo(); |
| | | |
| | | // 生成工作号 |
| | | int workNo = getWorkNo(0); |
| | | // 返回dto |
| | | startupDto.setWorkNo(workNo); |
| | | startupDto.setCrnNo(crnNo); |
| | | startupDto.setSourceStaNo(sourceStaNo); |
| | | startupDto.setStaNo(staNo.getDevNo()); |
| | | startupDto.setLocNo(locNo); |
| | | startupDto.setLocNo(locMast.getLocNo()); |
| | | return startupDto; |
| | | } |
| | | |
| | | public static String zerofill(String msg, Integer count) { |
| | | if (msg.length() == count) { |
| | | return msg; |
| | | } else if (msg.length() > count) { |
| | | return msg.substring(0, 16); |
| | | } else { |
| | | StringBuilder msgBuilder = new StringBuilder(msg); |
| | | for(int i = 0; i < count - msg.length(); ++i) { |
| | | msgBuilder.insert(0, "0"); |
| | | } |
| | | return msgBuilder.toString(); |
| | | } |
| | | } |
| | | |
| | | } |