自动化立体仓库 - WMS系统
zyx
2023-09-24 c832c7f5d6f8c015d609e044e902e070da5240b0
src/main/java/com/zy/asrs/service/impl/WorkServiceImpl.java
@@ -90,14 +90,7 @@
        BasDevp sourceStaNo = basDevpService.checkSiteStatus(param.getDevpNo(), true);
        // 检索库位
        LocTypeDto locTypeDto = new LocTypeDto(sourceStaNo);
        List<String> matnrs = new ArrayList<>();
        for (FullStoreParam.MatCodeStore matCodeStore : param.getList()) {
            Mat mat = matService.selectByMatnr(matCodeStore.getMatnr());
            if (mat != null && !matnrs.contains(mat.getMaktx())) {
                matnrs.add(mat.getMaktx());
            }
        }
        List<String> matnrs = param.getList().stream().map(FullStoreParam.MatCodeStore::getMatnr).distinct().collect(Collectors.toList());
        StartupDto dto = commonService.getLocNo(DEFAULT_ROW_NO_TYPE, 1, param.getDevpNo(), matnrs, locTypeDto, 0);
        // 生成工作号
        int workNo = dto.getWorkNo();
@@ -131,9 +124,10 @@
        // 生成工作档明细
        List<DetlDto> detlDtos = new ArrayList<>();
        param.getList().forEach(elem -> {
            DetlDto detlDto = new DetlDto(elem.getMatnr(), elem.getBatch(), elem.getAnfme());
            DetlDto detlDto = new DetlDto(elem.getMatnr(), elem.getBatch(), elem.getAnfme(), elem.getCsocode(), elem.getIsoseq());
            detlDto.setContainerCode(elem.getContainerCode());
            if (DetlDto.has(detlDtos, detlDto)) {
                DetlDto detlDto1 = DetlDto.find(detlDtos, detlDto.getMatnr(), detlDto.getBatch());
                DetlDto detlDto1 = DetlDto.find(detlDtos, detlDto.getMatnr(), detlDto.getBatch(),detlDto.getCsocode(),detlDto.getIsoseq(),detlDto.getContainerCode());
                assert detlDto1 != null;
                detlDto1.setAnfme(detlDto1.getAnfme() + detlDto.getAnfme());
            } else {
@@ -166,6 +160,57 @@
    @Override
    @Transactional
    public void startupFullTakeStore(StockOutParam param, Long userId) {
        ArrayList<String> locNos = new ArrayList<>();
        for (StockOutParam.LocDetl locDetl:param.getLocDetls()){
            if (!locNos.contains(locDetl.getLocNo())){
                locNos.add(locDetl.getLocNo());
            }
        }
        //检测是否为浅库位
        boolean sign=false;
        String th = "";
        for (String locNo:locNos){
            if (sign){
                break;
            }
            //检测出库的货物中是否有状态为禁止的货物。
            for (LocDetl locDetl : locDetlService.selectByLocNo(locNo)) {
                if (locDetl.getStockFreeze() == 0) {
                    th="库位号:"+locNo+" 有禁止出库的货物!";
                    throw new CoolException("出库失败;"+th);
                }
                Mat mat = matService.selectByMatnr(locDetl.getMatnr());
                if (mat == null) {
                    continue;
                }
                if (mat.getStatus() == 0) {
                    th="库位号:"+locNo+" 有禁止出库的货物!";
                    throw new CoolException("出库失败;"+th);
                }
            }
            List<String> groupInnerLoc = Utils.getGroupInnerLoc(locNo);
            if (!Cools.isEmpty(groupInnerLoc)) {
                for (String insideLoc : groupInnerLoc) {
                    if (locNos.contains(insideLoc)){
                        continue;
                    }
                    LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", insideLoc));
                    if (locMast != null) {
                        if (!locMast.getLocSts().equals("O") && !locMast.getLocSts().equals("R")){
                            sign=true;
                            th="库位号:"+locNo+" 浅库位有非空库位!";
                            break;
                        }
                    }
                }
            }
        }
        if (sign){
            throw new CoolException("出库失败;"+th);
        }
        // 目标站点状态检测
        BasDevp staNo = basDevpService.checkSiteStatus(param.getOutSite());
        // 获取库位明细
@@ -182,6 +227,33 @@
        } else {
            throw new CoolException("库存不存在");
        }
    }
    /**
     * 通过库位号获取 排
     */
    public static int getRow(String locNo) {
        if (!Cools.isEmpty(locNo)) {
            return Integer.parseInt(locNo.substring(0, 2));
        }
        throw new RuntimeException("库位解析异常");
    }
    /**
     * 通过库位号获取 列
     */
    public static int getBay(String locNo) {
        if (!Cools.isEmpty(locNo)) {
            return Integer.parseInt(locNo.substring(2, 5));
        }
        throw new RuntimeException("库位解析异常");
    }
    /**
     * 通过库位号获取 层
     */
    public static int getLev(String locNo) {
        if (!Cools.isEmpty(locNo)) {
            return Integer.parseInt(locNo.substring(5, 7));
        }
        throw new RuntimeException("库位解析异常");
    }
    @Override
@@ -236,7 +308,7 @@
            WrkMast wrkMast = new WrkMast();
            wrkMast.setWrkNo(workNo);
            wrkMast.setIoTime(now);
            wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID
            wrkMast.setWrkSts(21L); // 工作状态:21.生成出库任务
            wrkMast.setIoType(ioType); // 入出库状态
            Double ioPri = wrkMastService.getIoPri(ioType, dto.getLocNo());
            wrkMast.setIoPri(ioPri); // 优先级:13
@@ -288,7 +360,6 @@
            } else {
                throw new CoolException(dto.getLocNo() + "库位不是在库状态");
            }
            locMastService.breakUp(dto.getLocNo(), excludeLocNos);
        }
    }
@@ -315,7 +386,7 @@
        WrkMast wrkMast = new WrkMast();
        wrkMast.setWrkNo(workNo);
        wrkMast.setIoTime(now);
        wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID
        wrkMast.setWrkSts(21L); // 工作状态:21.生成出库任务
        wrkMast.setIoType(ioType); // 入出库状态
        Double ioPri = wrkMastService.getIoPri(ioType, taskDto.getLocNo());
        wrkMast.setIoPri(ioPri); // 优先级:13
@@ -374,12 +445,26 @@
            } else {
                // 订单合并出库
                List<OrderDto> orderDtoList = JSON.parseArray(locDto.getOrderNo(), OrderDto.class);
                //实际出库数量
                Double locAnfme = locDto.getAnfme();
                //订单实际出库数量
                Double orderAnfme;
                for (OrderDto orderDto : orderDtoList) {
                    OrderDetl orderDetl = orderDetlService.selectItem(orderDto.getOrderNo(), locDto.getMatnr(), locDto.getBatch());
                    if (orderDetl == null) {
                        orderDetl = orderDetlService.selectItem(orderDto.getOrderNo(), locDto.getMatnr(), null);
                    }
                    if (!orderDetlService.increase(orderDetl.getOrderId(), orderDetl.getMatnr(), orderDetl.getBatch(), orderDto.getAnfme())) {
                    if(locAnfme > orderDetl.getAnfme()){
                        orderAnfme = orderDetl.getAnfme();
                        locAnfme -= orderAnfme;
                    }else {
                        orderAnfme = locAnfme;
                    }
                    if (!orderDetlService.increase(orderDetl.getOrderId(), orderDetl.getMatnr(), orderDetl.getBatch(), orderAnfme)) {
                        throw new CoolException("修改订单明细数量失败");
                    }
                    orderService.updateSettle(orderDetl.getOrderId(), 2L, userId);
@@ -462,6 +547,34 @@
    @Override
    @Transactional
    public void emptyPlateOut(EmptyPlateOutParam param, Long userId) {
        List<String> locNos = param.getLocNos();
        //检测是否为浅库位
        boolean sign=false;
        String th = "";
        for (String locNo:locNos){
            if (sign){
                break;
            }
            List<String> groupInnerLoc = Utils.getGroupInnerLoc(locNo);
            if (!Cools.isEmpty(groupInnerLoc)) {
                for (String insideLoc : groupInnerLoc) {
                    if (locNos.contains(insideLoc)){
                        continue;
                    }
                    LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", insideLoc));
                    if (locMast != null) {
                        if (!locMast.getLocSts().equals("O") && !locMast.getLocSts().equals("R")){
                            sign=true;
                            th="库位号:"+locNo+" 浅库位有非空库位!";
                            break;
                        }
                    }
                }
            }
        }
        if (sign){
            throw new CoolException("出库失败;"+th);
        }
        if (Cools.isEmpty(param.getOutSite())) {
            throw new CoolException("站点不存在");
        }
@@ -499,7 +612,7 @@
            WrkMast wrkMast = new WrkMast();
            wrkMast.setWrkNo(workNo);
            wrkMast.setIoTime(new Date());
            wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID
            wrkMast.setWrkSts(21L); // 工作状态:21.生成出库任务
            wrkMast.setIoType(110); // 入出库状态: 110.空板出库
            Double ioPri = wrkMastService.getIoPri(110, locNo);
            wrkMast.setIoPri(ioPri);
@@ -576,7 +689,7 @@
        WrkMast wrkMast = new WrkMast();
        wrkMast.setWrkNo(workNo);
        wrkMast.setIoTime(now);
        wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID
        wrkMast.setWrkSts(21L); // 工作状态:21.生成出库任务
        wrkMast.setIoType(11); // 入出库状态: 11.库格移载
        wrkMast.setIoPri(10D);
        wrkMast.setOutMost(locMastService.isOutMost(locNo, false)?1:0);;
@@ -709,6 +822,12 @@
                        adjDetl.setModiUser(userId);
                        adjDetl.setAppeTime(now);
                        adjDetl.setAppeUser(userId);
                        UUID uuid = UUID.randomUUID();
                        adjDetl.setOrderNo(uuid.toString());
                        adjDetl.setCsocode(locDetl.getThreeCode());
                        adjDetl.setIsoseq(locDetl.getDeadTime());
                        adjDetlService.save(adjDetl, userId);
                    }
                    iterator.remove();
@@ -734,6 +853,7 @@
            adjDetl.setModiUser(userId);
            adjDetl.setAppeTime(now);
            adjDetl.setAppeUser(userId);
            adjDetlService.save(adjDetl, userId);
        }
@@ -750,6 +870,8 @@
            locDetl.setModiTime(now);
            locDetl.setAppeUser(userId);
            locDetl.setAppeTime(now);
            locDetl.setThreeCode(adjust.getThreeCode());
            locDetl.setDeadTime(adjust.getDeadTime());
            if (!locDetlService.insert(locDetl)) {
                throw new CoolException("添加" + locDetl.getLocNo() + "库位," + locDetl.getMatnr() + "商品," + locDetl.getBatch() + "序列码库存明细失败");
            }
@@ -764,6 +886,12 @@
            adjDetl.setModiUser(userId);
            adjDetl.setAppeTime(now);
            adjDetl.setAppeUser(userId);
            UUID uuid = UUID.randomUUID();
            adjDetl.setOrderNo(uuid.toString());
            adjDetl.setCsocode(locDetl.getThreeCode());
            adjDetl.setIsoseq(locDetl.getDeadTime());
            adjDetlService.save(adjDetl, userId);
        }
        // 修改库位状态
@@ -847,9 +975,23 @@
                    }
                } else {
                    // 订单合并出库
                    //实际取消的出库数量
                    Double wrkDetlAnfme = wrkDetl.getAnfme();
                    //订单实际出库数量
                    Double orderAnfme;
                    List<OrderDto> orderDtoList = JSON.parseArray(wrkDetl.getOrderNo(), OrderDto.class);
                    for (OrderDto orderDto : orderDtoList) {
                        if (!orderDetlService.decrease(orderDto.getOrderNo(), wrkDetl.getMatnr(), wrkDetl.getBatch(), orderDto.getAnfme())) {
                        if(wrkDetlAnfme > orderDto.getAnfme()){
                            orderAnfme = orderDto.getAnfme();
                            wrkDetlAnfme -= orderAnfme;
                        }else {
                            orderAnfme = wrkDetlAnfme;
                        }
                        if (!orderDetlService.decrease(orderDto.getOrderNo(), wrkDetl.getMatnr(), wrkDetl.getBatch(), orderAnfme)) {
                            throw new CoolException("订单数据回滚失败");
                        }
                    }
@@ -951,11 +1093,7 @@
    @Override
    public StartupDto createWaitPainWrkMastStart(List<WaitPakin> list, Long userId) {
        if (Cools.isEmpty(list)) {
            throw new CoolException("入库通知档不能为空");
        }
        LocTypeDto locTypeDto = new LocTypeDto();
        return wcsController.startupFullPutStore(301, list.get(0).getZpallet(), locTypeDto, null);
        return null;
    }
    @Override
@@ -965,130 +1103,6 @@
            throw new CoolException("功能停用");
        }
        return "";
    }
    @Override
    @Transactional
    public void shuttleTransfer(List<String> locNos) {
        if (Cools.isEmpty(locNos)) {
            return;
        }
        if (true && !Cools.isEmpty(locNos)) {
            throw new CoolException("暂不支持移库任务");    // todo:luxiaotao 移库开关
        }
        LocMast one = locMastService.selectById(locNos.get(0));
        List<Integer> rows = Utils.getGroupLoc(Integer.parseInt(locNos.get(0).substring(0, 2)));
        List<LocMast> locMasts = locMastService.queryFreeLocMast(rows, rows.size(), one.getLocType1());
        if (Cools.isEmpty(locMasts)) {
            throw new CoolException("库位移转失败,已无空库位");
        }
        // 入库排序 深库位 ==> 浅库位
        switch (locMasts.get(0).getRow1()) {
            case 4:
            case 5:
            case 6:
            case 7:
            case 12:
            case 13:
            case 14:
            case 19:
            case 20:
            case 21:
                Collections.reverse(locMasts);
                break;
            default:
                break;
        }
        if (locNos.size() > locMasts.size()) {
            throw new CoolException("服务器错误");
        }
        Date now = new Date();
        // 生成移库工作档
        Iterator<LocMast> iterator = locMasts.iterator();
        for (String sourceLocNo : locNos) {
            while (iterator.hasNext()) {
                LocMast sourceLoc = locMastService.selectById(sourceLocNo);
                List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", sourceLocNo));
                if (Cools.isEmpty(sourceLoc)){
                    throw new CoolException("未找到库位");
                }
                LocMast loc = iterator.next();
                if (Cools.isEmpty(loc)){
                    throw new CoolException("未找到库位");
                }
                if (!sourceLoc.getCrnNo().equals(loc.getCrnNo())) {
//                    throw new CoolException("移转库位属于不同堆垛机");   todo:luxiaotao
                }
                // 获取工作号
                int workNo = commonService.getWorkNo(WorkNoType.PICK.type);
                // 保存工作档
                WrkMast wrkMast = new WrkMast();
                wrkMast.setWrkNo(workNo);
                wrkMast.setIoTime(now);
                wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID
                wrkMast.setIoType(11); // 入出库状态: 11.库格移载
                wrkMast.setIoPri(15D);
                wrkMast.setOutMost(locMastService.isOutMost(loc.getLocNo(), false)?1:0);;
                wrkMast.setCrnNo(sourceLoc.getCrnNo());
                wrkMast.setSourceLocNo(sourceLocNo); // 源库位
                wrkMast.setLocNo(loc.getLocNo()); // 目标库位
                wrkMast.setFullPlt(Cools.isEmpty(locDetls)?"N":"Y"); // 满板:Y
                wrkMast.setPicking("N"); // 拣料
                wrkMast.setExitMk("N"); // 退出
                wrkMast.setEmptyMk(sourceLoc.getLocSts().equals("D")?"Y":"N"); // 空板
                wrkMast.setBarcode(sourceLoc.getBarcode()); // 托盘码
                wrkMast.setLinkMis("N");
                wrkMast.setAppeUser(9527L);
                wrkMast.setAppeTime(now);
                wrkMast.setModiUser(9527L);
                wrkMast.setModiTime(now);
                boolean res = wrkMastService.insert(wrkMast);
                if (!res) {
                    throw new CoolException("保存工作档失败");
                }
                // 工作档明细保存
                for (LocDetl locDetl : locDetls) {
                    WrkDetl wrkDetl = new WrkDetl();
                    wrkDetl.sync(locDetl);
                    wrkDetl.setWrkNo(workNo);
                    wrkDetl.setIoTime(now);
                    wrkDetl.setAnfme(locDetl.getAnfme());
                    wrkDetl.setAppeTime(now);
                    wrkDetl.setAppeUser(9527L);
                    wrkDetl.setModiTime(now);
                    wrkDetl.setModiUser(9527L);
                    if (!wrkDetlService.insert(wrkDetl)) {
                        throw new CoolException("保存工作档明细失败");
                    }
                }
                // 修改源库位状态
                if (sourceLoc.getLocSts().equals("D") || sourceLoc.getLocSts().equals("F")) {
                    sourceLoc.setLocSts("R"); // R.出库预约
                    sourceLoc.setModiUser(9527L);
                    sourceLoc.setModiTime(now);
                    if (!locMastService.updateById(sourceLoc)){
                        throw new CoolException("更新源库位状态失败");
                    }
                } else {
                    throw new CoolException(sourceLoc.getLocNo() + "源库位出库失败,状态:"+sourceLoc.getLocSts$());
                }
                // 修改目标库位状态
                if (loc.getLocSts().equals("O")) {
                    loc.setLocSts("S"); // S.入库预约
                    loc.setModiTime(now);
                    loc.setModiUser(9527L);
                    if (!locMastService.updateById(loc)) {
                        throw new CoolException("更新目标库位状态失败");
                    }
                } else {
                    throw new CoolException("移转失败,目标库位状态:"+loc.getLocSts$());
                }
                iterator.remove();
                break;
            }
        }
    }
}