自动化立体仓库 - WMS系统
#
whycq
2024-12-30 ca80a0453f38c7a05c7c37269564873fc9bd15a7
src/main/java/com/zy/common/web/WcsController.java
@@ -1,13 +1,20 @@
package com.zy.common.web;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.baomidou.mybatisplus.mapper.Wrapper;
import com.core.common.Cools;
import com.core.common.R;
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.entity.param.EmptyPlateOutParam;
import com.zy.asrs.service.*;
import com.zy.asrs.service.impl.MatServiceImpl;
import com.zy.asrs.utils.Utils;
import com.zy.common.CodeRes;
import com.zy.common.model.LocDto;
import com.zy.common.model.LocTypeDto;
import com.zy.common.model.StartupDto;
import com.zy.common.model.enums.WorkNoType;
import com.zy.common.service.CommonService;
import com.zy.common.web.param.SearchLocParam;
import lombok.extern.slf4j.Slf4j;
@@ -42,10 +49,25 @@
    private WaitPakinService waitPakinService;
    @Autowired
    private  LocDetlService locDetlService;
    @Autowired
    private RowLastnoService rowLastnoService;
    @Autowired
    private WorkService workService;
    @Autowired
    private BasCrnpService basCrnpService;
    @Autowired
    private StaDescService staDescService;
    @Autowired
    private WrkMastLogService wrkMastLogService;
    @Autowired
    private WrkDetlLogService wrkDetlLogService;
    @Autowired
    private MatServiceImpl matService;
    @PostMapping("/pakin/loc/v1")
    @ResponseBody
    public synchronized R getLocNo(@RequestBody SearchLocParam param) {
        log.info("收到WCS入库接口请求====>>入参:{}", param);
        if (Cools.isEmpty(param.getIoType())) {
            return R.error("入出库类型不能为空");
        }
@@ -57,22 +79,29 @@
            if (Cools.isEmpty(param.getBarcode())) {
                return R.error("条码不能为空");
            }
            waitPakins = waitPakinService.selectList(new EntityWrapper<WaitPakin>().eq("barcode", param.getBarcode()));
            waitPakins = waitPakinService.selectList(new EntityWrapper<WaitPakin>().eq("zpallet", param.getBarcode()));
            if (Cools.isEmpty(waitPakins)) {
                return R.error("条码数据错误");
                WrkMast wrkMast = wrkMastService.selectByBarcode(param.getBarcode());
                if (wrkMast != null && wrkMast.getIoType() == 103) {
                    return R.parse(CodeRes.PICK_600);
                }
                return R.parse(CodeRes.NO_COMB_700);
            }
            int countLoc = locDetlService.selectCount(new EntityWrapper<LocDetl>().eq("zpallet",param.getBarcode()));
            int countWrk = wrkDetlService.selectCount(new EntityWrapper<WrkDetl>().eq("zpallet",param.getBarcode()));
            int countWrk = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("barcode",param.getBarcode())
                    .le("io_type",100));
            if (countLoc > 0 || countWrk > 0) {
                return R.error("工作档/库存条码数据已存在");
                return R.error(CodeRes.EXIST_500);
            }
        }
//        if (Cools.isEmpty(param.getLocType1())){
//            return R.error("高低检测信号不能为空");
//        }
        if (Cools.isEmpty(param.getLocType1())){
            return R.error("高低检测信号不能为空");
        }
        // 源站点状态检测
        BasDevp sourceStaNo = basDevpService.checkSiteStatus(param.getSourceStaNo(), true);
        sourceStaNo.setLocType1(param.getLocType1());
        LocTypeDto locTypeDto = new LocTypeDto(sourceStaNo);
        StartupDto dto = null;
@@ -82,17 +111,88 @@
                dto = startupFullPutStore(param.getSourceStaNo(), param.getBarcode(), locTypeDto, waitPakins);
                break;
            case 10://空托盘入库
                dto = emptyPlateIn(param.getSourceStaNo(), locTypeDto);
                dto = emptyPlateIn(param.getSourceStaNo(), locTypeDto, param.getBarcode());
                break;
            default:
                break;
        }
        log.info("WCS入库接口返参:{},托盘码:{}", dto, param.getBarcode());
        return R.ok().add(dto);
    }
    @PostMapping("/auto/emptyIn/v1")
    @ResponseBody
    public R autoEmptyIn(@RequestBody LocTypeDto locTypeDto){
        // 源站点状态检测
        BasDevp sourceStaNo = basDevpService.checkSiteStatus(12, true);
        // 检索库位
        StartupDto dto = commonService.getLocNo(1, 10, 12, null,null,null,0, locTypeDto,0);
        Date now = new Date();
        // 生成工作档
        WrkMast wrkMast = new WrkMast();
        wrkMast.setWrkNo(dto.getWorkNo());
        wrkMast.setIoTime(now);
        wrkMast.setWrkSts(1L);
        wrkMast.setIoPri(13D);
        wrkMast.setIoType(10);
        wrkMast.setCrnNo(dto.getCrnNo());
        wrkMast.setSourceStaNo(dto.getSourceStaNo());
        wrkMast.setStaNo(dto.getStaNo());
        wrkMast.setLocNo(dto.getLocNo());
        wrkMast.setFullPlt("N"); // 满板:N
        wrkMast.setPicking("N"); // 拣料
        wrkMast.setExitMk("N"); // 退出
        wrkMast.setEmptyMk("Y"); // 空板
        wrkMast.setLinkMis("Y");
        wrkMast.setCtnType(sourceStaNo.getCtnType()); // 容器类型
        // 操作人员数据
        wrkMast.setAppeTime(now);
        wrkMast.setModiTime(now);
        wrkMast.setMemo("自动空托入库");
        return wrkMastService.insert(wrkMast) ? R.ok("自动空托入库成功,工作号:"+wrkMast.getWrkNo()) : R.error("生成自动空托入库失败");
    }
    @PostMapping("auto/emptyOut/v1")
    @ResponseBody
    public R autoEmptyOut(@RequestParam("crnNo") Integer crnNo,@RequestParam("staNo") Integer staNo) {
        List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                .eq("loc_sts", "D")
                .eq("crn_no", crnNo)
                .orderBy("lev1,bay1,row1"));
        if (locMasts.isEmpty()) {
            return R.error("库存没有空板");
        }
        for (LocMast locMast : locMasts) {
            LocMast locMast0 = null;
            List<String> outerLocNo = Utils.getGroupLocNo(locMast.getLocNo(), false);
            for (String loc : outerLocNo) {
                LocMast locMast1 = locMastService.selectByLoc(loc);
                if (locMast1 == null) {
                    continue;
                }
                if (locMast1.getLocSts().equals("D")) {
                    locMast0 = locMast1;
                    break;
                }
            }
            if (locMast0 == null) {
                continue;
            }
            EmptyPlateOutParam emptyPlateOutParam = new EmptyPlateOutParam();
            ArrayList<String> locNos = new ArrayList<>();
            locNos.add(locMast0.getLocNo());
            emptyPlateOutParam.setLocNos(locNos);
            emptyPlateOutParam.setOutSite(staNo);
            WrkMast wrkMast = workService.emptyPlateOut(emptyPlateOutParam);
            return R.ok(!Cools.isEmpty(wrkMast) ? R.ok("自动空托出库成功,工作号:" + wrkMast.getWrkNo()) : R.error("生成自动空托出库失败"));
        }
        return R.error("生成自动空托出库失败");
    }
    /**
     * 全板入库
@@ -102,10 +202,22 @@
        // 源站点状态检测
        BasDevp sourceStaNo = basDevpService.checkSiteStatus(devpNo, true);
        // 检索库位
        List<String> matNos = waitPakins.stream().map(WaitPakin::getMatnr).distinct().collect(Collectors.toList());
        StartupDto dto = commonService.getLocNo(1, 1, devpNo, matNos, locTypeDto,0);
        int workNo = dto.getWorkNo();
        List<String> matnrs = waitPakins.stream().map(WaitPakin::getMatnr).distinct().collect(Collectors.toList());
        List<String> batchs = waitPakins.stream().map(WaitPakin::getBatch).distinct().collect(Collectors.toList());
        int rowCount = rowLastnoService.selectCount(null);
        Integer integer = 2;
        for (int i = 1; i <= rowCount; i++) {
            integer = rowLastnoService.selectNextWhsType();
            BasCrnp crn_no = basCrnpService.selectOne(new EntityWrapper<BasCrnp>()
                    .eq("crn_no", integer));
            if (crn_no.getInEnable().equals("Y") && crn_no.getCrnSts() == 3){
                break;
            }
        }
        StartupDto dto = commonService.getLocNo(1, 1, devpNo, matnrs.get(0),batchs.get(0),null,0, locTypeDto,0);
        int workNo = dto.getWorkNo();
        Date now = new Date();
        // 生成工作档
        WrkMast wrkMast = new WrkMast();
        wrkMast.setWrkNo(workNo);
@@ -125,31 +237,42 @@
        wrkMast.setLinkMis("Y");
        wrkMast.setCtnType(sourceStaNo.getCtnType()); // 容器类型
        // 操作人员数据
        wrkMast.setAppeTime(new Date());
        wrkMast.setModiTime(new Date());
        wrkMast.setAppeTime(now);
        wrkMast.setModiTime(now);
        boolean res = wrkMastService.insert(wrkMast);
        if (!res) {
            throw new CoolException("保存工作档失败");
        }
        // 修改通知档
        List<MatCodeCountDto> matDtos = new ArrayList<>();
        waitPakins.forEach(elem -> {
            // todo:luxiaotao 修改通知档
//            matDtos.add(new MatCodeCountDto(elem.getBillNo(), elem.getSeqNo(), elem.getMatNo(), elem.getQty(),elem.getItemBatch(),elem.getOrderNo(),elem.getSpecs()));
//
//            //更新组托数据状态为入库中
//            Wrapper<WaitPakin> wrapper = new EntityWrapper<WaitPakin>().eq("barcode", elem.getBarcode())
//                    .eq("bill_no", elem.getBillNo()).eq("seq_no", elem.getSeqNo()).eq("mat_no", elem.getMatNo());
//            WaitPakin waitPakin = waitPakinService.selectOne(wrapper);
//            waitPakin.setLocNo(dto.getLocNo());
//            waitPakin.setIoStatus(1);//入库中
//            waitPakinService.update(waitPakin, wrapper);
        });
        // 生成工作档明细
        wrkDetlService.createWorkDetail(workNo, matDtos, barcode, null);
        waitPakins.forEach(waitPakin -> {
            String uuid = String.valueOf(System.currentTimeMillis());
            WrkDetl wrkDetl = new WrkDetl();
            wrkDetl.sync(waitPakin);
            wrkDetl.setWrkNo(wrkMast.getWrkNo());
            wrkDetl.setIoTime(wrkMast.getIoTime());
            wrkDetl.setAppeTime(now);
            wrkDetl.setModiTime(now);
            wrkDetl.setUuid(uuid);
            wrkDetl.setWeight(waitPakin.getWeight());
            wrkDetl.setOwner(waitPakin.getOwner());
            wrkDetl.setPayment(waitPakin.getPayment());
            if (!wrkDetlService.insert(wrkDetl)) {
                throw new CoolException("保存工作明细失败");
            }
        });
        // 更新入库通知档 ioStatus ===>> Y
        Wrapper<WaitPakin> wrapper = new EntityWrapper<WaitPakin>()
                .eq("zpallet", barcode);
        WaitPakin setParam = new WaitPakin();
        setParam.setLocNo(dto.getLocNo());
        setParam.setIoStatus("Y");
        setParam.setModiTime(now);
        if (!waitPakinService.update(setParam, wrapper)) {
            throw new CoolException("更新通知档失败");
        }
        // 更新源站点信息
        sourceStaNo.setWrkNo(workNo);
        sourceStaNo.setModiTime(new Date());
        sourceStaNo.setModiTime(now);
        if (!basDevpService.updateById(sourceStaNo)){
            throw new CoolException("更新源站失败");
        }
@@ -157,7 +280,7 @@
        LocMast locMast = locMastService.selectById(dto.getLocNo());
        if (locMast.getLocSts().equals("O")){
            locMast.setLocSts("S"); // S.入库预约
            locMast.setModiTime(new Date());
            locMast.setModiTime(now);
            if (!locMastService.updateById(locMast)){
                throw new CoolException("改变库位状态失败");
            }
@@ -168,11 +291,22 @@
    }
    @Transactional
    public StartupDto emptyPlateIn(Integer devpNo, LocTypeDto locTypeDto) {
    public StartupDto emptyPlateIn(Integer devpNo, LocTypeDto locTypeDto, String barcode) {
        // 源站点状态检测
        BasDevp sourceStaNo = basDevpService.checkSiteStatus(devpNo, true);
        int rowCount = rowLastnoService.selectCount(null);
        Integer integer = 2;
        for (int i = 1; i <= rowCount; i++) {
            integer = rowLastnoService.selectNextWhsType();
            BasCrnp crn_no = basCrnpService.selectOne(new EntityWrapper<BasCrnp>()
                    .eq("crn_no", integer));
            if (crn_no.getInEnable().equals("Y")
                    && crn_no.getCrnSts() == 3){
                break;
            }
        }
        // 检索库位
        StartupDto dto = commonService.getLocNo(1, 10, devpNo, null, locTypeDto,0);
        StartupDto dto = commonService.getLocNo(1, 10, devpNo, null,null,null,0, locTypeDto,0);
        int workNo = dto.getWorkNo();
        // 生成工作档
        WrkMast wrkMast = new WrkMast();
@@ -190,6 +324,7 @@
        wrkMast.setExitMk("N"); // 退出
        wrkMast.setEmptyMk("Y"); // 空板
        wrkMast.setLinkMis("Y");
        wrkMast.setBarcode(barcode);
        wrkMast.setCtnType(sourceStaNo.getCtnType()); // 容器类型
        // 操作人员数据
        wrkMast.setAppeTime(new Date());
@@ -218,4 +353,157 @@
        return dto;
    }
    @PostMapping("/process/loc/v1")
    @ResponseBody
    @Transactional
    public synchronized void processLoc() {
        log.info("收到WCS罐装出库接口请求");
        Date now = new Date();
        // 查询库存状态位F 且 库存明细包含该物料的库位
        LocMast tarLoc = locMastService.getLocFByMatnr("CP24609KS12300118");
        if (Cools.isEmpty(tarLoc)) {
            throw new CoolException("没有可出库的库位");
        }
        List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("io_type", 105).ne("wrk_sts", 14));
        if (!Cools.isEmpty(tarLoc)) {
            if (wrkMasts.size() > 3) {
                throw new CoolException("当前已有4笔出库任务,暂停下发");
            }
        }
        // 获取源站
        StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>()
                .eq("type_no", 105)
                .eq("stn_no", 2301)
                .eq("crn_no", tarLoc.getCrnNo()));
        Integer sourceStaNo = staDesc.getCrnStn();
        // 生成工作号
        int workNo = commonService.getWorkNo(WorkNoType.getWorkNoType(103));
        // 生成工作档
        WrkMast wrkMast = new WrkMast();
        wrkMast.setWrkNo(workNo);
        wrkMast.setIoTime(now);
        wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID
        wrkMast.setIoType(105); // 入出库状态
        wrkMast.setIoPri(13D); // 优先级:13
        wrkMast.setCrnNo(tarLoc.getCrnNo());
        wrkMast.setSourceStaNo(sourceStaNo); // 源站
        wrkMast.setStaNo(2301); // 目标站
        wrkMast.setSourceLocNo(tarLoc.getLocNo()); // 源库位
        wrkMast.setFullPlt("Y"); // 满板:Y
        wrkMast.setPicking("N"); // 拣料
        wrkMast.setExitMk("N"); // 退出
        wrkMast.setEmptyMk("N"); // 空板
        wrkMast.setLinkMis("N");
        wrkMast.setBarcode(tarLoc.getBarcode());
        wrkMast.setAppeTime(now);
        wrkMast.setModiTime(now);
        if (!wrkMastService.insert(wrkMast)) {
            throw new CoolException("保存工作档失败,出库库位号:"+tarLoc.getLocNo());
        }
        // 生成工作档明细
        List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", tarLoc.getLocNo()));
        for (LocDetl locDetl : locDetls) {
            WrkDetl wrkDetl = new WrkDetl();
            wrkDetl.sync(locDetl);
            wrkDetl.setZpallet(wrkMast.getBarcode());
            wrkDetl.setIoTime(now);
            wrkDetl.setWrkNo(workNo);
            wrkDetl.setBatch(locDetl.getBatch());
            wrkDetl.setAnfme(locDetl.getAnfme()); // 数量
            wrkDetl.setAppeTime(now);
            wrkDetl.setModiTime(now);
            if (!wrkDetlService.insert(wrkDetl)) {
                throw new CoolException("保存工作档明细失败");
            }
        }
        // 修改库位状态:   F.在库 ====>>> R.出库预约/P.拣料/盘点/并板出库中
        if (tarLoc.getLocSts().equals("F")) {
            tarLoc.setLocSts("P");
            tarLoc.setModiTime(now);
            if (!locMastService.updateById(tarLoc)) {
                throw new CoolException("预约库位状态失败,库位号:"+tarLoc.getLocNo());
            }
        } else {
            throw new CoolException(tarLoc.getLocNo() + "库位不是在库状态");
        }
    }
    @PostMapping("/process/in/loc/v1")
    @ResponseBody
    @Transactional
    public synchronized R processInLoc(@RequestBody SearchLocParam param){
        log.info("灌装线收到WCS入库接口请求====>>入参:{}", param);
        WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>()
                .eq("barcode", param.getBarcode())
                .eq("io_type", 105)
                .eq("wrk_sts", 14));
        if (Cools.isEmpty(wrkMast)) {
            log.info("查询不到该托盘码的罐装出库任务,托盘码位{" + param.getBarcode() + "}" );
            throw new CoolException("查询不到该托盘码的罐装出库任务,托盘码位{" + param.getBarcode() + "}" );
        }
        // 获取目标站
        Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                .eq("type_no", 55)
                .eq("stn_no", 2106)
                .eq("crn_no", wrkMast.getCrnNo());
        StaDesc staDesc = staDescService.selectOne(wrapper);
        if (Cools.isEmpty(staDesc)) {
            throw new CoolException("入库路径不存在!");
        }
        try {
            // 保存工作明细档历史档
            if (!wrkMastLogService.save(wrkMast.getWrkNo())) {
                throw new CoolException("保存工作明细档历史档失败");
            }
            // 保存工作主档历史档
            if (!wrkDetlLogService.save(wrkMast.getWrkNo())) {
                throw new CoolException("保存工作主档历史档失败");
            }
            Date now = new Date();
            // 堆垛机站点(目标站)
            Integer staNo = staDesc.getCrnStn();
            // 更新工作档数据状态
            wrkMast.setIoTime(now);
            wrkMast.setIoType(55);
            wrkMast.setWrkSts(2L);
            wrkMast.setSourceStaNo(2106);
            wrkMast.setStaNo(staNo);
            wrkMast.setLocNo(wrkMast.getSourceLocNo());
            wrkMast.setSourceLocNo("");
            wrkMast.setModiTime(now);
            if (!wrkMastService.updateById(wrkMast)) {
                throw new CoolException("更新工作档数据状态失败");
            }
            List<WrkDetl> wrkDetls = wrkDetlService.selectByWrkNo(wrkMast.getWrkNo());
            for (WrkDetl wrkDetl : wrkDetls) {
                Mat mat = matService.selectByMatnr("CP25009TY10000248");
                WrkDetl wrkDetl1 = new WrkDetl();
                wrkDetl1.sync(wrkDetl);
                wrkDetl1.sync(mat);
                wrkDetl1.setIoTime(now);
                wrkDetlService.insert(wrkDetl1);
            }
            wrkDetlService.delete(new EntityWrapper<WrkDetl>().eq("matnr", "BC20009TY13701530").eq("wrk_no",wrkMast.getWrkNo()));
            // 更新明细档io_time (历史档关联使用)
//            wrkDetlService.updateIoTime(wrkMast.getWrkNo(), now);
            // 修改库位状态 Q.拣料/盘点/并板再入库
            LocMast locMast = locMastService.selectById(wrkMast.getLocNo());
            locMast.setLocSts("Q");
            locMast.setModiTime(new Date());
            if (!locMastService.updateById(locMast)) {
                throw new CoolException("修改库位状态失败");
            }
        } catch (Exception e) {
            throw new CoolException("入库失败!");
        }
        StartupDto dto = new StartupDto();
        dto.setWorkNo(wrkMast.getWrkNo());
        dto.setCrnNo(wrkMast.getCrnNo());
        dto.setSourceStaNo(wrkMast.getSourceStaNo());
        dto.setStaNo(wrkMast.getStaNo());
        dto.setLocNo(wrkMast.getLocNo());
        log.info("WCS入库接口返参:{},托盘码:{}", dto, param.getBarcode());
        return R.ok().add(dto);
    }
}